KTM 85 SX 2004, Repair Manual, Page: 62 / 89

6-7
– Position the linkage
1
with the counternut facing up, insert the
adjusting shaft 2 with the lever facing down and press the ball
socket on the ball of the lever (see illustration).
– Mount the locking screw
3
and the gasket.
– Slide the sealing element into area
A
.
– Finally, check the lever for smooth operation by hand.
Mounting piston and cylinder
– Before assembly, oil all parts thoroughly at the sliding points.
– Insert needle bearing in conrod eye, mount piston (arrow on piston
head shows direction for exhaust duct).
– Mount piston pin and wire circlips with open side showing
downwards (see sketch).
– Mount cylinder base gaskets.
– Place the piston on a self-made wooden stand and adjust the piston
ring.
– Place on preassembled cylinder, remove wooden stand and tighten
cylinder down crosswise, using two nuts.
1
2
A
3