KTM 690Supermoto R Owner'S Manual Download

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MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking brake discs

Warning

Danger of accidents

ಘ

Reduced braking due to worn brake discs.

ದ

Worn brake discs should be replaced immediately in an authorized KTM workshop.

100135-10

ದ

Check the thickness of the front and rear brake discs at several places on the disc to
see if it conforms to measurement

Info

Wear reduces the thickness of the brake disc around the area used by the brake
linings.

Wear limit of brake discs

front

3.6

mm (0.142

in)

Rear

4.5

mm (0.177

in)

If the brake disc thickness is less than the specified value:

ದ

Change the brake disc.

Summary of Contents for 690Supermoto R

Page 1: ...OWNER S MANUAL 2008 690bSUPERMOTObRbUSA ART NO 3211304en...

Page 2: ......

Page 3: ...it is never possible to exclude small deviations arising from further development in design and construction All specifications are not binding KTM Sportmotorcycle AG in particular reserves the right...

Page 4: ...with the express written permission of the copyright owner ISO 9001 12 100 6061 Within the meaning of the international quality management standard ISO 9001 KTM uses quality assurance processes that...

Page 5: ...ontrol lamps 31 Combination instrument Display 32 Combination instrument speed display 33 Setting kilometers or miles 33 Combination instrument time 34 Setting the clock 34 Combination instrument bODO...

Page 6: ...procket engine sprocket for wear 74 Checking chain wear 75 Checking brake discs 76 Adjusting basic position of handbrake lever 77 Checking front brake fluid level 77 Adding brake fluid for front brake...

Page 7: ...ne oilbx 120 Removing the oil filterbx 122 Mounting oil filterbx 123 Cleaning oil screensbx 123 Filling up with engine oilbx 125 Topping up engine oil 126 TROUBLESHOOTING 128 FLASHING CODE 131 CLEANIN...

Page 8: ...echnical understanding In the interest of your own safety have these jobs done in an authorized KTM workshop There your motorcycle will be serviced optimally by specially trained experts using the spe...

Page 9: ...o above average wear of components such as the transmission train or the brakes For this reason it may be necessary to service or replace worn parts before the limit specified in the greasing and serv...

Page 10: ...xhaust system get very hot when the engine is running Do not place the vehicle where there are flammable or explosive substances Switch off the engine and remove the ignition key Use straps or other s...

Page 11: ...IMPORTANT NOTES 9...

Page 12: ...IMPORTANT NOTES 10 Overview of warning labels 500230 10...

Page 13: ...Type label USA 3 Information emission control 4 Information noise emission 5 Information suspension setting 6 Information chain tension 7 Information fuel evaporation system 8 Information putting int...

Page 14: ...IMPORTANT NOTES 12 700205 01 Type label USA 500231 01 Information emission control...

Page 15: ...IMPORTANT NOTES 13 500232 01 Information noise emission 700208 01 Information suspension setting...

Page 16: ...IMPORTANT NOTES 14 700207 01 Information chain tension 700209 01 Information fuel evaporation system 700210 01 Information putting into operation...

Page 17: ...hat will probably lead to severe and permanent injury or death Caution Danger that could possibly lead to slight injuries Note Danger of serious damage to machine or material Warning Risk of environme...

Page 18: ...g Washington DC 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline Noise emission warranty KTM Sportmotorcycle AG warrants that this exhaust system at the time of...

Page 19: ...ther than those specified by the manu facturer Warning operating noise This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use Otherwis...

Page 20: ...VIEW OF VEHICLE 18 9 2 9 View of vehicle front left side 500233 10...

Page 21: ...VIEW OF VEHICLE 19 1 Combination instrument 2 Rear mirror 3 Clutch lever 4 Seat 5 Handrail 6 Front brake caliper 7 Left fuel tap 8 Shift lever 9 Engine number 10 Side stand...

Page 22: ...VIEW OF VEHICLE 20 View of vehicle rear right side 500234 10...

