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KTM 890 ADVENTURE 2022, Owner'S Manual

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KTM 890 ADVENTURE 2022 Owner'S Manual Download Page 105

SERVICE WORK ON THE CHASSIS 13

103

F01930-10

–

Mount screws

3

, but do not tighten yet.

Guideline

Screw, engine guard

M6x8

8 Nm (5.9 lbf ft)

F01929-11

–

Mount screws

4

, but do not tighten yet.

Guideline

Screw, fuel tank
cover

M6x12

8 Nm (5.9 lbf ft)

The engine guard is directed evenly toward the front.

–

Tighten all the screws of the engine guard.
Guideline

Screw, engine
guard

M6x8

8 Nm (5.9 lbf ft)

Screw, engine
guard

M6x10

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, fuel tank
cover

M6x12

8 Nm (5.9 lbf ft)

F01928-11

–

Attach tube

5

to the angle piece.

Summary of Contents for 890 ADVENTURE 2022

Page 1: ...OWNER S MANUAL 2022 890 ADVENTURE 890 ADVENTURE L Art no 3214534en...

Page 2: ......

Page 3: ...ials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM...

Page 4: ...the handlebar 19 6 5 1 Start button emergency OFF switch 19 6 6 Ignition and steering lock 20 6 7 Locking the steering 20 6 8 Unlocking the steering 20 6 9 Socket for electrical accessories 21 6 10 O...

Page 5: ...ion function optional 59 7 26 47 Service 59 7 26 48 Extra Functions 60 8 ERGONOMICS 61 8 1 Setting the front rider s seat 61 8 2 Handlebar position 61 8 3 Adjusting the handlebar position 61 8 4 Adjus...

Page 6: ...king the rear brake fluid level 108 14 8 Adding rear brake fluid 109 14 9 Checking the rear brake linings 110 15 WHEELS TIRES 111 15 1 Removing the front wheel 111 15 2 Installing the front wheel 112...

Page 7: ...s 151 23 7 Fork 151 23 8 Shock absorber 152 23 9 Chassis tightening torques 152 24 DECLARATIONS OF CONFORMITY 157 24 1 Declarations of conformity 157 24 2 Country specific declarations of conformity 1...

Page 8: ...ed experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a test...

Page 9: ...nd all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached...

Page 10: ...A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you ar...

Page 11: ...g Precote has already been applied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or...

Page 12: ...again by the new owner The Owner s Manual can be downloaded several times using the QR code or the link on the delivery certificate The Owner s Manual is also available for download from your authori...

Page 13: ...bsite International KTM Website KTM COM 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly...

Page 14: ...mple F03278 10 1 Socket for electrical accessories p 21 2 Clutch lever p 16 3 Seat lock p 26 4 Storage compartment on the left 5 Grab handles p 26 6 Luggage rack plate p 26 7 Passenger foot pegs p 27...

Page 15: ...ment under the passenger seat 2 Storage compartment on the right 3 Light switch p 17 3 Menu buttons p 18 3 Turn signal switch p 19 3 Horn button p 19 4 Fuel tank filler cap 5 Start button emergency OF...

Page 16: ...of the steering head 5 2 Type label F01880 10 The type label 1 is located on the frame on the left The type label for Australia 2 is located on the frame on the right 5 3 Key number V01200 10 The key...

Page 17: ...er 402295 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402339 10 Shock absorber article number 1 is attached the top of the shock absorber...

Page 18: ...ke is engaged using the hand brake lever 6 3 Throttle grip F01884 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination s...

Page 19: ...displayed in the combina tion instrument Briefly press cruise control system tip switch at the top The last saved speed is reached and maintained Every sub sequent brief pressing increases the target...

Page 20: ...systems function on winding roads Do not use the cruise control systems on slippery road surfaces e g rain ice or snow where there is poor visibility or on unpaved surfaces e g sand stones or gravel D...

Page 21: ...de of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this position 6 5 Switches on the right side of the handlebar 6 5 1 Star...

