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KTM 890 Adventure R US 2021, Owner'S Manual

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KTM 890 Adventure R US 2021 Owner'S Manual Download Page 348

19 SERVICE WORK ON THE ENGINE

346

19.4

Checking the free travel of the clutch lever

Note

Clutch damage

 

If there is no free travel by the clutch lever, the clutch will begin to slip.

–

Check the free travel of the clutch lever each time before using the motorcycle.

–

Adjust the free travel of the clutch lever when necessary in accordance with the specification.

F02090-10

–

Check the clutch lever for smooth operation.

–

Move the handlebar to the straight-ahead position.

–

Pull the clutch lever until resistance is perceptible, and deter-
mine the free travel

A

.

Free travel

A

of clutch

lever

5 mm (0.2 in)

» If the free travel of the clutch lever does not meet specifi-

cations:

–

Set the free travel of the clutch lever.

(

p. 347)

–

Move the handlebar to and fro over the entire steering range.

The free travel of the clutch lever must not change.

» If the free travel of the clutch lever changes:

–

Check the routing of the clutch cable.

Summary of Contents for 890 Adventure R US 2021

Page 1: ...OWNER S MANUAL 2021 890 ADVENTURE R 890 ADVENTURE R RALLY Art no 3214270en...

Page 2: ......

Page 3: ...t the time of going to print However minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding KTM Sportmotorcycle GmbH...

Page 4: ...copyright owner ISO 9001 12 100 6061 KTM applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Iss...

Page 5: ...5 2 12 Safe operation 26 2 13 Protective clothing 27 2 14 Work rules 27 2 15 Environment 28 2 16 Owner s Manual 28 3 IMPORTANT NOTES 30 3 1 Manufacturer warranty implied warranty 30 3 2 Fuel auxiliary...

Page 6: ...6 11 Closing the fuel tank filler cap 55 6 12 Fuel cocks 56 6 13 Opening the storage compartment on the left 56 6 14 Closing the storage compartment on the left 58 6 15 Opening the storage compartmen...

Page 7: ...s Data 104 7 26 9 General Info 105 7 26 10 Trip 1 106 7 26 11 Trip 2 107 7 26 12 TPMS function optional 108 7 26 13 Warning 109 7 26 14 Ride Mode 110 7 26 15 Ride Mode 111 7 26 16 Rally optional 113 7...

Page 8: ...lutch lever 150 8 5 Adjusting the basic position of the hand brake lever 151 8 6 Adjusting foot brake lever stub 152 8 7 Adjusting the basic position of the foot brake lever 153 8 8 Checking the basic...

Page 9: ...ber 201 12 10 Adjusting the spring preload of the shock absorber 203 13 SERVICE WORK ON THE CHASSIS 207 13 1 Raising the motorcycle with rear lifting gear 207 13 2 Removing the rear of the motorcycle...

Page 10: ...ard 253 13 35 Removing the main silencer 255 13 36 Installing the main silencer 257 14 BRAKE SYSTEM 262 14 1 Anti lock braking system ABS 262 14 2 Checking brake discs 265 14 3 Checking the front brak...

Page 11: ...orrecting the coolant level in the compensating tank 332 18 TUNING THE ENGINE 335 18 1 Ride Mode 335 18 2 Motorcycle traction control Cornering MTC 336 18 3 Slip adjustment optional 337 18 4 Throttle...

Page 12: ...8 1 890 ADVENTURE R 374 23 8 2 890 ADVENTURE R RALLY 375 23 9 Chassis tightening torques 377 24 DECLARATIONS OF CONFORMITY 387 24 1 Declarations of conformity 387 24 2 Country specific declarations of...

Page 13: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 14: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 15: ...Dangers can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of oper...

Page 16: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 17: ...SAFETY ADVICE 2 15...

Page 18: ...2 SAFETY ADVICE 16 2 5 Overview of labels F03337 10...

Page 19: ...ssion control 3 Fuses 4 Standard suspension setting information 4 Rally suspension setting information 5 Information on chain tension 6 USA type label 7 Information on noise emission 8 Canada type lab...

Page 20: ...2 SAFETY ADVICE 18 F03339 01 Information on emission control F03343 01 Fuses...

Page 21: ...SAFETY ADVICE 2 19 F03344 01 Standard suspension setting information F03345 01 Rally suspension setting information...

Page 22: ...2 SAFETY ADVICE 20 F02038 01 Information on chain tension F03342 01 USA type label...

Page 23: ...SAFETY ADVICE 2 21 F03340 01 Information on noise emission F03341 01 Canada type label...

Page 24: ...complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual...

Page 25: ...parts if the motorcycle noise has increased significantly through use Otherwise the owner may become subject to penalties under the applicable ordinances 2 9 Manufacturer warranty for the exhaust mon...

Page 26: ...per maintenance or unauthorized modifica tions Scope of the manufacturer s warranty Five 5 years or 30 000 kilometers 18 641 miles whichever occurs first If you have any questions regarding the manufa...

Page 27: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inope...

Page 28: ...n enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake...

Page 29: ...hing 2 14 Work rules Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 Du...

Page 30: ...be glad to advise you 2 16 Owner s Manual Read this owner s manual carefully and completely before making your first trip The Owner s Manual contains useful information and many tips on how to operate...

Page 31: ...E 2 29 The Owner s Manual is also available for download from your authorized KTM dealer and on the KTM website A printed copy can also be ordered from your authorized KTM dealer International KTM Web...

Page 32: ...t allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts technical accessories For...

Page 33: ...nspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much long...

Page 34: ...4 VIEW OF VEHICLE 32 4 1 View of vehicle front left example F03335 10...

Page 35: ...or electrical accessories p 52 2 Clutch lever p 41 3 Seat lock p 63 4 Storage compartment on the left 5 Grab handles p 61 6 Luggage rack plate p 62 7 Passenger foot pegs p 63 8 Rider footrests 9 Shift...

Page 36: ...4 VIEW OF VEHICLE 34 4 2 View of vehicle rear right example F03336 10...

Page 37: ...ent on the right 2 Light switch p 43 2 Menu buttons p 47 2 Turn signal switch p 48 2 Horn button p 49 3 Fuel tank filler cap 4 Start button emergency OFF switch p 49 5 Hand brake lever p 41 6 Engine o...

Page 38: ...5 SERIAL NUMBERS 36 5 1 Vehicle identification number 402324 10 The vehicle identification number 1 is stamped on the right side of the steering head...

Page 39: ...SERIAL NUMBERS 5 37 5 2 Type label F01880 10 The USA type label 1 is located on the frame on the left The Canada type label 2 is located on the frame on the right...

Page 40: ...01200 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number H01047 10 The engine number 1 is stam...

Page 41: ...5 5 Fork part number 402295 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402339 10 Shock absorber article number 1 is attached the top of...

Page 42: ...5 SERIAL NUMBERS 40 5 7 Steering damper article number F01881 10 Steering damper article number 1 is embossed on the underside of the steering damper...

Page 43: ...lever F02004 10 Clutch lever 1 is fitted on the handlebar on the left 6 2 Hand brake lever F02005 10 The hand brake lever 1 is fitted on the right side of the handle bar The front brake is engaged us...

Page 44: ...tle grip F02006 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left...

Page 45: ...F01886 10 The light switch 1 is fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this position the low beam and the tail light are switched on Hig...

Page 46: ...ontrol system function is switched on and off The operating mode is displayed in the combina tion instrument Briefly press cruise control system tip switch at the top The last saved speed is reached a...

Page 47: ...ottle grip the cruise control system remains activated To switch off the cruise control system function press the cruise control system tip switch to the left In addition the cruise control system fun...

Page 48: ...cruise control systems function on winding roads Do not use the cruise control systems on slippery road surfaces e g rain ice or snow where there is poor visibility or on unpaved surfaces e g sand st...

Page 49: ...30 to 160 km h or from 18 to 98 mph 6 4 4 Menu buttons F02008 10 The menu buttons are fitted in the middle of the left combination switch The menu buttons are used to control the display on the combi...