Page 23: ...ht flasher switch indicator switch horn 3 Filler cap 4 Emergency OFF switch electric starter button 5 Hand brake lever 6 Chassis number type label 7 Rear brake caliper 8 Passenger footrests 9 Foot bra...

Page 24: ...is number type label 500006 01 The chassis numberb is stamped on the steering head on the right The USA type labelb is on the right of the frame behind the steering head 500235 10 The Canada type labe...

Page 25: ...10 The key numberb can be found on thebKEYCODECARD Info You need the key number to order a spare key Keep thebKEYCODECARD in a safe place Engine number 500001 01 The engine numberb is stamped on the l...

Page 26: ...number 700126 01 The fork part numberb is stamped on the inner side of the fork stub Shock absorber part number 700128 01 The shock absorber part numberb is stamped on the top of the shock absorber a...

Page 27: ...is fitted on the left side of the handlebar The clutch is hydraulically operated and self adjusting Hand brake lever 500018 01 The hand brake leverb is located on the right side of the handlebar and...

Page 28: ...tail light are switched on High beam on bLight switch is turned upwards In this position the high beam and the tail light are switched on Headlight flasher switch 500020 11 The headlight flasher switc...

Page 29: ...ally to the central position after use Flasher light right on bFlasher switch pressed to the right The flasher switch returns automatically to the central position after use To switch off the flasher...

Page 30: ...ignition circuit is closed and the engine can be started Steering locked bIn this position the ignition circuit is interrupted and the steering locked The ignition key can be removed Emergency OFF sw...

Page 31: ...tes Electric starter buttonb in basic position Electric starter buttonb pressed bIn this position the electric starter is actuated Combination instrument 700116 01 The combination instrument is attach...

Page 32: ...total distance covered ODO tripmasterb1b TRIPb1 and tripmas terb2b TRIPb2 Press thebSETbbuttonb to reset tripmasterb1b TRIPb1 and tripmasterb2b TRIPb2 tob0 0 Buttonb has no function Combination instr...

Page 33: ...tor lamp lights up green bTransmission is in neutral High beam indicator lamp lights up blue bHigh beam is switched on Temperature warning lamp lights up red bCoolant has reached a critical value Fuel...

Page 34: ...egments light up for a second as a function test 700119 01 LEnGTth Following the display function test the wheel circumferencebLEnGth is shown for one sec ond Info 1870 mm corresponds to the circumfer...

Page 35: ...01 The speedb is displayed in kilometers per hourbkm h or miles per hourbMph Setting kilometers or miles Info If you change the unit the ODO value is retained and converted accordingly Making the sett...

Page 36: ...Keep the MODEbbutton pressed until the display mode changes frombKm h to Mph or from Mph to Km h Specification Activation duration of MODEbbutton 10bs Combination instrument time 700115 01 The time is...

Page 37: ...thebMODEbbutton and thebSETbbutton pressed simultaneously The time is set Combination instrument bODO display 700120 01 InbODO mode the total distance covered is shown in kilometers or miles Info Thi...

Page 38: ...setting resettingbTRIPb2 display Info The tripmasterbTRIPb2 operates constantly and counts up tob999 9 You can use the tripmaster to measure trips or the distance between refuelling stops After reach...

Page 39: ...warning light begins to light up Combination instrument coolant temperature indicator 700124 01 The temperature indicator in the display consists of 12 bars The more bars that light up the hotter the...

Page 40: ...and insert the ignition key Turn the ignition key 90 counterclockwise and remove the filler cap Info The filler cap has a tank air vent system Closing filler cap 500023 01 Put the filler cap back on a...

Page 41: ...ssible The level cannot be compensated and no fuel can flow out of the fuel tank Fuel tap open bThe knurled screws are turned counterclockwise as far as possible The level can be compensated and the f...

Page 42: ...0 Seat lock 100108 10 The seat lockb is located to the right of the seat You can lock it with the ignition key OWNER S MANUAL 500031 10 You can find the owner s manualb in its protective case on the u...

Page 43: ...in the storage compartment under the seat Passenger footrests 500036 10 The passenger footrestsb can be folded in and out Possible states Passenger footrests folded up bFor operation without a passeng...

