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2 SETUP

4

E00757-01

Position the service hour counter and fix it in place using an
adhesive pad.

Route the cable on the frame and attach it to the ignition wire.

Info

Do not kink or damage the cable.

Check that the wiring harness, throttle cables, and brake line
have the necessary freedom of movement and are correctly
routed.

Install the fuel tank. (

p. 9)

Mount the seat. (

p. 7)

800042-10

Mount the footrests with the springs and pins. Secure the pins
using the washers and cotter pins.

Footrest spring plier (58429083000)

Fill up with fuel. (

p. 11)

Prepare the vehicle according to the specifications in the

KTM Dealer.net

for handover to the customer.

Summary of Contents for 65 SX 2019

Page 1: ...SETUP INSTRUCTIONS 2019 65 SX Art no 3213963en...

Page 2: ......

Page 3: ...olors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...h a lift stand p 5 Check the vehicle for transport damage 201952 10 Loosen screws 1 Remove the wheel spindle Install front fender p 10 Install the front wheel p 5 Remove the protective film from the h...

Page 6: ...ng harness throttle cables and brake line have the necessary freedom of movement and are correctly routed Install the fuel tank p 9 Mount the seat p 7 800042 10 Mount the footrests with the springs an...

Page 7: ...surface 402581 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle insert plug in stand 1 into the plug in stand bracket on the left side of the vehicle Info Remo...

Page 8: ...ake and compress the fork a few times firmly The fork legs straighten Tighten screws 3 Guideline Screw fork stub M6 10 Nm 7 4 lbf ft 3 4 Adjusting the handlebar position Warning Danger of accidents A...

Page 9: ...1 and tighten evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info Make sure the gap widths are even 3 5 Removing the seat H00122 10 Open quick release 1 and raise the rear of the seat Pu...

Page 10: ...ing Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin c...

Page 11: ...spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately con...

Page 12: ...7 4 lbf ft Position the fuel tank breather in the steering stem Finishing work Mount the seat p 7 3 9 Installing front fender V00206 10 Position start number plate on the fender The holding lugs of t...

Page 13: ...consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case o...

Page 14: ...doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel con...

Page 15: ...the play in throttle cable complies with the specifica tion Preparatory work Remove the seat p 7 Turn the knurled screw on the fuel tap all the way clockwise Remove the fuel tank p 8 V00218 01 Main w...

Page 16: ...is M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 15 Nm 11 1 lbf ft Screw engine bracket M8 30 Nm 22 1 lbf ft Loctite 243 Screw front brake caliper M8...

Page 17: ...TECHNICAL DATA 4 15 Nut rear wheel spindle M14x1 5 40 Nm 29 5 lbf ft Nut steering stem M20x1 5 10 Nm 7 4 lbf ft...

Page 18: ...ine Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g...

Page 19: ...AUXILIARY SUBSTANCES 6 17 Long life grease Recommended supplier Motorex Bike Grease 2000...

Page 20: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 21: ...3213963en 3213963en 05 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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