Page 50: ...ff Left turn signal on Turn signal switch pressed to the left The turn signal switch returns to the center position after activation Right turn signal on Turn signal switch pressed to the right The tu...

Page 51: ...ion 6 5 Switches on the right side of the handlebar 6 5 1 Start button emergency OFF switch F02009 10 The start button emergency OFF switch 1 is fitted on the right side of the combination switch Poss...

Page 52: ...ignition and steering lock is located in front of the upper triple clamp Possible states Ignition off In this position the ignition circuit is interrupted a running engine stops and a non running engi...

Page 53: ...roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the ignition key into the ignition and steering lock p...

Page 54: ...right Remove the ignition key The handlebar can now be moved again 6 9 Socket for electrical accessories F01922 10 Socket 1 for electrical accessories is fitted in front of the upper triple clamp It i...

Page 55: ...fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immedi...

Page 56: ...he sewage system F02010 10 Lift cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must...

Page 57: ...e ignition key counterclockwise until the lock closes Warning Fire hazard Fuel is highly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Chan...

Page 58: ...el cocks are only closed to remove the fuel tank Possible states Fuel cocks are closed Level equalization cannot take place and the fuel supply to the throttle valve body is shut off Fuel cocks are op...

Page 59: ...CONTROLS 6 57 F03285 10 Main work Lift the elastic fastener 1 and detach in area A Open storage compartment...

Page 60: ...14 Closing the storage compartment on the left F03286 10 Main work Close the storage compartment Raise elastic fastener 1 and hang up in area A Finishing work Install the left side cover p 223 Mount...

Page 61: ...15 Opening the storage compartment on the right Preparatory work Remove the seat p 210 Remove the right side cover p 224 F03287 10 Main work Lift the elastic fastener 1 and detach in area A Open stor...

Page 62: ...16 Closing the storage compartment on the right F03288 10 Main work Close the storage compartment Raise elastic fastener 1 and hang up in area A Finishing work Install the right side cover p 225 Mount...

Page 63: ...left or right storage compartment contains the on board tool set 1 6 18 Grab handles F03290 10 The grab handles 1 are used for moving the motorcycle around If you carry a passenger the passenger can h...

Page 64: ...seat The base plate of a luggage system can be mounted on the lug gage rack plate optional The luggage rack plate may not be loaded with more than the specified weight Maximum permissi ble load on lu...

Page 65: ...he vehicle It can be unlocked using the ignition key 6 21 Passenger foot pegs F02019 10 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation wi...

Page 66: ...OLS 64 6 22 Shift lever V01271 11 Shift lever 1 is mounted on the left of the engine V01271 10 The gear positions can be seen in the figure The neutral or idle position is between the first and second...

Page 67: ...29 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled wit...

Page 68: ...6 CONTROLS 66 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive...

Page 69: ...tion areas 1 indicator lamps p 72 Display 2 7 2 Activation and test F03307 01 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is...

Page 70: ...rs in the pro cess and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp...

Page 71: ...light sensor in the combination instrument measures the brightness of the environment The display is brightened darkened or switched to the other mode depending on the light intensity measured by the...

Page 72: ...rmation which requires immediate intervention Info Warnings can be hidden by pressing any button All the existing warnings are displayed in the Warning sub menu until they are no longer active 7 5 Ice...

Page 73: ...COMBINATION INSTRUMENT 7 71 Info When the ice warning lights up the warning ICE WARN ING also appears...

Page 74: ...7 COMBINATION INSTRUMENT 72 7 6 Indicator lamps F01768 01...

Page 75: ...ine is not running If the engine is run ning and the oil pressure warning lamp lights up stop immediately taking care not to endanger yourself or other road users in the process and switch off the eng...

Page 76: ...process and switch off the engine The alarm system indicator lamp lights up or flashes red Status or error message of the alarm system The cruise control system indicator lamp optional lights up yell...

Page 77: ...COMBINATION INSTRUMENT 7 75...

Page 78: ...7 COMBINATION INSTRUMENT 76 7 7 Display F03309 10...

Page 79: ...83 5 Unit for the speedometer 6 Heated grip optional p 84 7 Seat heater optional p 84 8 Ride display p 85 9 ABS display p 85 bk MTC display p 86 bl Cruise control indicator optional p 86 bm Coolant t...

Page 80: ...7 COMBINATION INSTRUMENT 78 ck Favorites display p 91...

Page 81: ...COMBINATION INSTRUMENT 7 79...

Page 82: ...7 COMBINATION INSTRUMENT 80 7 8 Rally display optional F03312 10...

Page 83: ...ation instrument in active riding mode Rally optional If the menu is opened the speed is still displayed 1 Drive mode Rally optional 2 ABS mode 3 Throttle Response optional p 338 4 Slip adjustment opt...

Page 84: ...21 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this In RPM1 the shift warning light flashes and in RPM2 it flashes and the color chan...

Page 85: ...UMENT 7 83 RPM2 shift warning light flashes and changes color 7 11 Speedometer F01773 01 Speed is shown in kilometers per hour km h or in miles per hour mph The unit of speed can be configured in the...

Page 86: ...gured in the Heating Grip submenu optional function 7 13 Seat heater optional F03311 11 When the seat heating is switched on the Heating Seat symbol appears in area 1 of the display The rider seat hea...

Page 87: ...0 The Ride Mode p 335 setting is shown in area 1 of the dis play The drive mode can be configured in the Ride Mode submenu 7 15 ABS display F01775 11 The ABS mode setting is shown in the 1 area of the...

Page 88: ...ed on or off The motorcycle traction control can be switched on or off in the MTC submenu 7 17 Cruise control indicator optional F01774 01 When cruise control optional is activated the operating mode...

Page 89: ...tor F01776 01 The coolant temperature indicator consists of bars The more bars that light up the hotter the coolant Emergency mode operation is automatically activated at a coolant temperature of 120...

Page 90: ...aximum engine speed is limited Possible states The engine is cold Up to three bars light up Engine warm Four bars light up Engine hot Five to eight bars light up Engine very hot All eight bars light u...

Page 91: ...g LOW FUEL also appears The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand is folde...

Page 92: ...an be configured in the Temperature submenu 7 21 Time F01779 01 The time is displayed in 24 hour format in all languages except for EN US The time is displayed in 12 hour format if the language is set...

Page 93: ...ation selected are displayed on two lines Five to eight items of information selected are displayed on a single line 7 23 Quick Selector 1 display F03308 01 When the menu is closed the Quick Selector...

Page 94: ...Quick Selector 2 Any information can be selected 7 25 Navigation display F01783 01 The Navigation display appears when the navigation function is active In the Navigation display the direction arrow...

Page 95: ...ck or the menu is closed 7 26 1 KTM MY RIDE F01785 01 Condition The motorcycle is stationary Bluetooth function is activated Press the SET button when the menu is closed Press the UP or DOWN button un...

Page 96: ...trument is connected to a suitable cell phone The combination instrument is connected to a suitable head set Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE...

Page 97: ...tton briefly to change to the next audio track Briefly pressing the DOWN button twice changes to the previ ous audio title or plays the current audio title from the start depending on the cellphone mo...

Page 98: ...on the connected cellphone For voice navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE Navigation app...

Page 99: ...voice navigation also changes 7 26 4 Pairing F01791 01 Condition The motorcycle is stationary Bluetooth function is activated Press the SET button when the menu is closed Press the UP or DOWN button...

Page 100: ...combination instrument 7 26 5 Phone F01792 01 Condition The motorcycle is stationary Bluetooth function is activated The Bluetooth function should also be activated in the device to be paired Press th...

Page 101: ...ne If the search was successful the name of the cell phone is displayed in the Pairing submenu Press the SET but ton to start the pairing Info The cellphone must be visible via Bluetooth for the cellp...

Page 102: ...ble for pairing with the combination instrument Move the previously paired device into the range of the combi nation instrument while the Bluetooth function is active The device is automatically paire...

Page 103: ...ing is marked Press the SET button to open the submenu Press the UP or DOWN button until Headset is marked Press the SET button to open the submenu Press the UP or DOWN button until Pairing is marked...