Page 22: ...he ignition circuit is interrupted and the steering locked The ignition key can be removed 6 7 Locking the steering Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle...

Page 23: ...uel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected...

Page 24: ...he event of contact with the skin Remove the ignition key and close the cover 6 12 Fuel cocks F02115 10 A fuel cock 1 is located on each side of the fuel tank Info The fuel cocks are located behind th...

Page 25: ...row and detach in area A Open storage compartment 6 14 Closing the storage compartment under the passenger seat F01893 10 Main work Close the storage compartment Attach lock 1 in area A and press down...

Page 26: ...e cover p 90 F01898 10 Main work Lift the elastic fastener 1 and detach in area A Open storage compartment 6 16 Closing the storage compartment on the left F01899 10 Main work Close the storage compar...

Page 27: ...e cover p 91 F01900 10 Main work Lift the elastic fastener 1 and detach in area A Open storage compartment 6 18 Closing the storage compartment on the right F01901 10 Main work Close the storage compa...

Page 28: ...e rack plate F01903 11 The luggage rack plate 1 is located behind the passenger seat The base plate of a luggage system can be mounted on the lug gage rack plate optional The luggage rack plate may no...

Page 29: ...egs folded down For operation with a pas senger 6 24 Shift lever V01271 11 Shift lever 1 is mounted on the left of the engine V01271 10 The gear positions can be seen in the figure The neutral or idle...

Page 30: ...must be folded up during motorcycle use The side stand is coupled with the safety starting system follow the riding instructions Possible states Side stand folded out The vehicle can be supported on t...

Page 31: ...function check Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp lights up stop taking care not to e...

Page 32: ...llow warnings 1 indicate a malfunction or information which requires prompt intervention or an adjustment to the riding style Red warnings 2 indicate a malfunction or information which requires immedi...

Page 33: ...not to endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph or more has been r...

Page 34: ...The cruise control system indicator lamp optional lights up green The cruise control sys tem function is switched on and cruise control is activated The high beam indicator lamp lights up blue The hi...

Page 35: ...g p 30 bq Bluetooth br GPS bs Time p 37 bt SET Only shown where the menu is closed ck Favorites display p 38 7 8 Rally display optional F03312 10 Info The figure shows the start screen of the combinat...

Page 36: ...for RPM1 and RPM2 can only be adjusted after this In RPM1 the shift warning light flashes and in RPM2 it flashes and the color changes Info In sixth gear the shift warning light is deactivated when th...

Page 37: ...ymbol appears in area 1 of the display The front rider s seat heating can be configured in the Heating Seat Rider submenu optional function Info The heating level for the passenger seat heating can be...

Page 38: ...lights up green 7 18 Coolant temperature indicator F01776 01 The coolant temperature indicator consists of bars The more bars that light up the hotter the coolant Emergency mode operation is automati...

Page 39: ...d is folded out or the emergency off switch is switched off Once the side stand is folded up and the emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel...

Page 40: ...r Quick Selector 1 Any information can be selected 7 24 Quick Selector 2 display F03310 01 When the menu is closed the Quick Selector 2 display is opened by pressing the DOWN button Press the BACK but...

Page 41: ...lphone and headset is suitable for pairing with the combination instrument The standard Bluetooth 2 1 must be supported 7 26 2 Audio F01786 01 Condition Function Bluetooth activated The combination in...

Page 42: ...ed in the KTM MY RIDE Navigation app Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN but...

Page 43: ...ith the combination instrument Press the UP or DOWN button until Pairing is marked Press the SET button to open the submenu The combination instrument starts searching for a suitable cellphone If the...

Page 44: ...a suitable headset If the search was successful the name of the head set is displayed in the Pairing submenu Press the SET button to select the device Press the SET button again to confirm the Confir...

Page 45: ...reject an incoming call Press and hold UP button to increase the audio volume Press and hold DOWN button to reduce the audio volume Info It is not possible to change the audio volume using the combina...