Page 44: ...ENTS 42 Shift lever 100110 10 The shift leverb is mounted on the left side of the engine 100111 10 The gear positions can be seen in the photograph The neutral or idle position is between the first an...

Page 45: ...de stand 500034 10 The side standb is coupled with the safety electric starter system see the riding instruc tions Possible states Side stand folded out bThe vehicle can be supported on the side stand...

Page 46: ...ront and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accidents Uncontrollable handling behavior caused by non approv...

Page 47: ...ic position of the footbrake lever Get used to handling the vehicle on a car park before making a longer trip Try also to ride as slowly as possible and in a standing posi tion to get a better feeling...

Page 48: ...Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with baggage 130bkm h...

Page 49: ...t it cannot be burned or singed by the hot exhaust system If you carry any baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribu tion b...

Page 50: ...all 1 000bkm 621 4bmi Check the chain tension P 71 Clean the chain P 70 Check the tire condition P 90 Checking the tire air pressure P 91 Check the front brake brake fluid level P 77 Check the rear b...

Page 51: ...run the engine in a closed space Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never...

Page 52: ...until the combination instrument func tion test is finished Do not open the throttle when starting If you open the throttle when starting the engine management injects no fuel and the engine cannot s...

Page 53: ...arning Danger of accidents Malfunctions caused by incorrect ignition key position Do not change the ignition key position during a journey Warning Danger of accidents Distraction from traffic activity...

Page 54: ...s been run in Warning Danger of accidents Unstable riding behavior Do not exceed the maximum permitted weight and axle loads The overall weight consists of motorcycle operational and with a full tank...

Page 55: ...ear release the clutch and open the throttle Info For the positions of the 6 forward gears see the illustration The neutral or idle position is between the first and second gears First gear is used fo...

Page 56: ...cted by a fault Braking Warning Danger of accidents If you brake too hard the wheels can lock Adapt your braking to the traffic situation and the road conditions Warning Danger of accidents Reduced br...

Page 57: ...ropriate to your road speed On long downhill stretches use the braking effect of the engine Change down one or two gears but do not overstress the engine In this way you have to brake far less and the...

Page 58: ...to neutral Switch off the ignition by turning the ignition key to the positionb Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition l...

Page 59: ...nous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse immediately with water and contact a doctor Wash affected ski...

Page 60: ...uel tank content 13 5bl 3 57bUSbgal Super unleaded ROZ 95 RON 95 PON 91 P 154 Close the filler cap P 38 100121 10 Press thebSETb function button for 2 seconds The fuel level warning lampb switches off...

Page 61: ...e correct fit ting and leaks bx Clean check and grease the O ring of the fuel hose connection bx Check the cable harness of the throttle valve body for damage and cor rect positioning bx Attachments C...

Page 62: ...uid bx Check brake lines for damage and leakage Check the free play of the foot brake lever P 81 Check braking Check screws and guide bolts of brake system for tightness bx Chassis Check shock absorbe...

Page 63: ...K100A every 10 000 km 6 214 mi J1A annually J2A every 2 years Important maintenance work to be carried out by an authorized KTM workshop as additional order K100A J1A J2A Carry out a complete fork se...

Page 64: ...01 Move the handlebar to the straight ahead position Align the work stand to the front with the adapters to the fork legs Work stand front 61029055300 Info Always jack up the rear of the motorcycle fi...

Page 65: ...d screw it into the link forks Work stand adapter 61029055110 Work stand rear 61029055100 Stand the motorcycle upright align the work stand to the rear and jack up the motorcy cle Take the rear from t...

Page 66: ...ld be understood as a guideline and should always be the basis of your own personal chassis adaptation Do not change the adjustments at random or by more than 40 since otherwise the riding characteris...

Page 67: ...clicks full payload 10bclicks Info Turn clockwise to increase damping turn counterclockwise to reduce suspension damping Adjusting rebound damping of fork Info The hydraulic rebound damping determines...