Page 104: ...device can be deleted by pressing the SET button Not every headset is suitable for pairing with the com bination instrument Move the previously paired device into the range of the combi nation instru...

Page 105: ...instrument is connected to a suitable head set Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enou...

Page 106: ...name An incoming call is visualized in a small window at the top of the combination instrument display when the navigation function is active You cannot navigate in the menu during an active phone con...

Page 107: ...ess the SET button to open the menu Press the UP or DOWN button until General Info is marked Press the SET button to open the submenu In the submenu General Info the date total route ridden and bat te...

Page 108: ...p 1 submenu Info Trip shows the distance since the last reset such as between two refueling stops Trip is running and counts up to 9999 Cons indicates the average fuel consumption based on Trip Speed...

Page 109: ...p 2 submenu Info Trip shows the distance since the last reset such as between two refueling stops Trip is running and counts up to 9999 Cons indicates the average fuel consumption based on Trip Speed...

Page 110: ...eliminate the necessity to check the tires before going on a ride To avoid false alarms the tire pressure values are evaluated over a period of several minutes Check the tire pressure before every ri...

Page 111: ...ont indicates the tire pressure at the front Rear indicates the tire pressure at the rear 7 26 13 Warning F01800 01 Condition Message or warning is present Press the SET button when the menu is closed...

Page 112: ...incorrectly selected riding mode makes control of the vehicle considerably more difficult The riding modes are each only suitable for certain conditions Always select a riding mode that suits the surf...

Page 113: ...e is marked on the display Press the SET button to open the submenu Activate menu item using the UP or DOWN button Warning Danger of accidents An incorrectly selected riding mode makes control of the...

Page 114: ...on the rear wheel The Anti wheelie mode is active Offroad reduced homologated performance for better ridability the motorcycle traction control allows high slip on the rear wheel The Anti wheelie mode...

Page 115: ...ected riding mode makes control of the vehicle considerably more difficult The riding modes are each only suitable for certain conditions Always select a riding mode that suits the surface on which yo...

Page 116: ...g modes are each only suitable for certain conditions Always select a riding mode that suits the surface on which you are riding the weather and the riding situation Press the UP or DOWN button until...

Page 117: ...Model with RALLY PACK The riding mode Rally optional is activated Press the SET button when the menu is closed Warning Danger of accidents An incorrectly selected riding mode makes control of the vehi...

Page 118: ...tch to drive mode Street Info Do not open the throttle when deactivating drive mode Rally 7 26 19 Motorcycle F01805 01 Press the SET button when the menu is closed Press the UP or DOWN button until Mo...

Page 119: ...e SET button to open the submenu Activate menu item using the UP or DOWN button Switch MTC on or off by pressing the SET button Info Do not open the throttle when switching on or off Press the SET but...

Page 120: ...ctivated Press the SET button when the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MTC MSR is marked P...

Page 121: ...wn the SET button when switching off the motorcycle traction control and engine traction torque control When ABS mode Offroad is active the MSR is not active After the ignition is switched on the moto...

Page 122: ...until ABS is marked Press the SET button to open the submenu Activate menu item using the UP or DOWN button Warning Danger of accidents An incorrectly selected ABS mode makes control of the vehicle c...

Page 123: ...g braking maneuvers 7 26 23 Heating Grip function optional F03318 01 Condition Model with heated grip Heating Grip menu optional function activated Press the SET button when the menu is closed Press t...

Page 124: ...is closed Press the UP or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until Heating Seat Rider is marked Press the SET button to open the m...

Page 125: ...e submenu Activate menu item using the UP or DOWN button Press the SET button to switch quickshifter p 167 but ton on or off 7 26 26 Settings F01809 01 Condition The motorcycle is stationary Press the...

Page 126: ...button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Favorites is marked Press the SET button to open the submenu Access menu item with the UP or DO...

Page 127: ...ttings is marked Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 1 is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button...

Page 128: ...tings is marked Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 2 is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button...

Page 129: ...luetooth is marked Press the SET button to open the submenu Activate menu item using the UP or DOWN button Press the SET button to switch the Bluetooth function on or off Info The Bluetooth function c...

Page 130: ...Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Display Theme is marked Press the SET button to open the submenu Activate menu item using the UP or DOWN butt...

Page 131: ...en the submenu The shift warning light can be configured in the Shift Light sub menu 7 26 33 RPM1 F03362 01 Condition The motorcycle is stationary ODO 1 000 km 621 mi Press the SET button when the men...

Page 132: ...osed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Shift Light is marked Press the SET button to open the submenu Press t...

Page 133: ...Press the SET button to open the menu Press the UP or DOWN button until Shift Light is marked Press the SET button to open the submenu Press the UP or DOWN button until Shift Light is marked Press the...

Page 134: ...l Clock Date is marked Press the SET button to open the submenu F01819 01 Setting the clock Press UP or DOWN button until the time is marked Press the SET button The hour flashes and is underlined Pre...

Page 135: ...lashes and is underlined Press UP or DOWN button until the current day is set Press SET button The month flashes and is underlined Press UP or DOWN button until the current month is set Press the SET...

Page 136: ...ion The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button unt...

Page 137: ...ibility is significantly impaired due to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going...

Page 138: ...lows settings to be made for units or various values 7 26 39 Distance F01823 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Se...

Page 139: ...til Temperature is marked Press the SET button to open the submenu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 26 41 Fuel Cons F01825 01 Condi...

Page 140: ...SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Language is marked Press the SET button...

Page 141: ...l Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Heating is marked Press the SET button to open the submenu The heated grip rider seat heating and passenger...

Page 142: ...Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Heating is marked Press the SET button to open the submenu Press the UP or...

Page 143: ...s the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Heating is marked Press the SET button to open the submenu Press the UP or DOWN...

Page 144: ...the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Heating is marked Press the SET button to open the submenu Press the UP or DOWN b...

Page 145: ...DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Service is marked Press the SET button to open the submenu Use the UP or DOWN button to nav...

Page 146: ...the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the submenu Use the UP or...

Page 147: ...le distance B 3 5 mm 0 138 in The handlebar can be mounted in six different positions This allows the handlebar to be mounted in the most comfortable posi tion for the rider 8 2 Adjusting the handleba...

Page 148: ...es Remove screws 3 Take off handlebar supports 4 Move the handlebar supports into the desired position B A or C Mount and tighten screws 3 Guideline Mount the left and right handlebar supports in the...

Page 149: ...ERGONOMICS 8 147 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft...

Page 150: ...S 148 8 3 Adjusting the windshield F02020 10 Alternative 1 Remove screw 1 and windshield 2 Position windshield 2 in lower recess A Mount and tighten screw 1 Guideline Remaining screws chassis M5 5 Nm...

Page 151: ...ERGONOMICS 8 149 F02021 10 Alternative 2 Remove screw 1 and windshield 2 Position windshield 2 in upper recess B Mount and tighten screw 1 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft...

Page 152: ...size by turning adjusting screw 1 Info When the adjusting screw is turned clockwise the clutch lever moves closer to the handlebar When the adjusting screw is turned counterclockwise the clutch lever...

Page 153: ...rning adjusting screw 1 Info Turn the adjusting screw clockwise to decrease the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to increase the dista...

Page 154: ...ot brake lever stub F01946 10 Remove screws 1 with the foot brake lever stub Move the foot brake lever stub into desired position A or B Mount and tighten screws 1 Guideline Screw foot brake lever stu...

Page 155: ...there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification F02022 10 Deta...

Page 156: ...wards Screwing the push rod out of the ball joint adjusts the brake lever upwards F01921 10 Loosen nut 4 and turn screw 5 correspondingly until the free travel A is present If necessary adjust the bas...

Page 157: ...to make this eas ier Attach spring 1 8 8 Checking the basic position of the shift lever Info When driving the shift lever must not touch the rider s boot when in the basic position If the shift lever...