Page 46: ...ed Press the SET button to open the submenu Information on Trip 1 can be viewed in the Trip 1 submenu Info Trip shows the distance since the last reset such as between two refueling stops Trip is runn...

Page 47: ...the SET button to open the menu Warning Danger of accidents The tire pressure monitoring sys tem does not eliminate the necessity to check the tires before going on a ride To avoid false alarms the ti...

Page 48: ...e makes control of the vehicle considerably more difficult The riding modes are each only suitable for certain conditions Always select a riding mode that suits the surface on which you are riding the...

Page 49: ...lity the motorcycle traction control allows high slip on the rear wheel The Anti Wheelie mode is deactivated Rally optional setting with homologated performance and extremely direct response The motor...

Page 50: ...Press the SET button to open the submenu Activate menu item using the UP or DOWN button The characteristic map of the throttle response can be adjusted by pressing the SET button Street balanced respo...

Page 51: ...can be configured 7 26 20 MTC F01806 01 Condition Cruise control system function optional deactivated Press the SET button when the menu is closed Press the UP or DOWN button until Motorcycle is high...

Page 52: ...traction torque control When ABS mode Offroad is active the MSR is not active After the ignition is switched on the motorcycle traction control and engine traction torque control are enabled again Pre...

Page 53: ...at Rider function optional F03319 01 Condition Model with seat heater Heating Seat Rider menu optional function activated Heating Seat Pillion menu optional function activated Press the SET button whe...

Page 54: ...ss the SET button to open the menu Press the UP or DOWN button until Favorites is marked Press the SET button to open the submenu Access menu item with the UP or DOWN button and add the selected infor...

Page 55: ...to open the menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the submenu Activate menu item using the UP or DOWN button Press the SET button to switch the Bluet...

Page 56: ...the SET button to open the menu Press the UP or DOWN button until Shift Light is marked Press the SET button to open the submenu Press the UP or DOWN button until RPM1 is marked Press the SET button t...

Page 57: ...tivate menu item using the UP or DOWN button Press the SET button to switch the shift warning light on or off 7 26 36 Setting the time and date Condition The motorcycle is stationary F03321 01 Press t...

Page 58: ...s the SET button to open the submenu Warning Danger of accidents When visibility is poor the day time running light is not a substitute for the low beam Automatic switching between the daytime running...

Page 59: ...ress the SET button to confirm the desired unit 7 26 40 Temperature F01824 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Sett...

Page 60: ...ton to open the menu Press the UP or DOWN button until Heating is highlighted Press the SET button to open the submenu The heated grip rider seat heating and passenger seat heating can be configured i...

Page 61: ...e SET button when the menu is closed Press the UP or DOWN button until Settings is highlighted Press the SET button to open the menu Press the UP or DOWN button until Heating is highlighted Press the...

Page 62: ...the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the submenu Use the UP or...

Page 63: ...g work Mount the passenger seat p 85 8 2 Handlebar position F01906 10 On the upper triple clamp there are three holes at a distance of A to each other The holes on the handlebar support are placed at...

Page 64: ...screws 3 Guideline Mount the left and right handlebar supports in the same position Screw handle bar support M10 45 Nm 33 2 lbf ft Loctite 243 Position the handlebar Info Make sure the cables and wir...

Page 65: ...urning adjusting screw 1 Info When the adjusting screw is turned clockwise the clutch lever moves closer to the handlebar When the adjusting screw is turned counterclockwise the clutch lever moves awa...

Page 66: ...g 8 7 Adjusting foot brake lever stub F01946 10 Remove screws 1 with the foot brake lever stub Move the foot brake lever stub into desired position A or B Mount and tighten screws 1 Guideline Screw fo...

Page 67: ...the free travel A is present If necessary adjust the basic posi tion of the foot brake lever Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw 5 and tighten nut 4 Guideline Remai...

Page 68: ...usting the basic position of the shift lever H02668 10 Loosen nut 1 holding threaded rod 2 Loosen nut 3 holding threaded rod 2 Info Nut 3 has a left handed thread Turn threaded rod 2 to adjust the shi...

