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2

SETUP

4

B01997-01

Route the clutch line with the clutch master cylinder toward the front between
the upper and lower triple clamps.

Position the fork legs and tighten the screws of the triple clamp.
Guideline

Screw, top triple clamp

M8

22 Nm
(16.2 lbf ft)

Screw, bottom triple clamp

M8

18 Nm
(13.3 lbf ft)

Info

The upper milled groove in the fork leg must be flush with the upper
edge of the upper triple clamp.
Position the bleeder screws toward the front.

M01029-11

Remove screws

. Take off the handlebar clamps.

Remove screws

. Take off the handlebar supports.

Place the handlebar supports in the required position. Mount and tighten
screws

.

Guideline

Screw, handlebar support

M10

40 Nm
(29.5 lbf ft)

Loctite

®

243™

Info

Position the left and right handlebar supports evenly.

B02301-01

Position the handlebar.

Info

Make sure the cables and wiring are positioned correctly.

Position the handlebar clamps. Mount and tighten the screws evenly.
Guideline

Screw, handlebar clamp

M8

20 Nm
(14.8 lbf ft)

Info

The markings on the handlebar should be at the center of the handlebar
clamps.
Keep the gap widths equal when tightening.

Install the front wheel. (

p. 8)

S00979-01

Position the controls on the right half of the handlebar.

Info

The routing of the cables can be seen in the figure.

Summary of Contents for Freeride 250 R 2016

Page 1: ...SETUP INSTRUCTIONS 2016 Freeride 250 R Art no 3213438en...

Page 2: ......

Page 3: ...ls services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM ac...

Page 4: ...age Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used...

Page 5: ...otorcycle from falling over 402050 01 Together with an assistant take the vehicle off the palette Position the vehicle on a lift stand Check the vehicle for transport damage M00075 11 Package 12 Remov...

Page 6: ...off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and...

Page 7: ...in connector on the main wiring harness Connect the plug in connector of the turn signal wiring harness with the plug in connector of the main wiring harness Mount turn signal relay with the retaining...

Page 8: ...lames away from the battery Only charge in well ventilated rooms Maintain the minimum clearance to inflammable materials while charg ing Minimum clearance 1 m 3 ft Over discharged batteries with a cha...

Page 9: ...lift stand To park the motorcycle press side stand to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with the rubber band...

Page 10: ...keep the brake discs free of oil and grease and clean them with brake cleaner when necessary B01046 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the f...

Page 11: ...ly The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come in...

Page 12: ...into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas...

Page 13: ...ments that are harmful to the environment Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner Give the battery to your authorized...

Page 14: ...harging time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Install the battery p 13 Install the shock absorber p 7 Lock the seat p 9 Remov...

Page 15: ...5 2 5 Nm 1 84 lbf ft Battery HJTZ5S FP Info Contact disks must be mounted under screws and cable sockets with the claws toward the battery terminal B02295 11 Position the battery in the battery compar...

Page 16: ...hing work Check the headlight setting p 14 3 16 Checking the headlight setting 0 0 A A 0 0 B B 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a mark a...

Page 17: ...t Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions...

Page 18: ...nse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is con...

Page 19: ...lbf ft Screw engine brace on cylinder head M8 33 Nm 24 3 lbf ft Screw engine brace on frame M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18...

Page 20: ...ine Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g...

Page 21: ...6 AUXILIARY SUBSTANCES 19 Long life grease Recommended supplier Motorex Bike Grease 2000...

Page 22: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 23: ...3213438en 3213438en 11 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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