Page 158: ...does not meet specifications Adjust the basic position of the shift lever p 156 8 9 Adjusting the basic position of the shift lever H02668 10 Loosen nut 1 holding threaded rod 2 Loosen nut 3 holding t...

Page 159: ...ERGONOMICS 8 157 Tighten nut 3 while holding threaded rod 2 Guideline Nut shift rod M6LH 6 Nm 4 4 lbf ft Tighten nut 1 while holding threaded rod 2 Guideline Nut shift rod M6 6 Nm 4 4 lbf ft...

Page 160: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 161: ...ly Take your foot off the foot brake lever if you do not want to brake Info When using your vehicle remember that others may feel disturbed by excessive noise Make sure that the pre sales inspection w...

Page 162: ...with both hands and keep your feet on the footrests when riding Run the engine in p 160 9 2 Running in the engine During the running in phase do not exceed the specified engine speed Guideline Maximum...

Page 163: ...accidents Improper mounting of cases or the tank rucksack impairs the handling characteris tic Mount and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of...

Page 164: ...to your payload Warning Danger of accidents Pieces of luggage which have slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Fire hazard T...

Page 165: ...PREPARING FOR USE 9 163 Guideline Maximum permissible total weight 450 kg 992 lb Maximum permissible front axle load 175 kg 386 lb Maximum permissible rear axle load 275 kg 606 lb...

Page 166: ...d level p 272 Check the front brake linings p 270 Check the rear brake linings p 276 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 331 Check th...

Page 167: ...the lifespan of the engine Always run the engine warm at a low speed B00782 10 Take the motorcycle off the side stand and sit on the motorcy cle Make sure that the start button emergency OFF switch is...

Page 168: ...nto the lower position for a maximum of five seconds Wait for a least five seconds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the engine if the t...

Page 169: ...ere is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a corres...

Page 170: ...ng Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ig...

Page 171: ...ning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning...

Page 172: ...er of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has a neg...

Page 173: ...er yourself or other road users in the process switch off the engine and contact an authorized KTM workshop V01271 10 Shift into a higher gear when conditions allow incline road situation etc Release...

Page 174: ...wer gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull clutch lever and press the start button emergency OFF switch into the l...

Page 175: ...peed to the road conditions H02699 10 If the quickshifter optional is enabled in the combination instrument you can shift up in the speed range shown without pulling the clutch lever Info The minimum...

Page 176: ...ttle twist grip position 10 6 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from lock...

Page 177: ...ed Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag conti...

Page 178: ...ger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a slippery ground Warning Danger of accidents D...

Page 179: ...Shift down to a lower gear appropriate to your speed Use the braking effect of the engine on long downhill stretches To do so shift back one or two gears but do not overrev the engine This means that...

Page 180: ...icant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface E...

Page 181: ...t as far as it will go and lean the vehicle on it Lock the steering by turning the handlebar fully to the left pressing down the ignition key to the position and turning it to the position To make the...

Page 182: ...Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the e...

Page 183: ...the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available...

Page 184: ...witch off the engine Open the fuel tank filler cap p 53 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 20 l 5 3 US gal Super unleaded ROZ 95 p 3...

Page 185: ...service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work every 24 months every 12 months every 30 000 km 18 600 mi every 15 000...

Page 186: ...e clutch lever p 346 Check the free travel of the foot brake lever p 271 Check the shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean the dust b...

Page 187: ...damage and for routing without kinks Change the air filter clean the air filter box Check the fuel pressure Check the headlight setting p 325 Check that the radiator fan is functioning properly Final...

Page 188: ...tion Check the fork bearing for play Check the wheel bearing for play Change the coolant Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks a...

Page 189: ...n setting are shown in table 1 The table is located under the seat on the air filter box These adjustments are guidelines and should always be the basis for a suspension setting If the guidelines are...

Page 190: ...located in left fork leg COMP white adjuster The rebound damping is located in right fork leg REB red adjuster Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline...

Page 191: ...p end of the fork legs Make the same adjustment on both fork legs Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 16 clicks Standard...

Page 192: ...as far as it will go Info Adjuster 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjuster The compression damping is located in left fork...

Page 193: ...caps 1 Turn adjusting screws 2 clockwise all the way Info Adjusting screws 2 are located at the bottom end of the fork legs Make the same adjustment on both fork legs Turn counterclockwise by the numb...

Page 194: ...ear p 208 F02056 10 Main work 890 ADVENTURE R Turn T grips 1 counterclockwise all the way Marking 0 aligns with the right hand part of the grip Info Make the adjustment by hand only Do not use a tool...

Page 195: ...unterclockwise to reduce the spring preload Adjusting the spring preload has no influence on the absorption setting of the rebound Basically however you should set the rebound damping higher with a hi...

Page 196: ...r you should set the rebound damping higher with a higher spring preload Finishing work Take the motorcycle off the front lifting gear p 209 Install the front fender p 239 Remove the rear of the motor...

Page 197: ...he compression speed of the rear wheel suspension and not to the vehicle speed The high speed compression adjuster for example has an effect when riding over an asphalt edge the rear wheel suspension...

Page 198: ...pressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help Info The effect of the low speed compression adjuster can be seen in slow to normal compressio...

Page 199: ...o increase damping turn counter clockwise to reduce damping A00676 10 890 ADVENTURE R RALLY Turn adjusting screw 1 clockwise up to the last percepti ble click Turn counterclockwise by the number of cl...

Page 200: ...er Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the desc...

Page 201: ...ench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns correspond ing to the shock absorber type Guideline High speed compression damping Comfort 2 turns Standard 1 5 turns Spo...

Page 202: ...ith a socket wrench Turn counterclockwise by the number of turns correspond ing to the shock absorber type Guideline High speed compression damping Comfort 42 clicks Standard 40 clicks Sport 38 clicks...

Page 203: ...r is filled with highly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help F02027 10 890 ADVENTURE R Turn adjusting screw 1 clockwise up to th...

Page 204: ...Turn adjusting screw 1 clockwise up to the last percepti ble click Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping Comfort 15 clicks...

Page 205: ...fter making adjustments to get the feel of the new handling characteristic Info The spring preload defines the initial status of the spring operation on the shock absorber The best spring preload sett...

Page 206: ...e way Turn it clockwise by the number of turns corresponding to the shock absorber type and use Guideline Spring preload Preload Adjuster Comfort 4 turns Standard 4 turns Sport 4 turns Full payload 10...

Page 207: ...TUNING THE CHASSIS 12 205 A00677 10 890 ADVENTURE R RALLY Turn screw 1 counterclockwise all the way until the spring is fully relieved of tension...

Page 208: ...hten the spring to specified dimension A by turning screw 1 Guideline Spring preload Comfort 8 mm Standard 8 mm Sport 8 mm Full payload 14 mm Info Turning clockwise increases the preload turning count...

Page 209: ...retaining adapter on the link fork Insert adapter in the rear lifting gear Retaining adapter 61029955144 Rear wheel work stand 69329955000 Stand motorcycle upright align lifting gear to the link fork...

Page 210: ...hicle on side stand 1 Remove the retaining adapter from the link fork 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park t...

Page 211: ...stem Mounting pin 69329965040 Front wheel work stand large 69329965100 Align the front lifting gear with the fork legs Info Always raise the motorcycle at the rear first Lift the motorcycle at the fro...

Page 212: ...against falling over Remove the front lifting gear Finishing work Install the front fender p 239 13 5 Removing the seat H02022 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the...

Page 213: ...the rear and push it forward Insert locking pin 2 into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted 13 7 Chec...

Page 214: ...es the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental dama...

Page 215: ...work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 394 After drying apply chain spray Street chain spray p 395 Finishing work Remove the r...

Page 216: ...et rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocke...

Page 217: ...he chain sliding piece 2 5 cm 0 98 in Measure the distance from the flat part of the link fork directly above the chain not from the edge of the link fork Info Top chain section C must be taut Chain w...

Page 218: ...et transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result...

Page 219: ...ews 3 on the left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The to...

Page 220: ...p 214 13 11 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise motorcycle with rear lifting gear p 207 100132 10 Main work Check the chain rear sprocket and engine...

