KTM 690 Duke AU/GB 2014, Setup Instructions

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4 TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS
10
Screw, combination instrument EJOT 1 Nm (0.7 lbf ft)
–
Screw, headlight EJOT 2 Nm (1.5 lbf ft)
–
Screw, headlight mask EJOT 1 Nm (0.7 lbf ft)
–
Screw, side stand switch M4 2 Nm (1.5 lbf ft) Loctite ® 243™
Remaining screws, chassis M5 5 Nm (3.7 lbf ft)
–
Retaining clamp, brake line M5 3 Nm (2.2 lbf ft)
–
Screw, air filter box M5 3 Nm (2.2 lbf ft)
–
Screw, cable on starter motor M5 3 Nm (2.2 lbf ft)
–
Screw, foot brake lever stub (Duke,
690 Duke US, 690 Duke MY) M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, fuel level sensor M5 3 Nm (2.2 lbf ft)
–
Screw, fuel pump M5 4 Nm (3 lbf ft)
–
Screw, heat guard M5 5 Nm (3.7 lbf ft) Loctite ® 243™
Screw, light switch mount and emer-
gency OFF switch M5 3.5 Nm (2.58 lbf ft)
–
Screw, plastic clamp of brake line on
fork leg M5 2 Nm (1.5 lbf ft)
–
Screw, pressure regulator M5 4 Nm (3 lbf ft)
–
Bolt, headlight mask M6 6.3 Nm (4.65 lbf ft) Loctite ® 243™
Chain guard M6 4 Nm (3 lbf ft)
Loctite
®
243™
Double-sided grub screw M6 6 Nm (4.4 lbf ft) Loctite ® 243™
Nut, push rod, foot brake lever M6 6 Nm (4.4 lbf ft)
–
Remaining nuts, chassis M6 10 Nm (7.4 lbf ft)
–
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Screw, ball joint of push rod on foot
brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, battery terminal M6 2 Nm (1.5 lbf ft)
–
Screw, brake fluid reservoir of rear
brake M6 5 Nm (3.7 lbf ft)
–
Screw, chain sliding guard M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, control unit holder M6 3 Nm (2.2 lbf ft)
–
Screw, exhaust pipe clamp M6 8 Nm (5.9 lbf ft) Copper paste
Screw, foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, foot brake lever stub (Duke R) M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, fuel spoiler M6 3 Nm (2.2 lbf ft)
–
Screw, lower radiator bracket M6 5 Nm (3.7 lbf ft)
–
Screw, magnetic holder on side stand M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, seat lock M6 10 Nm (7.4 lbf ft) Loctite ® 222™
Screw, tail light cover M6 8 Nm (5.9 lbf ft)
–
Screw, voltage regulator M6 8 Nm (5.9 lbf ft)
–
Shift rods, nut M6 6 Nm (4.4 lbf ft)
–
Shift rods, nut M6LH 6 Nm (4.4 lbf ft)
–
Main silencer holder (Duke R) M8x40 25 Nm (18.4 lbf ft)
–
Main silencer holder (Duke R) M8x60 25 Nm (18.4 lbf ft)
–
Nut, manifold on cylinder head M8 25 Nm (18.4 lbf ft) Copper paste
Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft)
Loctite ® 2701™
Remaining nuts, chassis M8 25 Nm (18.4 lbf ft)
–
Remaining screws, chassis M8 25 Nm (18.4 lbf ft)
–
Screw, bottom triple clamp M8 12 Nm (8.9 lbf ft)
–
Screw, exhaust system M8 25 Nm (18.4 lbf ft)
–
Screw, footrest bracket, rear M8x30 25 Nm (18.4 lbf ft) Loctite ® 243™
Screw, footrest bracket, rear M8x50 25 Nm (18.4 lbf ft) Loctite ® 243™
Screw, footrest bracket, rear M8x20 Countersunk screw
25 Nm (18.4 lbf ft)
Loctite ® 243™