Page 69: ...wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with mode...

Page 70: ...nts Improper mounting of cases or the tank rucksack impairs the handling characteris tic Mount and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of acciden...

Page 71: ...way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as possible to the center of the vehicle and ensure even weight distributi...

Page 72: ...secured Sit on the motorcycle and check the rear mirror setting Check the fuel level 10 2 Starting the vehicle Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in uncon...

Page 73: ...t the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear and release the clutch lever the engine s...

Page 74: ...laces his or her feet on the passenger foot pegs and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents...

Page 75: ...ated in the combination instrument Easy Shift is not active if you pull the clutch lever Only use Easy Shift in the permitted speed range shown Info If unusual noises occur while riding stop immediate...

Page 76: ...he dis play shows a message Info Very important messages are stored in the Warning menu If the ice warning appears in the combination instrument the roads may be icy Adjust your speed to the road cond...

Page 77: ...p will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the...

Page 78: ...d and the brake system does not overheat 10 8 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others Do not leave the vehicle unattended if the eng...

Page 79: ...he handlebar a little to the left and right Remove the ignition key 10 9 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface N...

Page 80: ...ter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fu...

Page 81: ...ck the front brake linings p 107 Check the rear brake linings p 110 Check brake discs p 105 Check the brake lines for damage and leakage Check the front brake fluid level p 106 Check the rear brake fl...

Page 82: ...Recommended work every 48 months every 12 months every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000 km 620 mi Check the frame Check the link fork Check clean the oil nozzle for clutch lubr...

Page 83: ...orrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help F03377 10 Turn adjusting screw 1 clockwis...

Page 84: ...12 TUNING THE CHASSIS 82 Info Turn clockwise to increase the spring preload turn counterclockwise to reduce the spring preload...

Page 85: ...rcycle 13 2 Removing the rear of the motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Secure...

Page 86: ...cycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 312029 10 Secure the motorcycle against falling over R...

Page 87: ...ectly After assembly check whether the seat is correctly locked and cannot be pulled up Finally check that the passenger seat is correctly mounted 13 7 Removing the front rider s seat Preparatory work...

Page 88: ...grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake flui...

Page 89: ...g piece 2 5 cm 0 98 in Measure the distance from the flat part of the link fork directly above the chain not from the edge of the link fork Info Top chain section C must be taut Chain wear is not alwa...

Page 90: ...this measure ment at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel spindle M25x1 5 90 Nm...

Page 91: ...in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out f...

Page 92: ...that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten screws on the chain sliding guard Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Finishing work Remove...

Page 93: ...de cover in area A into rubber bushing 3 and press into rubber bushing B in area 4 Finishing work Mount the front rider s seat p 85 Mount the passenger seat p 85 13 16 Removing the right side cover Pr...

Page 94: ...r the tail part Press the right side cover in the area A into rubber bush ing 3 and press into rubber bushing B in area 4 Finishing work Mount the front rider s seat p 85 Mount the passenger seat p 85...

Page 95: ...e left and right under the fuel tank spoiler Mount screws 3 with the bushings and tighten Guideline Screw seat fixing M6 6 Nm 4 4 lbf ft Finishing work Mount the front rider s seat p 85 Mount the pass...

Page 96: ...rom the rubber bushing in area A Pull off the left fuel tank spoiler sideways and remove it toward the front 13 21 Installing the left fuel tank spoiler F03354 10 Main work Position the left fuel tank...

Page 97: ...igned Tighten all the screws of the left fuel tank spoiler Guideline Screw trim M5 3 Nm 2 2 lbf ft Screw fuel tank spoiler M6 5 Nm 3 7 lbf ft Finishing work Install the battery cover p 93 Install the...

Page 98: ...e rubber bushing in area A Pull off the right fuel tank spoiler sideways and remove it toward the front 13 23 Installing the right fuel tank spoiler F03358 10 Main work Position the right fuel tank sp...