Page 221: ...ction Info Chain wear is not always even Repeat this measure ment at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B is gr...

Page 222: ...engine sprocket cover is highly worn in the marked area C Change the engine sprocket cover Check the engine sprocket cover 1 for tightness If the engine sprocket cover is loose Tighten the screws on...

Page 223: ...e chain sliding guard If the chain sliding guard is highly worn on the underside in the marked area E Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sl...

Page 224: ...2 13 12 Removing the left side cover Preparatory work Remove the seat p 210 F03293 10 Main work Remove left side cover from the rubber bushings in the areas A and B Pull off the left side cover sidewa...

Page 225: ...4 10 Main work Position the left side cover with holding lug 1 on bushing 2 and push backward The left side cover engages under the tail part Press the left side cover in area A into rubber bushing 3...

Page 226: ...24 13 14 Removing the right side cover Preparatory work Remove the seat p 210 F03295 10 Main work Remove the side cover from the rubber bushings in areas A and B Pull off the right side cover sideways...

Page 227: ...Main work Position the right side cover with holding lug 1 on bush ing 2 and push backward The right side cover engages under the tail part Press the right side cover in the area A into rubber bush i...

Page 228: ...13 SERVICE WORK ON THE CHASSIS 226 13 16 Removing the battery cover Preparatory work Remove the seat p 210 F02044 10 Main work Remove screws 1 with the bushings Remove the battery cover from above...

Page 229: ...ork Position the battery cover with holding lugs 1 on bushings 2 and push downward The battery cover engages on the left and right under the fuel tank spoiler Mount screws 3 with the bushings and tigh...

Page 230: ...13 SERVICE WORK ON THE CHASSIS 228 13 18 Removing left fuel tank spoiler Preparatory work Remove the seat p 210 Remove the left side cover p 222 Remove the battery cover p 226...

Page 231: ...SERVICE WORK ON THE CHASSIS 13 229 F02046 10 Main work Remove screw 1 Remove screws 2...

Page 232: ...13 SERVICE WORK ON THE CHASSIS 230 F02057 10 Remove the left fuel tank spoiler from the rubber bushing in area A Pull off the left fuel tank spoiler sideways and remove it toward the front...

Page 233: ...13 231 13 19 Installing the left fuel tank spoiler F02061 10 Main work Position the left fuel tank spoiler with holding lug 1 on bush ing 2 and push backward laterally Press the fuel tank spoiler into...

Page 234: ...et Guideline Screw fuel tank spoiler M6 5 Nm 3 7 lbf ft The front edge of the left fuel tank spoiler is evenly aligned Tighten all the screws of the left fuel tank spoiler Guideline Screw trim M5 3 Nm...

Page 235: ...SERVICE WORK ON THE CHASSIS 13 233 13 20 Removing right fuel tank spoiler Preparatory work Remove the seat p 210 Remove the right side cover p 224 Remove the battery cover p 226...

Page 236: ...13 SERVICE WORK ON THE CHASSIS 234 F02048 10 Main work Remove screw 1 Remove screws 2...

Page 237: ...SERVICE WORK ON THE CHASSIS 13 235 F02058 10 Remove the fuel tank spoiler from the rubber bushing in area A Pull off the right fuel tank spoiler sideways and remove it toward the front...

Page 238: ...236 13 21 Installing the right fuel tank spoiler F02062 10 Main work Position the right fuel tank spoiler with holding lug 1 on bushing 2 and push backward laterally Press the right fuel tank spoiler...

Page 239: ...t Guideline Screw fuel tank spoiler M6 5 Nm 3 7 lbf ft The front edge of the right fuel tank spoiler is evenly aligned Tighten all the screws of the right fuel tank spoiler Guideline Screw trim M5 3 N...

Page 240: ...13 SERVICE WORK ON THE CHASSIS 238 13 22 Removing the front fender F02050 10 Remove screws 1 Remove screws 2 Take the fender off to the front...

Page 241: ...rews 1 but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount screws 2 but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft The fender is evenly a...

Page 242: ...on the opposite side 13 25 Installing the fork protector F03298 11 Position the fork protector Mount screw 1 but do not tighten yet Guideline Screw fork protector M5x12 5 Nm 3 7 lbf ft Mount screws 2...

Page 243: ...tory work Raise motorcycle with rear lifting gear p 207 Remove the front fender p 238 Lift the motorcycle with the front lifting gear p 208 F02053 10 Main work 890 ADVENTURE R Push dust boots 1 of bot...

Page 244: ...the dust boots and inside fork tubes of both fork legs Universal oil spray p 395 Press the dust boots back into the installation position Remove the excess oil A00671 10 890 ADVENTURE R RALLY Push du...

Page 245: ...e brake discs with brake cleaner when necessary Clean and oil the dust boots and inside fork tubes of both fork legs Universal oil spray p 395 Press the dust boots back into the installation position...

Page 246: ...13 SERVICE WORK ON THE CHASSIS 244 13 27 Removing the windshield F02054 10 Remove screw 1 and windshield 2...

Page 247: ...ORK ON THE CHASSIS 13 245 13 28 Installing the windshield F02055 10 Position windshield 1 in upper recess A or in lower recess B Mount and tighten screw 2 Guideline Remaining screws chassis M5 5 Nm 3...

Page 248: ...13 SERVICE WORK ON THE CHASSIS 246 13 29 Removing left fuel tank cover F01937 10 Remove fitting 1 Remove screws 2 Remove screw 3 Remove left fuel tank cover...

Page 249: ...ideline Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft Mount screws 2 but do not tighten yet Guideline Screw fuel tank cover M6x22 8 Nm 5 9 lbf ft Mount fitting 3 but do not tighten yet Guideline Screw c...

Page 250: ...13 SERVICE WORK ON THE CHASSIS 248 Guideline Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft Screw fuel tank cover M6x22 8 Nm 5 9 lbf ft Screw cap fuel tank cover M6 5 Nm 3 7 lbf ft...

Page 251: ...SERVICE WORK ON THE CHASSIS 13 249 13 31 Removing right fuel tank cover F01939 10 Pull out tube 1 from the angle piece Remove fitting 2 Remove screws 3 Remove screw 4 Remove right fuel tank cover...

Page 252: ...ideline Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft Mount screws 2 but do not tighten yet Guideline Screw fuel tank cover M6x22 8 Nm 5 9 lbf ft Mount fitting 3 but do not tighten yet Guideline Screw c...

Page 253: ...e Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft Screw fuel tank cover M6x22 8 Nm 5 9 lbf ft Screw cap fuel tank cover M6 5 Nm 3 7 lbf ft Attach tube 4 to the angle piece 13 33 Removing engine guard F019...

Page 254: ...13 SERVICE WORK ON THE CHASSIS 252 F01929 10 Remove screws 2 F01930 10 Remove screws 3...

Page 255: ...IS 13 253 F02063 10 Remove screws 4 and engine guard 5 13 34 Installing the engine guard F02063 11 Position engine guard 1 Mount screws 2 but do not tighten yet Guideline Screw engine guard M6x10 10 N...

Page 256: ...11 Mount screws 4 but do not tighten yet Guideline Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft The engine guard is directed evenly toward the front Tighten all the screws of the engine guard Guidelin...

Page 257: ...SERVICE WORK ON THE CHASSIS 13 255 F01928 11 Attach tube 5 to the angle piece 13 35 Removing the main silencer G03694 10 890 ADVENTURE R Remove screw 1 Remove the clamp...

Page 258: ...13 SERVICE WORK ON THE CHASSIS 256 A00683 11 Remove screw 2 with the washer Take off the main silencer A00681 10 890 ADVENTURE R RALLY Remove screw 1 Remove the clamp...

Page 259: ...e accessory main silencer as well as the original main silencer are included in the scope of supply 13 36 Installing the main silencer A00683 10 890 ADVENTURE R Position the main silencer with the gas...

Page 260: ...0 Position the clamp Guideline Distance A 1 mm 0 04 in Info The clamp must not touch the brake line when the rear wheel suspension compresses Mount and tighten screw 2 Guideline Screw presi lencer exh...