Page 68: ...gh speed range separately Dual Compression Control The term low and high speed refers to the movement of the shock absorber during compression and not the riding speed of the motorcycle The low and hi...

Page 69: ...15bclicks Sport 10bclicks full payload 10bclicks Info Turn clockwise to increase damping turn counterclockwise to reduce suspension damping Adjusting high speed compression damping of the shock absorb...

Page 70: ...on Compression damping high speed Comfort 2bturns Standard 1 5bturns Sport 1bturn full payload 1bturn Info Turn clockwise to increase damping turn counterclockwise to reduce suspension damping Adjusti...

Page 71: ...nd damping Comfort 20bclicks Standard 15bclicks Sport 10bclicks full payload 10bclicks Info Turn clockwise to increase damping turn counterclockwise to reduce suspension damping Bleeding fork legs Lea...

Page 72: ...ed braking due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Environmental hazard Problem materials ca...

Page 73: ...f the secondary power train chain engine sprocket rear sprocket bearings in transmission and rear wheel are under additional load Apart from premature wear in extreme cases the chain can rupture or th...

Page 74: ...ns Adjust the chain tension P 72 Adjusting chain tension Warning Danger of accidents Danger caused by incorrect chain tension If the chain tension is too high the components of the secondary power tra...

Page 75: ...position relative to the reference marksb The rear wheel is then correctly aligned Info The upper chain section must be taut Chain wear is not always even so you should repeat this measurement at dif...

Page 76: ...sprocket engine sprocket are worn Replace rear sprocket engine sprocket Info The engine sprocket rear sprocket and chain should always be replaced together For safety reasons the chain has no chain jo...

Page 77: ...ven so you should repeat this measurement at differ ent chain positions Maximum distanceb at the longest chain section 272bmm 10 71bin If the distanceb is greater than the specified measurement Have t...

Page 78: ...zed KTM workshop 100135 10 Check the thickness of the front and rear brake discs at several places on the disc to see if it conforms to measurementb Info Wear reduces the thickness of the brake disc a...

Page 79: ...s while riding Checking front brake fluid level Warning Danger of accidents Brake system failure MINIf the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or wo...

Page 80: ...mark this indicates a leakage in the brake system or worn out brake linings Have the brake system checked in an authorized KTM workshop and do not ride any further Warning Skin irritations Brake fluid...

Page 81: ...paint Use only clean brake fluid from a sealed container Move the brake fluid reservoir mounted on the handlebar to a horizontal position 100181 10 Loosen the screws Remove coverb with membraneb Add b...

Page 82: ...ery and the warranty is no longer valid Checking the front brake linings Warning Danger of accidents Reduced braking due to worn brake linings Worn brake linings should be replaced immediately in an a...

Page 83: ...racket and check free playb Specification Free play at foot brake lever 3 5bmm 0 12 0 2bin If the free travel does not meet specifications Have the free travel corrected in an authorized KTM workshop...

Page 84: ...his indicates a leakage in the brake system or worn out brake linings Have the brake system checked in an authorized KTM workshop and do not ride any further Warning Skin irritations Brake fluid can c...

Page 85: ...tween brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container 100176 10 Stand the vehicle upright Remove screw coverb with membraneb Top up the brake...

Page 86: ...icknessb b1bmm b0 04bin If the minimum thickness is less than specified Worn brake linings should be replaced immediately in an authorized KTM work shop Removing front wheelbx Jack up the rear of the...

Page 87: ...of the fork Fitting front wheelbx 100142 10 Warning Danger of accidents Reduced braking due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with b...

Page 88: ...Take the front from the work stand P 62 Pull the front wheel brake and push down hard on the fork several times to align the fork legs Fully tighten screwb Specification Screw fork stub M8 15bNm 11 1...

Page 89: ...e the rear wheel out of the swing arm Info Do not operate the foot brake when the rear wheel is removed Fitting rear wheelbx Warning Danger of accidents Reduced braking due to oil or grease on the bra...

Page 90: ...r on the brake disc 100147 10 Push the brake caliper support and the swingarmb into the fixing location Lay the chain on the rear sprocket and fit the wheel spindle Info Fit the chain left and right a...