Page 99: ...oiler M6 5 Nm 3 7 lbf ft Finishing work Install the battery cover p 93 Install the right side cover p 92 Mount the front rider s seat p 85 Mount the passenger seat p 85 13 24 Removing the front fender...

Page 100: ...The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can accumu late behind the dust boots If this dirt is not removed the oil seals behind can start to leak...

Page 101: ...ving the windshield F01927 10 Remove screw 1 and windshield 2 13 28 Installing the windshield F01911 10 Position windshield 1 in upper recess A or in lower recess B Mount and tighten screw 2 Guideline...

Page 102: ...ew fuel tank cover M6x12 8 Nm 5 9 lbf ft Mount screws 2 but do not tighten yet Guideline Screw fuel tank cover M6x22 8 Nm 5 9 lbf ft Mount fitting 3 but do not tighten yet Guideline Screw cap fuel tan...

Page 103: ...Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft Mount screws 2 but do not tighten yet Guideline Screw fuel tank cover M6x22 8 Nm 5 9 lbf ft Mount fitting 3 but do not tighten yet Guideline Screw cap fuel...

Page 104: ...from the angle piece F01929 10 Remove screws 2 F01930 10 Remove screws 3 F01931 10 Remove screws 4 and engine guard 5 13 34 Installing the engine guard F01931 11 Position engine guard 1 Mount screws...

Page 105: ...do not tighten yet Guideline Screw fuel tank cover M6x12 8 Nm 5 9 lbf ft The engine guard is directed evenly toward the front Tighten all the screws of the engine guard Guideline Screw engine guard M...

Page 106: ...r when cornering within the limits of physics Warning Danger of accidents Driving aids can reduce the probabil ity of a fall only within physical limits It is not always possible to compensate for ext...

Page 107: ...ies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the ignition The ABS is reactivated when the vehicle is switched on again The ABS...

Page 108: ...ccidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brak...

Page 109: ...Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid up to the marking A Brake fluid DOT 4 DOT 5 1 p 158 Position cover 2 with membrane 3 Mount and tighten screws 1 Guideline Brake fluid r...

Page 110: ...oot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free t...

Page 111: ...e fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes int...

Page 112: ...he braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effec...

Page 113: ...ll the left and right brake caliper carefully back from the brake disc and hang to the side Info Do not operate the hand brake lever if the brake calipers have been removed F01963 10 Loosen screw 5 by...

Page 114: ...tact surfaces A of the spacers Long life grease p 160 F01965 10 Insert narrow spacer 2 on the right in the direction of travel Insert wide spacer 3 on the left in the direction of travel Info Arrow B...

Page 115: ...ten screws 5 on both sides Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Position wheel speed sensor 6 in the hole Mount and tighten screw 7 Guideline Screw front wheel sp...

Page 116: ...tect them against damage Hold the rear wheel and remove the wheel spindle Pull the rear wheel back until the brake caliper bracket is sus pended freely between the brake disc and rim Warning Danger of...

Page 117: ...p 160 Clean the contact areas on the brake caliper bracket and link fork F02060 10 Engage the thrust bearing of brake caliper bracket B and the link fork Jack up the rear wheel into the link fork posi...

Page 118: ...ove the rear wheel p 113 F01967 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check damping rubber pieces 2 of the rear hub for damage...

Page 119: ...the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is n...

Page 120: ...tire service life 400695 01 Remove protection cap Check tire pressure when the tires are cold Tire pressure solo with passenger front 2 4 bar 35 psi rear 2 4 bar 35 psi Tire pressure full payload fron...

Page 121: ...han in con ventional spoked wheels with a tube This results in better han dling and riding comfort The rigid rim design results in a wire spoke wheel that is almost entirely maintenance free KTM recom...

Page 122: ...15 WHEELS TIRES 120 Option With TPMS Note Material damage Tire repair spray damages the tire pressure sensor Note that after using tire repair spray the tire pressure sensor may need to be replaced...