Page 261: ...8 4 lbf ft A00668 10 890 ADVENTURE R RALLY Info Both the accessory main silencer as well as the original main silencer are included in the scope of supply Position the main silencer with the gasket Mo...

Page 262: ...0 Position the clamp Guideline Distance A 1 mm 0 04 in Info The clamp must not touch the brake line when the rear wheel suspension compresses Mount and tighten screw 2 Guideline Screw presi lencer exh...

Page 263: ...SERVICE WORK ON THE CHASSIS 13 261 A00668 10 Tighten screw 1 Guideline Screw main silencer holder M8 25 Nm 18 4 lbf ft...

Page 264: ...e function of the ABS Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by KTM Only use tires wheels approved by KTM wi...

Page 265: ...ut disengaging the gear Adapt your riding style to the road conditions and your driving ability Warning Danger of accidents An incorrectly selected ABS mode makes control of the vehicle considerably m...

Page 266: ...d go out after starting off If it does not go out after starting off or if it is lit while riding this indicates a fault in the ABS In this case the ABS is no longer enabled and the wheels may lock du...

Page 267: ...98 10 Check front and rear brake disc thickness at multiple points for the dimension A Info Wear will reduce the thickness of the brake disc at con tact surface 1 of the brake linings Brake discs wear...

Page 268: ...uid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is...

Page 269: ...ront brake fluid p 267 14 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specifie...

Page 270: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 271: ...ly use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 270 F03383 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal positi...

Page 272: ...effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the br...

Page 273: ...rake linings on both brake calipers for damage and cracking If there is damage or cracking Change the front brake linings 14 6 Checking the free travel of the foot brake lever Warning Danger of accide...

Page 274: ...the specification Adjust the basic position of the foot brake lever p 153 Attach spring 1 14 7 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake fluid level will ca...

Page 275: ...he brake fluid level in brake fluid reservoir 1 If the fluid level reaches the MIN marking A Add rear brake fluid p 273 14 8 Adding rear brake fluid Warning Danger of accidents An insufficient brake f...

Page 276: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 277: ...id from a sealed container Preparatory work Check the rear brake linings p 276 A00666 10 Main work Position the vehicle vertically Remove screw cover 1 with insert and membrane 2 Add brake fluid up to...

Page 278: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Page 279: ...WHEELS TIRES 15 277 15 1 Removing the front wheel Preparatory work Raise motorcycle with rear lifting gear p 207 Remove the front fender p 238 Lift the motorcycle with the front lifting gear p 208...

Page 280: ...hole Remove screws 3 and 4 Press back the brake linings by slightly tilting the left and right brake caliper laterally on the brake disc Pull the left and right brake caliper carefully back from the b...

Page 281: ...e wheel spindle out of the axle clamp Remove screw 5 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not dama...

Page 282: ...le Remove screws 3 and 4 Press back the brake linings by slightly tilting the left and right brake caliper laterally on the brake disc Pull the left and right brake caliper carefully back from the bra...

Page 283: ...e wheel spindle out of the axle clamp Remove screw 5 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not dama...

Page 284: ...lways keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary F01964 11 890 ADVENTURE R Check the wheel bearing for damage and wear If the wheel bearing is...

Page 285: ...er 2 on the right in the direction of travel Insert wide spacer 3 on the left in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The wheel speed sensor wheel...

Page 286: ...e wheel spindle Grease wheel spindle lightly Long life grease p 394 Jack up the front wheel into the fork position it and insert the wheel spindle Mount and tighten screw 4 Guideline Screw front wheel...

Page 287: ...ngs are in contact with the brake disc and there is a pres sure point Secure the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both sides Guideline Screw...

Page 288: ...times firmly The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft F01964 11 890 ADVENTURE R RALLY Check the wheel bearing for damage and wear If the wheel bearing...

Page 289: ...er 2 on the right in the direction of travel Insert wide spacer 3 on the left in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The wheel speed sensor wheel...

Page 290: ...e wheel spindle Grease wheel spindle lightly Long life grease p 394 Jack up the front wheel into the fork position it and insert the wheel spindle Mount and tighten screw 4 Guideline Screw front wheel...

Page 291: ...ngs are in contact with the brake disc and there is a pres sure point Secure the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both sides Guideline Screw...

Page 292: ...g gear p 207 A00679 11 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear...

Page 293: ...s the brake caliper toward the brake disc to push back the brake piston Remove screw 1 and pull wheel speed sensor 2 out of the hole Remove nut 3 Take off chain adjuster 4 Pull out wheel spindle 5 far...

Page 294: ...the rear wheel and remove the wheel spindle Pull the rear wheel back until the brake caliper bracket is sus pended freely between the brake disc and rim Warning Danger of accidents Damaged brake discs...

Page 295: ...braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the...

Page 296: ...RES 294 Clean and grease the thread of the wheel spindle and nut Long life grease p 394 Clean and grease the wheel spindle Long life grease p 394 Clean the contact areas on the brake caliper bracket a...

Page 297: ...ten it yet Info Mount the left and right chain adjusters in the same position Make sure that chain adjusters 2 are fitted correctly on the adjusting screws Tighten nut 3 Guideline In order for the rea...

Page 298: ...the rear of the motorcycle from the lifting gear p 207 15 5 Checking the rear hub damping rubber pieces Info The engine power is transmitted from the rear sprocket to the rear wheel via the 6 damping...

Page 299: ...all the damping rubber pieces of the rear hub F02074 10 Lay the rear wheel on a workbench with the rear sprocket fac ing upwards and insert the wheel spindle in the hub To check play A hold the rear w...

Page 300: ...r authorized KTM workshop will be glad to help Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns ca...

Page 301: ...the braking and handling characteristics of the vehi cle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts embe...

Page 302: ...eek of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more th...

Page 303: ...e pressure solo with passenger front 2 4 bar 35 psi rear 2 4 bar 35 psi Offroad tire pressure front 1 8 bar 26 psi rear 1 8 bar 26 psi Tire pressure full payload front 2 6 bar 38 psi rear 2 9 bar 42 p...

Page 304: ...orm in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized KTM workshop will be glad to help 400694 01 Strike each sp...

Page 305: ...om a faulty tube This greatly reduces the risk of a sudden loss in pressure The moments of inertia of these wheels are smaller than in con ventional spoked wheels with a tube This results in better ha...

Page 306: ...ire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be used in...

Page 307: ...fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the l...

Page 308: ...acid and battery gases cause serious chemical burns Keep 12 V batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery g...

Page 309: ...12 V battery is dis charged or missing If the 12 V battery is discharged or defective malfunctions in the vehicle electronics can occur espe cially when starting Never operate the vehicle with a disc...

Page 310: ...CTRICAL SYSTEM 308 F03299 10 Main work Pull the diagnostics connector 1 out of the bracket and hang to the side Remove screw 2 Raise the battery mounting element 3 at the rear and remove in upward dir...

Page 311: ...16 309 F03302 10 Disconnect negative cable 4 from the 12 V battery Remove positive terminal cover 5 Disconnect positive cable 6 from the 12 V battery Pull the 12 V battery upwards and out of the batt...

Page 312: ...ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if batte...

Page 313: ...HTZ12A BS p 370 The battery terminals face opposite the direction of travel Connect positive cable 1 to the 12 V battery Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Mount positive termina...

Page 314: ...right in the holding lugs and push downward at the back Mount and tighten screw 5 Guideline Screw battery sup port bracket M6 5 Nm 3 7 lbf ft Position the diagnostics connector 6 in the holder Finishi...

Page 315: ...d area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into...

Page 316: ...ty valves This reduces the capacity of the 12 V battery If the 12 V battery is depleted from starting the vehicle repeatedly the battery must be charged immedi ately If the 12 V battery is left in a d...

Page 317: ...V battery and the alternator In addition you cannot overcharge the 12 V battery with this device Info Charge the 12 V battery to a maximum of 10 of the capacity specified on the battery housing Switch...

