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3

SERVICE WORK ON THE CHASSIS

11

3.10

Checking the throttle cable routing

Preparatory work

Fold the seat up. (

p. 9)

Remove the fuel tank. (

p. 9)

M01056-01

Main work

Check the throttle cable routing.

The throttle cable must be routed to the carburetor along the back of the handle-
bar, below the seat fixing.

» If the throttle cable is not routed as specified:

Correct the throttle cable routing.

Finishing work

Install the fuel tank. (

p. 10)

Lock the seat. (

p. 9)

3.11

Recharging the battery

Warning

Risk of injury

Batteries contain harmful substances.

Keep batteries out of the reach of children.

Keep sparks and open flames away from the battery.

Only charge in well-ventilated rooms.

Maintain the minimum clearance to inflammable materials while charging.
Minimum clearance

1 m (3 ft)

Over-discharged batteries with a charge of less than 9 V are not permitted to be charged. They must be disposed of.

Warning

Environmental hazard

The battery contains elements that are harmful to the environment.

Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner.
Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries.

Warning

Environmental hazard

Hazardous substances cause environmental damage.

Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.

Info

Even when there is no load on the battery, it discharges steadily.
The charge state and the type of charge are very important for the service life of the battery.
Rapid recharging with a high charging current shortens the battery's service life.
If the charging current, charging voltage and charging time are exceeded, the battery will be destroyed.
If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.
If the battery is left in a discharged state for an extended period, it will become over-discharged and will be destroyed.
The battery is maintenance-free.

Preparatory work

Raise the motorcycle with the lift stand. (

p. 7)

Summary of Contents for Freeride 250 R 2016

Page 1: ...SETUP INSTRUCTIONS 2016 Freeride 250 R Art no 3213438en...

Page 2: ......

Page 3: ...ls services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM ac...

Page 4: ...age Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used...

Page 5: ...otorcycle from falling over 402050 01 Together with an assistant take the vehicle off the palette Position the vehicle on a lift stand Check the vehicle for transport damage M00075 11 Package 12 Remov...

Page 6: ...off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and...

Page 7: ...in connector on the main wiring harness Connect the plug in connector of the turn signal wiring harness with the plug in connector of the main wiring harness Mount turn signal relay with the retaining...

Page 8: ...lames away from the battery Only charge in well ventilated rooms Maintain the minimum clearance to inflammable materials while charg ing Minimum clearance 1 m 3 ft Over discharged batteries with a cha...

Page 9: ...lift stand To park the motorcycle press side stand to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with the rubber band...

Page 10: ...keep the brake discs free of oil and grease and clean them with brake cleaner when necessary B01046 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the f...

Page 11: ...ly The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come in...

Page 12: ...into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas...

Page 13: ...ments that are harmful to the environment Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner Give the battery to your authorized...

Page 14: ...harging time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Install the battery p 13 Install the shock absorber p 7 Lock the seat p 9 Remov...

Page 15: ...5 2 5 Nm 1 84 lbf ft Battery HJTZ5S FP Info Contact disks must be mounted under screws and cable sockets with the claws toward the battery terminal B02295 11 Position the battery in the battery compar...

Page 16: ...hing work Check the headlight setting p 14 3 16 Checking the headlight setting 0 0 A A 0 0 B B 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a mark a...

Page 17: ...t Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions...

Page 18: ...nse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is con...

Page 19: ...lbf ft Screw engine brace on cylinder head M8 33 Nm 24 3 lbf ft Screw engine brace on frame M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18...

Page 20: ...ine Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g...

Page 21: ...6 AUXILIARY SUBSTANCES 19 Long life grease Recommended supplier Motorex Bike Grease 2000...

Page 22: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 23: ...3213438en 3213438en 11 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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