Page 123: ...DRL is integrated in the main head light The daytime running light DRL must only be switched on when visibility conditions are good The daytime running light DRL is activated in the combination instru...

Page 124: ...or without a 12 V battery Preparatory work Remove the passenger seat p 84 Remove the front rider s seat p 85 Remove the battery cover p 92 F03299 10 Main work Pull the diagnostics connector 1 out of t...

Page 125: ...tery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is dis charged or missing If the 12 V battery is...

Page 126: ...safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area imme...

Page 127: ...enance free The acid level does not have to be checked Preparatory work Remove the passenger seat p 84 Remove the front rider s seat p 85 Remove the battery cover p 92 F03300 10 Main work Disconnect n...

Page 128: ...rning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The main fuse protects all electrical power consumers...

Page 129: ...ses Info Two fuses for the ABS are located under the passenger seat These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located...

Page 130: ...n cap Finishing work Mount the front rider s seat p 85 Mount the passenger seat p 85 16 7 Changing the fuses of individual electrical power consumers Warning Fire hazard Incorrect fuses overload the e...

Page 131: ...uses Fuse SPARE 15 A spare fuses Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 75011088010 p 151 Fuse 75011088015 p 151 Tip Put a spare fuse in the...

Page 132: ...6 9 Adjusting the headlight range Preparatory work Check the headlight setting p 129 F01992 10 Main work Remove screws 1 Remove the left mask spoiler F01993 10 Turn adjusting screw 2 to adjust the hea...

Page 133: ...located under the battery cover 16 11 Front ACC1 and ACC2 F01979 10 Installation location The front power supplies ACC1 1 and ACC2 2 are located behind the headlight Info The front power supplies ACC...

Page 134: ...orcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating te...

Page 135: ...perating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the a...

Page 136: ...71 11 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 158 Mount cover 1 of the compensating tank Guideline Compensating tank...

Page 137: ...iding modes are each only suitable for certain condi tions Always select a riding mode that suits the surface on which you are riding the weather and the riding situa tion Various vehicle tunings can...

Page 138: ...aximum slip on the rear wheel and level 9 the minimum The slip adjustment can be set while riding with a closed menu using the UP or DOWN button Info The slip adjustment is only available in riding mo...

Page 139: ...ne oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the even...

Page 140: ...sealing surfaces F01976 10 Insert new oil filter 5 Info Only insert the oil filter by hand Oil the new O ring of the oil filter cover Position oil filter cover 4 Mount and tighten screws 3 Guideline S...

Page 141: ...ine oil will result in premature wear of the engine H01066 10 Main work Remove filler plug 1 with the O ring Fill engine oil to the middle of the level viewer Engine oil SAE 10W 50 p 158 Info In order...

Page 142: ...ever until resistance is perceptible and deter mine the free travel A Free travel A of clutch lever 5 mm 0 2 in If the free travel of the clutch lever does not meet specifi cations Set the free travel...

Page 143: ...id direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a no...

Page 144: ...20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take precau tions against aggressive road salt A...

Page 145: ...e p 118 Remove the 12 V battery p 121 Guideline Storage temperature of the 12 V battery without direct sunlight 0 35 C 32 95 F Charge the 12 V battery p 124 Store the vehicle in a dry location that is...

Page 146: ...Air filter is very dirty Remove the air filter Install the air filter Fuel filter is very dirty Check the fuel pressure Malfunction in the electronic fuel injection Read out the fault memory using the...

Page 147: ...ht and position light are not functioning Fuse 6 is blown Change the fuses of individual electri cal power consumers p 128 Turn signal brake light and horn are not functional Fuse 5 is blown Change th...

Page 148: ...ed light alloy Piston rings 1 compression ring 1 lower compression ring 1 oil ring with spring expander Engine lubrication Semi dry sump lubrication system with two trochoid pumps Primary transmission...