Page 318: ...Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Finishing work Install the battery cover p 227 Mount the seat p 211 Set time and date 16 5 Changing the main fuse Warning Fire hazard Incorrect...

Page 319: ...cle The main fuse is under the seat Preparatory work Remove the seat p 210 F02080 10 Main work Remove protection cap 1 F02081 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse wire...

Page 320: ...16 ELECTRICAL SYSTEM 318 Tip Insert a new spare fuse into the starter relay to have it available when needed F02080 10 Mount protection cap 1 Finishing work Mount the seat p 211 Set time and date...

Page 321: ...are located under the seat These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Remove t...

Page 322: ...1 To change the fuse of the ABS return pump Remove the protection cap and fuse 3 Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 75011088025 p 370 Ti...

Page 323: ...Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The fuse box containing the fuses of individual electrical power consume...

Page 324: ...mp Fuse 4 15 A radiator fan Fuse 5 10 A horn combination instrument brake light Fuse 6 10 A high beam low beam position light tail light license plate lamp Fuse 7 10 A ACC1 Fuse 8 15 A ACC2 HCU option...

Page 325: ...ectrical power consumers Close the fuse box cover Finishing work Mount the seat p 211 16 8 Changing the turn signal bulb Note Damage to reflector Grease on the reflector reduces the light intensity Gr...

Page 326: ...ut 30 and take it out of the socket Push the new bulb gently into the socket and turn it clockwise all the way in Turn signal RY10W socket BAU15s p 370 Check that the turn signal is functioning proper...

Page 327: ...n Position the vehicle upright at distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and passen ger if applicable Check...

Page 328: ...p 325 F02085 10 Main work Remove screws 1 Remove the left mask spoiler F02086 10 Turn adjusting screw 2 to adjust the headlight range Info Turn clockwise to reduce the headlight range turn counterclo...

Page 329: ...dark boundary must lie exactly on lower mark ing B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable F02085 10 Position left mask spo...

Page 330: ...ctor 1 is located under the battery cover 16 12 Front ACC1 and ACC2 F02097 10 Installation location The front power supplies ACC1 1 and ACC2 2 are located behind the headlight Info The front power sup...

Page 331: ...ELECTRICAL SYSTEM 16 329 16 13 ACC1 and ACC2 rear F02087 10 Installation location Power supplies ACC1 1 and ACC2 2 rear are located under the seat...

Page 332: ...o flow into compensating tank 3 When the tem perature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature wil...

Page 333: ...In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allo...

Page 334: ...ct the coolant level in the compensating tank p 332 17 3 Correcting the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant gets very hot and is u...

Page 335: ...s swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the ey...

Page 336: ...88 10 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 391 Mount cover 1 of the compensating tank Guideline Compensating tank...

Page 337: ...lity the motorcycle traction control allows increased slip on the rear wheel The Anti Wheelie mode is deactivated Rally optional Setting with homologated performance and extremely direct response The...

Page 338: ...Cornering MTC F01806 01 The motorcycle traction control MTC lowers the engine torque in case of loss of traction in the rear wheel Depending on the riding mode p 335 different amounts of slip are all...

Page 339: ...01 The slip adjustment is a motorcycle traction control function The slip adjustment allows the motorcycle traction control to be tuned through nine levels to the desired characteristic map Level 1 al...

Page 340: ...ly direct response Offroad Very direct response In the combination instrument the characteristics of the throttle response can be adjusted via the Throttle response submenu The Throttle response can a...

Page 341: ...otorcycle upright on a horizontal surface Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between marking A and mark ing...

Page 342: ...thing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils greas...

Page 343: ...n work Rest the motorcycle on its side stand on a horizontal surface Position an appropriate container under the engine Remove filler plug 1 with the O ring F01974 10 Remove oil drain plugs 2 along wi...

Page 344: ...ing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces F01976 10 Insert new oil filter 5 Info Only insert the oil filter by hand O...

Page 345: ...and oil screens B of the oil drain plugs F01974 10 Mount the oil drain plugs 2 with magnets and new seal rings and tighten Guideline Plug oil screen M20x1 5 20 Nm 14 8 lbf ft Fill up with engine oil...

Page 346: ...Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for leaks...

Page 347: ...oils KTM recommends changing the engine oil where neces sary Mount and tighten filler plug 1 with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in uncons...

Page 348: ...tion F02090 10 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and deter mine the free travel A Free...

Page 349: ...ing the free travel of the clutch lever F02091 10 Move the handlebar to the straight ahead position Loosen lock nut 1 Adjust the free travel A by turning adjusting screw 2 Guideline Free travel A of c...

Page 350: ...jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 i...

Page 351: ...soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the co...

Page 352: ...pivot points Clean the chain p 212 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 395 Treat the painted...

Page 353: ...therefore take precau tions against aggressive road salt After riding on salted roads thoroughly clean the vehicle with cold water and dry it well Warm water enhances the corrosive effects of salt 40...

Page 354: ...k and all other bare or zinc plated parts except the brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduc...

Page 355: ...is way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p...

Page 356: ...unning the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing fo...

Page 357: ...wn The vehicle is in gear Shift the transmission into neutral The vehicle is in gear and the side stand is folded out Shift the transmission into neutral The engine turns but does not start Operating...

Page 358: ...ant Fill bleed the cooling system Buckled or damaged radiator hose Change the radiator hose Thermostat defective Check the thermostat Fuse 4 is blown Change the fuses of individual electri cal power c...

Page 359: ...evel too high Check the engine oil level p 339 Engine oil too thin low viscos ity Change the engine oil and the oil filter clean the oil screens p 340 Headlight and position light are not functioning...

Page 360: ...ROUBLESHOOTING 358 Faults Possible cause Action The combination instrument shows nothing in the display Fuse 1 or 2 blown Change the fuses of individual electri cal power consumers p 321 Set time and...

Page 361: ...intake 37 mm 1 46 in Valve diameter exhaust 30 mm 1 18 in Valve play cold Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Exhaust at 20 C 68 F 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing Slide...

Page 362: ...gear 20 31 Fourth gear 22 28 Fifth gear 24 26 Sixth gear 23 22 Mixture preparation Electronic fuel injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment...

Page 363: ...cooling M5 2 Nm 1 5 lbf ft Oil nozzle in cylinder head M5 2 Nm 1 5 lbf ft Remaining screws engine M5 6 Nm 4 4 lbf ft Screw cam lever axial lock M5 6 Nm 4 4 lbf ft Loctite 243 Screw crankshaft speed s...

Page 364: ...ft Screw alternator cover M6x35 10 Nm 7 4 lbf ft Screw camshaft bearing bridge M6 10 Nm 7 4 lbf ft Screw clutch cable retaining bracket M6 10 Nm 7 4 lbf ft Loctite 243 Screw clutch cover M6 10 Nm 7 4...

Page 365: ...Screw oil pump unit M6 10 Nm 7 4 lbf ft Screw oil water heat exchanger M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift drum locating M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 lbf ft...

Page 366: ...g screws for engine M8 20 Nm 14 8 lbf ft Screw plug locking screw M8 15 Nm 11 1 lbf ft Screw engine case M8x45 25 Nm 18 4 lbf ft Screw support greased Screw engine case M8x55 25 Nm 18 4 lbf ft Screw s...

Page 367: ...bf ft 3rd stage 90 Screw support and thread oiled Spark plug M10 11 Nm 8 1 lbf ft Oil pressure sensor M10x1 10 Nm 7 4 lbf ft Screw plug bearing support M10x1 12 Nm 8 9 lbf ft Loctite 243 Screw plug ca...

Page 368: ...ug cylinder head oil drain M12x1 5 15 Nm 11 1 lbf ft Screw rotor M12x1 5 90 Nm 66 4 lbf ft Thread greased Screw plug water jacket M16x1 5 20 Nm 14 8 lbf ft Loctite 243 Nut engine sprocket M20x1 5 100...