Page 91: ...ubber dampersb of the rear hub for damage and wear If the rubber dampers of the rear hub are damaged or worn Change all rubber dampers in the rear hub 100149 10 Lay the read wheel on a workbench with...

Page 92: ...s Uncontrollable handling behavior caused by non approved tires wheels Use only tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents Reduced road grip with new t...

Page 93: ...Checking tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and maximum tire service life 500240...

Page 94: ...e Mounting the seat 400155 01 Suspend the seat on the screwb press the rear downwards and at the same time push it forwards The two projectionsb must be inserted into the frame Push the locking pinb i...

Page 95: ...eed to be disconnected 100174 10 Lay a clothb over the subframe and straighten the steering Carefully raise the fuel tank and move it backwards Place the fuel tank on the vehicle so that the left spoi...

Page 96: ...ompensating tank and the spoiler 100175 10 Carefully move the fuel tank forwards and lower it Mount and tighten the screwb with the rubber bushing and bearing sleeve Check fuel tank for tight fitting...

Page 97: ...with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a doctor Remove the seat P 92 Reinstall the fuel tank P 93 100169 10 Disconnect the ne...

Page 98: ...and battery gases cause serious cauterization Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep the batt...

Page 99: ...s service life If the charge current the charge voltage and the charge time are exceeded electrolyte escapes through the breathing holes The battery capacity is then reduced If the battery is discharg...

Page 100: ...lidb Charge the battery according to the instructionsb on the battery casing Switch off the charger after charging Disconnect the battery Specification The charge current charge voltage and charge tim...

Page 101: ...emove the seat P 92 Reinstall the fuel tank P 93 100152 10 Remove the protection coverb Remove a defective main fuseb with a needle nose plier Check parts for damage and wear Replace damaged or worn p...

Page 102: ...uses of individual power consumers Info The fuse box containing the fuses of individual power consumers is located under the seat Switch off all power consuming components and switch off the engine Re...

Page 103: ...10A radiator fan Fuseb6 10A horn brake light flasher light alarm system optional Fuseb7 15A high beam low beam parking light tail light license plate lamp Fuseb8 10A for supplementary equipment access...

Page 104: ...uses Use spare fuses with the correct rating only Fuseb 75011088010 P 145 Fuseb 75011088015 P 145 Info If the new fuse burns out contact an authorized KTM workshop Tip Replace the spare fuse in the fu...

Page 105: ...tb out of the headlight housing Pull the plug in connectorb off the headlight Place the headlight mask to one side Refitting the headlight mask with the headlight 100156 11 Connect the plug in connect...

Page 106: ...function Changing headlight bulb Note Damage to reflector Keep the glass of the bulb free of grease After fitting the bulb in the holder clean the glass with a clean cloth Any grease on the glass will...

Page 107: ...adlight bulb so that the bayonet lugsb latch into the slotsb Position the bulb holder and turn it clockwise as far as it will go Replace the rubber cap Refit the headlight mask with the headlight P 10...

Page 108: ...ulb free of grease After fitting the bulb in the holder clean the glass with a clean cloth Any grease on the glass will evaporate by the heat and be deposited on the reflector 100160 10 Remove the scr...

Page 109: ...0 On a light colored wall with a horizontal area in front of it make a mark as high as the center of the low beam headlight Make another mark at a distance ofb under the first mark Specification Dista...

Page 110: ...ceb 5bcm 2bin Stand the motorcycle at a distance ofb in front of the wall and switch on the low beam Specification Distanceb 5bm 16bft 100158 10 Use a screwdriver see illustration to adjust the headli...

Page 111: ...rmissible without danger of function prob lems 125b C 257b F 100167 10 The coolant is cooled by the air stream and a radiator fanb which is controlled by a ther moswitch The lower the speed the less t...

Page 112: ...reach of children Remove the seat P 92 Reinstall the fuel tank P 93 100164 10 Condition Engine is cold Stand the motorcycle upright on a horizontal surface Remove the cap of the compensating tankb Che...