Page 149: ...bf ft Loctite 243 Screw shift shaft sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw thermostat case M5 6 Nm 4 4 lbf ft Loctite 243 Securing screw balancer shaft M5 5 Nm 3 7 lbf ft Loctite 243 Swing angle...

Page 150: ...Nm 5 9 lbf ft Loctite 243 Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Loctite 243 Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Nut exhaust flange M8 15...

Page 151: ...ve tightening sequence 1st stage 5 Nm 3 7 lbf ft 2nd stage 15 Nm 11 1 lbf ft 3rd stage 90 4th stage 90 Screw support greased thread oiled Screw plug cylinder head oil drain M12x1 5 15 Nm 11 1 lbf ft S...

Page 152: ...ont Double disc brake with radially mounted four piston brake calipers floating brake discs rear Single disc brake with dual piston brake caliper float ing brake disc Brake discs diameter front 320 mm...

Page 153: ...LED Daytime running light position light LED Combination instrument lighting and indicator lamps LED Turn signal LED Brake tail light LED License plate lamp LED 23 6 Tires Front tire Rear tire 90 90...

Page 154: ...Nm 0 81 lbf ft Nut valve ISO 10V2 12 Nm 8 9 lbf ft Loctite 2701 Remaining screws chassis EJOTPT K45x12 1 Nm 0 7 lbf ft Remaining screws chassis EJOTPT K50x12 1 Nm 0 7 lbf ft Remaining screws chassis E...

Page 155: ...3 7 lbf ft Screw license plate holder M5 5 Nm 3 7 lbf ft Loctite 243 Screw lower rear panel M5 3 Nm 2 2 lbf ft Screw mask support M5 3 5 Nm 2 58 lbf ft Screw mask support cover M5 3 5 Nm 2 58 lbf ft...

Page 156: ...brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw front wheel speed sensor M6 6 Nm 4 4 lbf ft Screw fuel pump M6 6 Nm 4 4 lbf ft Screw fuel tank clamp M6 3 Nm 2 2 lbf ft Screw fuel tank cover M6x12 8...

Page 157: ...ame M8 25 Nm 18 4 lbf ft Loctite 243 Screw foot brake lever return spring bolt M8 12 Nm 8 9 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Scre...

Page 158: ...43 Screw side stand M10 40 Nm 29 5 lbf ft Loctite 243 Screw subframe M10 50 Nm 36 9 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Nut turn signal M10x1 25 4 Nm 3 lbf ft Screw front...

Page 159: ...cation website http www ktm com 252m1100 KTM AG hereby declares that the Immo641 wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at th...

Page 160: ...Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must...

Page 161: ...n SAE p 161 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard cl...

Page 162: ...Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleane...

Page 163: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 164: ...with excessive engine braking effect by lightly opening the throttle valve KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony and audio MTC Motorcycl...

Page 165: ...LIST OF ABBREVIATIONS 29 163 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 166: ...135 is not enabled or is currently intervening The TC indicator lamp also lights up if a malfunction is detected Contact an authorized KTM workshop The TC indicator lamp flashes if MTC or MSR optiona...

Page 167: ...play 35 activation and test 29 ambient air temperature indicator 37 Audio 39 Bluetooth 53 coolant temperature indicator 36 cruise control indicator optional 36 day night mode 29 display 32 Display The...

Page 168: ...anging 137 Engine oil level checking 137 Engine sprocket checking 88 Engine traction torque control 75 Environment 9 F Figures 11 Foot brake lever 27 basic position adjusting 64 free travel checking 1...

Page 169: ...checks and maintenance measures when preparing for use 70 Protective clothing 9 Q Quickshifter 71 R Rear hub damping rubber pieces checking 116 Rear sprocket checking 88 Rear wheel installing 114 remo...

Page 170: ...hassis tightening torques 152 electrical system 151 engine 146 156 engine tightening torques 147 fork 151 shock absorber 152 tires 151 Throttle grip 16 Time adjusting 55 Tire condition checking 117 Ti...

Page 171: ...3214534en 3214534en 09 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM COM Photo Mitterbauer KISKA KTM...

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