Page 369: ...t Coolant p 391 23 3 3 Fuel Total fuel tank capacity approx 20 l 5 3 US gal Super unleaded ROZ 95 p 393 Fuel reserve approx 3 l 3 qt 23 4 Chassis Frame Lattice frame made of chrome molybdenum steel tu...

Page 370: ...mm 10 63 in Brake system front Double disc brake with radially mounted four piston brake calipers floating brake discs rear Single disc brake with dual piston brake caliper float ing brake disc Brake...

Page 371: ...RE R 1 528 mm 60 16 in Wheelbase 890 ADVENTURE R RALLY 1 535 mm 60 43 in Seat height unloaded 890 ADVENTURE R 880 mm 34 65 in Seat height unloaded 890 ADVENTURE R RALLY 923 mm 36 34 in Ground clearanc...

Page 372: ...Maintenance free Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 75011088025 25 A Fuse 58011109130 30 A Low beam high beam LED Daytime running light position light LED Combination instrument lightin...

Page 373: ...cified represent one of the possible series production tires Additional information is available in the Service section under KTM COM 23 7 Fork 23 7 1 890 ADVENTURE R Fork article number 14 18 8S 54 F...

Page 374: ...oad spacer s 464 mm 18 27 in Spring rate Weight of rider 75 85 kg 165 187 lb 6 7 N mm 38 3 lb in Fork length 912 mm 35 91 in Fork oil per fork leg 630 5 ml 21 3 0 17 fl oz Fork oil SAE 4 48601166S1 p...

Page 375: ...cks Full payload 16 clicks Spring length with preload spacer s 488 mm 19 21 in Spring rate Weight of rider 65 75 kg 143 165 lb 6 2 N mm 35 4 lb in Weight of rider 75 85 kg 165 187 lb 6 4 N mm 36 5 lb...

Page 376: ...absorber article number 0637C454U305000 Shock absorber WPXPLOR 5746 Low speed compression damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 7 clicks High speed compression damp...

Page 377: ...6 in Spring length 210 mm 8 27 in Spring rate Weight of rider 75 85 kg 165 187 lb 95 N mm 542 lb in Gas pressure 16 bar 232 psi Damper oil Shock absorber fluid SAE 2 5 50180751S1 p 393 23 8 2 890 ADVE...

Page 378: ...icks Rebound damping Comfort 15 clicks Standard 15 clicks Sport 15 clicks Full payload 15 clicks Spring preload Comfort 8 mm Standard 8 mm Sport 8 mm Full payload 14 mm Fitted length 390 mm 15 35 in S...

Page 379: ...ating tank cover 1 1 Nm 0 81 lbf ft Nut valve ISO 10V2 12 Nm 8 9 lbf ft Loctite 2701 Remaining screws chassis EJOTPT K45x12 1 Nm 0 7 lbf ft Remaining screws chassis EJOTPT K50x12 1 Nm 0 7 lbf ft Remai...

Page 380: ...octite 243 Screw brake line holder on link fork M5 1 Nm 0 7 lbf ft Screw combination instrument M5 4 Nm 3 lbf ft Screw combination switch left M5 2 Nm 1 5 lbf ft Screw combination switch right M5 5 Nm...

Page 381: ...rt rear M5 5 Nm 3 7 lbf ft Screw license plate holder M5 5 Nm 3 7 lbf ft Loctite 243 Screw lower rear panel M5 3 Nm 2 2 lbf ft Screw mask support M5 3 5 Nm 2 58 lbf ft Screw mask support cover M5 3 5...

Page 382: ...5 9 lbf ft Screw cap fuel tank cover M6 5 Nm 3 7 lbf ft Screw ABS module M6 8 Nm 5 9 lbf ft Screw angle sensor M6 5 Nm 3 7 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf f...

Page 383: ...t Loctite 243 Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw footrest bracket rear M6 9 Nm 6 6 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw front w...

Page 384: ...cer exhaust clamp M6 8 Nm 5 9 lbf ft Copper paste Screw radiator bracket bottom M6 5 Nm 3 7 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw rear wheel speed sensor M6 6 Nm 4 4 lbf...

Page 385: ...assis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw engine fixing arm linkage bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw en...

Page 386: ...hift lever M8 25 Nm 18 4 lbf ft Loctite 2701 Screw spring holder plate on side stand bracket M8 15 Nm 11 1 lbf ft Loctite 2701 Screw steering damper on holder M8 8 Nm 5 9 lbf ft Loctite 243 Screw stee...

Page 387: ...m 33 2 lbf ft Loctite 243 Screw handlebar support M10 45 Nm 33 2 lbf ft Loctite 243 Screw side stand M10 40 Nm 29 5 lbf ft Loctite 243 Screw subframe M10 50 Nm 36 9 lbf ft Loctite 243 Banjo bolt brake...

Page 388: ...Adjusting screw swingarm M20LHx1 5 10 Nm 7 4 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contact area of wheel spindle greased Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf f...

Page 389: ...FCC ID MRXMC34MA4 IC 2546A MC34MA4 Tyre Pressure Monitoring System Sensor BC5A4 FCC ID MRXBC5A4 IC 2546A BC5A4 Declaration regarding modifications Alterations and modifications not expressly approved...

Page 390: ...limit values are designed so as to provide sufficient protection from harmful interference in residential areas Devices of this type generate and use high frequencies and can also emit these Therefore...

Page 391: ...DECLARATIONS OF CONFORMITY 24 389...

Page 392: ...24 DECLARATIONS OF CONFORMITY 390 24 2 Country specific declarations of conformity V01514 01...

Page 393: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 394: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 396 SAE p 3...

Page 395: ...n SAE p 396 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard cl...

Page 396: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 397: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 398: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 399: ...with excessive engine braking effect by lightly opening the throttle valve KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony and audio MTC Motorcycl...

Page 400: ...29 LIST OF ABBREVIATIONS 398 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 401: ...has detected a malfunction in the vehicle electronics Come safely to a halt and contact an authorized KTM workshop ABS warning lamp lights up yellow Status or error messages relating to ABS TC indicat...

Page 402: ...usly with the turn signal The turn signal is switched on The idle indicator lamp lights up green The transmission is in neutral The cruise control system indicator lamp optional lights up green The cr...

Page 403: ...bstances 30 B Battery cover installing 227 removing 226 Brake discs checking 265 Brake fluid of front brake adding 267 of rear brake adding 273 Brake fluid level of front brake checking 266 rear brake...

Page 404: ...124 Favorites display 91 fuel level display 88 Fuel Cons 137 General Info 105 Headset 101 heated grip optional 84 heating optional function 139 Heating Grip function optional 121 140 Heating Seat Pill...

Page 405: ...ponse optional 114 338 time 90 TPMS 108 Trip 1 106 Trip 2 107 Trips Data 104 Units 136 Warning 109 warnings 70 Combination switch 42 overview 43 Coolant level checking in the compensating tank 331 cor...

Page 406: ...stub adjusting 152 Fork 187 compression damping adjusting 187 fork legs bleeding 194 rebound adjusting 190 spring preload adjusting 192 Fork legs dust boots cleaning 241 Fork part number 39 Fork prote...

Page 407: ...05 range adjusting 326 setting checking 325 Horn button 49 I Ice warning 70 Ignition lock 50 Implied warranty 30 Indicator lamps 72 Intended use 13 K Key number 38 L Light switch 43 Load the vehicle 1...

Page 408: ...58 after storage 354 checks and maintenance measures when preparing for use 164 Protective clothing 27 Q Quickshifter 167 R Rear hub damping rubber pieces checking 296 Rear sprocket checking 218 Rear...

Page 409: ...eload adjusting 203 Shock absorber article number 39 Side cover left installing 223 removing 222 Side stand 65 Socket for electrical accessories 52 Spare parts 30 Spoke tension checking 302 Start butt...

Page 410: ...tion checking 298 Tire pressure checking 300 Tire repair spray using 304 Tool set 61 Transporting 179 Troubleshooting 355 358 Tubeless tire system 303 Turn signal bulb changing 323 Turn signal switch...

Page 411: ...3214270en 3214270en 04 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM COM Photo Mitterbauer KISKA KTM...

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