Page 113: ...level in the radiator The radiator must be completely full If the level of the cooling liquid does not meet specifications Correct the coolant level and find out the cause of the loss Alternative 1 C...

Page 114: ...kin eyes and clothing If fuel gets into your eyes rinse immediately with water and con tact a doctor Wash affected skin areas immediately with soap and water If coolant is swallowed contact a doctor i...

Page 115: ...to use P 155 If you have to add more coolant than the specified value b0 50bl b0 53bqt Fill bleed the cooling system bx P 114 Refit the radiator cap Position the fuel tank P 94 Mount the seat P 92 Dr...

Page 116: ...e upright Place a suitable container under the engine Remove screwb Remove the radiator cap Completely drain the coolant Fit screwb with a new seal and tighten it Specification Plug drain hole of wate...

Page 117: ...tive 2 Coolant mixed ready to use P 155 Fill the radiator completely with coolant Refit the radiator cap Place the vehicle on the side stand Point the fuel tank forwards Danger Danger of poisoning Exh...

Page 118: ...osition the fuel tank P 94 Mount the seat P 92 Adjusting basic position of clutch lever Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn...

Page 119: ...e fluid level does not meet specifications Remove screw with membrane Correct the fluid level of the hydraulic clutch Hydraulic fluid 15 P 155 Check parts for damage and wear Replace damaged or worn p...

Page 120: ...art the engine and let it run idle Move the handlebar to and fro over the entire steer ing range The idle speed must not change If the idle speed changes Adjust the play in the gas Bowden cable bx P 1...

Page 121: ...ll go If the handlebar instruments touch the fuel tank Correct the handlebar angle Info The distance between the handlebar support and the handlebar clamp must be the same at the front and rear Fully...

Page 122: ...lter cleaning oil screensbx Drain the engine oil bx P 120 Remove the oil filter bx P 122 Clean oil screens bx P 123 Mount the oil filter bx P 123 Fill up with engine oil bx P 125 Draining engine oilbx...

Page 123: ...itable container under the engine Remove the oil drain plugb with the magnet and seal ring Completely drain the engine oil 700108 01 Thoroughly clean the oil drain plug with a magnet Check parts for d...

Page 124: ...hold the affected area under cold water immediately Warning Environmental hazard Problem materials cause environmental damage Dispose of oil grease filters fuel cleaning substances brake fluid batteri...

Page 125: ...bx 700105 01 Check parts for damage and wear Replace damaged or worn parts Insert oil filterb andb Oil the O rings of the oil filter cover Refit the oil filter coverb andb Mount and tighten screws Spe...

Page 126: ...substances brake fluid batteries etc according to regulations Place a suitable container under the engine 700109 01 Remove the plugb with the oil screenb and O rings 700110 01 Remove the plugb with t...

Page 127: ...it Specification Plug oil screen M20x1 5 15bNm 11 1blbfbft 700112 01 Position oil screenb with O rings Refit plugb with O ring and tighten it Specification Plug oil screen M20x1 5 15bNm 11 1blbfbft F...

Page 128: ...sciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in a closed space Start the engine and check that it is oil tight Ch...

Page 129: ...t gases are poisonous and can result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in a closed space Start...

Page 130: ...vehicle is in gear Shift gear to neutral The vehicle is in gear and the side stand is folded out Shift gear to neutral Defect in safety start system Have the safety start system checked Engine turns...

Page 131: ...ator hose Have the radiator hose changed Thermostat defective Have thermostat checked Fuseb5 blown Change the fuses of individual power consumers P 100 Defect in radiator fan system Have the radiator...

Page 132: ...idual power consumers P 100 Time is not correctly displayed Fuseb2 blown Change the fuses of individual power consumers P 100 Set the clock P 34 Battery discharged Ignition not switched off when vehic...

Page 133: ...13 FIbwarning lamp MIL flashes 1x long 3x short Input signal from intake air temperature sensor too low high Check the intake air temper ature sensor bx 14 FIbwarning lamp MIL flashes 1x long 4x shor...

