KTM 85 SX 2004, Repair Manual, Page: 33 / 89

Repair manual KTM 85 SX
Art No 3.206.008-E
4-4
Dismounting the clutch
– Loosen collar bolts
1
in diagonally opposite sequence to prevent
wedging of discs as springs expand.
– Remove collar bolts, springs and spring retainers.
– Take pressure cap and disc package out of outer clutch hub.
– Remove the pressure piece
2
and the axial needle bearing from the
main shaft.
NOTE: The washer
3
on the axial needle bearing may adhere to the
pressure cap.
– Release the lock washer of the inner clutch hub.
– Connect clutch holder 470.29.003.000
4
to inner clutch hub and
loosen hexagon nut (see illustration).
– Remove clutch holder.
– Remove the driver and the outer clutch hub including the bushing
5
and the stop disk
6
from the main shaft.
Dismounting of the primary drive
– Hold the primary pinion with the gear segment 470.29.003.000
7
(see illustration).
– Loosen the HH bolt and remove the primary gear.
NOTE: The primary gear and the outer clutch hub belong together.
Always replace both together!
2
5
1
3
4
7
6