KTM 890 DUKE 2022 Setup Instructions Download | Manualshive

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SETUP INSTRUCTIONS

2022

890 DUKE

890 DUKE GP

Art. no. 3214570en

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Summary of Contents for 890 DUKE 2022

Page 1: ...SETUP INSTRUCTIONS 2022 890 DUKE 890 DUKE GP Art no 3214570en ...

Page 2: ......

Page 3: ...ervices designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery options deviations from fig ures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scop...

Page 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 5: ...connector H02681 10 Diagnostics connector 1 is located under the passenger seat 2 3 Unpacking and setting up the vehicle V01334 10 Remove the straps and the box V01335 01 Remove the adhesive tape in the upper area of the motorcycle Roll down the film at the sides Guideline To avoid damaging the vehicle while setting it up do not remove the protective film on each component until installing the com...

Page 6: ...d the mate rial becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent Unpack handlebar and position Info Make sure the cables and wiring are positioned cor rectly The markings 3 on the handlebar should be at the height of the gap between the handlebar supports and the handlebar clamps Position the handlebar clamps Mount and tighten the screws...

Page 7: ...trol of the right handlebar half with the markings on the handlebar Tighten the screws Guideline Screw throttle grip M5 3 5 Nm 2 58 lbf ft Screw combination switch right M5 5 Nm 3 7 lbf ft Check the throttle grip for smooth operation Position the brake assembly on the handlebar Position brake assembly clamp on the handlebar The holding lug of the clamp engages in the combination switch Mount and t...

Page 8: ...lbf ft Mount and tighten screws 8 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft V01342 10 EU Mount reflector 9 with rubber bushings bk and tension washers bl on the license plate holder bm Position the license plate bracket on the license plate sup port Mount and tighten screws bn Guideline Screw license plate holder M6 10 Nm 7 4 lbf ft Loctite 243 V01343 10 Remove screws bo ...

Page 9: ... the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immedi...

Page 10: ...ate Set kilometers or miles Check the headlight setting p 14 Refuel p 12 Position all controls in their exact positions on the handlebar Tighten all screws Remove the remaining film padding the corrugated card board and the other packaging material Prepare the vehicle according to the specifications in KTM Dealer net for handover to the customer Info Transport mode must be deactivated to be able t...

Page 11: ...pports 4 Move the handlebar supports into the desired position A or B Mount and tighten screws 3 Guideline Mount the left and right handlebar supports in the same position Screw handle bar support M10 45 Nm 33 2 lbf ft Loctite 243 Position the handlebar Info Make sure the cables and wiring are positioned cor rectly Position the handlebar clamp Mount screws 1 and tighten evenly Guideline Screw hand...

Page 12: ...clicks into place Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the seat is correctly locked and cannot be pulled up Finally check that the passenger seat is correctly mounted 3 4 Charging the 12 V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep 12 V batteries out of...

Page 13: ... by repeated starting the 12 V battery must be charged immediately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery The 12 V battery is maintenance free The acid level does not have to be checked Preparatory work Remove the passenger seat p 9 Disconnect the negative cable of the 12 V battery p 12 3...

Page 14: ...when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and ...

Page 15: ... 3 8 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the sp...

Page 16: ...terclockwise until the lock closes Warning Fire hazard Fuel is highly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Remove the ignition key and close the cover 3 10 Checking the headlight setting 4007...

Page 17: ...etting p 14 V01212 10 Main work Turn adjusting screw 1 to adjust the headlight range Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range Screw 1 also secures the headlight Ensure the screw is always screwed in far enough 400726 11 Set the headlight to marking B Guideline The light ...

Page 18: ...w combination instrument M5 4 Nm 3 lbf ft Screw combination switch left M5 2 Nm 1 5 lbf ft Screw combination switch right M5 5 Nm 3 7 lbf ft Screw engine sprocket cover M5 5 Nm 3 7 lbf ft Loctite 243 Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw fuel tank cover M5 3 Nm 2 2 lbf ft Screw headlight mask M5 5 Nm 3 7 lbf ft Loctite 243 Screw heat guard M5 5 Nm 3 7 lbf ft Loctite 243 Screw license pl...

Page 19: ... wire to starter motor M6 10 Nm 7 4 lbf ft Screw ignition lock tamper proof screw M6 Tighten until the head tears off Loctite 243 Screw license plate holder M6 10 Nm 7 4 lbf ft Loctite 243 Screw magnetic holder on side stand M6 2 Nm 1 5 lbf ft Loctite 243 Screw main silencer clamp M6 8 Nm 5 9 lbf ft Screw manifold clamp M6 8 Nm 5 9 lbf ft Screw radiator bracket bottom M6 5 Nm 3 7 lbf ft Screw seat...

Page 20: ...5 25 Nm 18 4 lbf ft Loctite 243 Screw main silencer holder M8x40 25 Nm 18 4 lbf ft Loctite 243 Screw main silencer holder M8x45 25 Nm 18 4 lbf ft Loctite 243 Screw main silencer holder M8x60 25 Nm 18 4 lbf ft Loctite 243 Screw passenger seat bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw presilencer on frame M8 25 Nm 18 4 lbf ft Loctite 243 Screw rear brake disc M8 28 Nm 20 7 lbf ft Loctite 2701 S...

Page 21: ...9 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Screw swingarm pivot M12 100 Nm 73 8 lbf ft Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Lambda sensor M18x1 5 50 Nm 36 9 lbf ft Adjusting screw swingarm M20LHx1 5 10 Nm 7 4 lbf ft Screw steerin...

Page 22: ...28 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 23: ... 3214570en 3214570en 01 2022 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM COM Photo Mitterbauer KISKA KTM ...

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