Page 134: ...a probe heating bx 53 FIbwarning lamp MIL flashes 5x long 3x short Disconnection short circuit in the valve fuel evaporation con trol circuit Check the valve fuel evapo ration bx 54 FIbwarning lamp MI...

Page 135: ...sible Check the throttle valve position bx 91 FIbwarning lamp MIL flashes 9x long 1x short Malfunction in CAN bus com munication Check CAN bus communica tion bx 92 FIbwarning lamp MIL flashes 9x long...

Page 136: ...tions Info If you clean the motorcycle regularly its value and appearance are maintained over a long period Avoid direct sunshine on the motorcycle during cleaning Before you clean the motocycle seal...

Page 137: ...covers on the handlebar instruments to allow water to evaporate After the motorcycle has cooled off oil or grease all moving parts and bearings Clean the chain P 70 Treat bare metal parts except for b...

Page 138: ...ted roads clean it with cold water Warm water would reinforce the effect of the salt Clean the motorcycle P 134 Treat the engine the swingarm and all other bare or galvanized parts except brake discs...

Page 139: ...s possible so that you can fill up with fresh fuel when you put the motorcycle back into operation Clean the motorcycle P 134 Change engine oil and oil filter clean oil screens bx P 120 Check the anti...

Page 140: ...nce the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and exhaust system to rust Putting into operation after storage Take the front from the wo...

Page 141: ...cold 0 07 0 13bmm 0 0028 0 0051bin Crankshaft bearing 2 roller bearings Conrod bearing Needle bearing Piston pin bearing Bronze bush Pistons Forged light alloy Piston rings 1 L ring 1 tapered compres...

Page 142: ...ent Generator 12bV 224bW Spark plug NGK LKAR 8AI 9 spark plug electrode gap 0 9bmm 0 035bin Cooling Water cooling permanent circulation of coolant by water pump Starting aid Electric starter automatic...

Page 143: ...oil filter cover M5 6bNm 4 4blbfbft Screw oil pump cover M5 6bNm 4 4blbfbft Loctite 243 Oil jet piston cooling M6x0 75 4bNm 3blbfbft Loctite 243 Screw locking lever M6 10bNm 7 4blbfbft Loctite 243 Sc...

Page 144: ...243 Screw valve cover M6 10bNm 7 4blbfbft Screw water pump cover M6 10bNm 7 4blbfbft Screw water pump wheel M6 10bNm 7 4blbfbft Loctite 243 Screw cylinder M6 10bNm 7 4blbfbft Loctite 243 Screw cylind...

Page 145: ...agnet M12x1 5 20bNm 14 8blbfbft Oil pressure regulator valve plug M12x1 5 20bNm 14 8blbfbft Plug oil bore M14x1 5 15bNm 11 1blbfbft Loctite 243 Engine case stud M16x1 5 25bNm 18 4blbfbft Loctite 243 I...

Page 146: ...m front Disc brake with radially screwed four piston brake caliper floating brake disc Rear Disc brake with single piston brake caliper floating Diameter of brake discs front 320bmm 12 6bin Rear 240bm...

Page 147: ...d 150bkg 331blb Maximum permissible rear axle load 200bkg 441blb Maximum permissible overall weight 350bkg 772blb Battery YTZ10S Battery voltage 12bV Nominal capacity 8 6bAh maintenance free Fuse 5801...

Page 148: ...ire 120 70bRb17b58bHbTL Dunlop SportmaxbGPRbAlphab10 160 60bRb17b69bHbTL Dunlop SportmaxbGPRbAlphab10 For further information see the Service section under http www ktm com Capacity fuel Fuel tank con...

Page 149: ...mping Comfort 20bclicks Standard 15bclicks Sport 10bclicks full payload 10bclicks Spring length with preload spacer s 430bmm 16 93bin Spring rate Weight of rider 65 75bkg 143 165blb 4 8bN mm 27 4blb i...

Page 150: ...ession damping low speed Comfort 20bclicks Standard 15bclicks Sport 10bclicks full payload 10bclicks Rebound damping Comfort 20bclicks Standard 15bclicks Sport 10bclicks full payload 10bclicks Spring...

Page 151: ...TECHNICAL DATA SHOCK ABSORBER 149 Static sag 27bmm 1 06bin Riding sag 60 65bmm 2 36 2 56bin Fitted length 380bmm 14 96bin...

Page 152: ...5 4bNm 3blbfbft Screw fuel level indicator M5 3bNm 2 2blbfbft Screw side cover M5 2bNm 1 5blbfbft Screw seat lock M5 3bNm 2 2blbfbft Loctite 222 Screw starter cable on starter M5 3bNm 2 2blbfbft Remai...

Page 153: ...25bNm 18 4blbfbft Copper paste Remaining nuts chassis M8 30bNm 22 1blbfbft Remaining screws chassis M8 25bNm 18 4blbfbft Screw exhaust clamp on main silencer M8 25bNm 18 4blbfbft Screw exhaust clamp...

Page 154: ...w lower subframe M10x1 25 45bNm 33 2blbfbft Loctite 243 Engine carrying screw M10 45bNm 33 2blbfbft Loctite 243 Remaining nuts chassis M10 50bNm 36 9blbfbft Remaining screws chassis M10 45bNm 33 2blbf...

Page 155: ...NICAL DATA CHASSIS TIGHTENING TORQUES 153 Adjusting ring of swingarm bearing M24x1 5 25bNm 18 4blbfbft Screw front wheel spindle M24x1 5 40bNm 29 5blbfbft Nut rear wheel spindle M25x1 5 90bNm 66 4blbf...

Page 156: ...ontainer and that possesses the corre sponding properties KTM recommendsbCastrol andbMotorex products Supplier Castrol RESPONSEbBRAKEbFLUIDbSUPERbDOTb4 Motorex BrakebFluidbDOTb5 1 Coolant Specificatio...

Page 157: ...ications on the container and that possesses the corre sponding properties KTM recommends Motorex products Supplier Motorex HydraulicbFluidb75 Engine oil SAE 10W 60 according to JASObT903bMA P 159 SAE...

Page 158: ...SAE 5 according to SAE P 159 SAE 5 Specification Use only oils that comply with the specified standards see specifications on the container and that possesses the corresponding prop erties KTM recomm...

Page 159: ...x ChainbCleanb611 Onroad chain spray Specification KTM recommendsbMotorex products Supplier Motorex ChainbLubeb622bStrong Long life grease Specification KTM recommendsbMotorex products Supplier Motore...

Page 160: ...Supplier Motorex Protectb bShineb645 High luster polish for paint Specification KTM recommendsbMotorex products Supplier Motorex MotobPolish Contact spray Specification KTM recommendsbMotorex products...

Page 161: ...g service intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines With most motorcycles the gearbox and the clutch are lubrica...

Page 162: ...dirt 70 checking wear 75 cleaning 70 Chain tension adjusting 72 checking 71 Changing flasher bulb 106 Changing headlight bulb 104 Changing parking lamp 105 Chassis number 22 Checking headlamp setting...

Page 163: ...ing 120 refilling 125 topping up 126 Engine oil level checking 119 Environment 8 F Filler cap closing 38 opening 38 Filling up Fuel 57 Flasher switch 27 Flashing code 131 133 Foot brake pedal 43 check...

Page 164: ...number 23 L Light switch 26 Loading the vehicle 46 M Main fuse changing 98 Maintenance 7 Motorcycle cleaning 134 jacking up front 62 jacking up rear 63 taking front from work stand 62 taking rear fro...

Page 165: ...general 66 compression damping high speed adjusting 67 compression damping low speed adjusting 66 Shock absorber part number 24 Side stand 43 Spare parts accessories 8 Starting 49 Steering lock 28 Sto...

Page 166: ...INDEX 164 W Warranty 7...

Page 167: ...KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 01 2008 Photo Mitterbauer 3211304en 3211304en...

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KTM 690Supermoto R, Owner'S Manual

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