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2

SETUP

3

2.1

Unpacking and setting up the vehicle

201951-10

Open the box.

Info

To avoid damaging the vehicle while setting it up, do not remove the protec-
tive film on each component until installing the component, and leave it on
the vehicle until work has been completed.

Remove the front wheel, fender, and the separate enclosure from the box.

Remove the separate enclosure and unpack it. Check that the scope of supply is
complete on the basis of the enclosed packing list.

Lift the vehicle out of the box with the assistance of another person.

Raise the motorcycle with a lift stand. (

p. 4)

Check the vehicle for transport damage.

201952-10

Loosen screws

1

.

Remove the wheel spindle.

Install the front fender. (

p. 5)

Install the front wheel.

x

(

p. 4)

Remove the protective film from the handlebar and start number plate.

201953-10

Position the handlebar with handlebar clamps

2

.

Mount and tighten screws.
Guideline

Screw, handlebar clamp

M8

20 Nm
(14.8 lbf ft)

Check the handlebar position.
» If the handlebar position is not adjusted as required by the customer:

Adjust the handlebar position.

x

(

p. 5)

Remove the screw of the brake line guide

3

. Position the brake line. Mount the

brake line guide again and tighten the screw.

Check the wiring harness, cables, and brake line for freedom of movement and cor-
rect routing.

Check that the controls on the handlebar are correctly positioned and firmly seated.

800042-10

Mount the footrests with the springs and pins. Secure the pins using the washers
and cotter pins.

Pliers for footrest spring (58429083000)

Fill up with fuel. (

p. 6)

Print out the current

PDI

form found on

KTM DEALER.NET

and perform the delivery

inspection.

Summary of Contents for 65 SX 2013

Page 1: ...SETUP INSTRUCTIONS 2013 65 SX Art no 3211913en...

Page 2: ......

Page 3: ...he right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditio...

Page 4: ...age reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current...

Page 5: ...front wheel x p 4 Remove the protective film from the handlebar and start number plate 201953 10 Position the handlebar with handlebar clamps 2 Mount and tighten screws Guideline Screw handlebar clam...

Page 6: ...torcycle insert plug in stand 1 into the plug in stand bracket on the left side of the vehicle Info Remove the plug in stand before riding 3 3 Installing the front wheel x Warning Danger of accidents...

Page 7: ...handlebar clamps Remove the handlebar and lay it to one side Info Protect the motorcycle and its attachments from damage by covering them Do not bend the cables and lines Remove the two screws 2 Remov...

Page 8: ...400382 10 Fill the fuel tank with fuel up to measurement A Guideline Measurement of A 35 mm 1 38 in Fuel tank capac ity approx 3 5 l 3 7 qt Super unleaded gasoline 95 octane mixed with 2 stroke engine...

Page 9: ...tton 1 turn the filler cap counterclockwise and lift it free 3 8 Closing the filler cap 601935 10 Replace the filler cap and turn clockwise until the release button 1 locks in place Info Run the fuel...

Page 10: ...ottom triple clamp M8 15 Nm 11 1 lbf ft Screw brake caliper M8 20 Nm 14 8 lbf ft Loctite 243 Screw engine bracket M8 30 Nm 22 1 lbf ft Screw foot brake lever M8 35 Nm 25 8 lbf ft Loctite 243 Screw han...

Page 11: ...1 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing meth...

Page 12: ...6 AUXILIARY SUBSTANCES 10 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000...

Page 13: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 14: ...3211913en 3211913en 08 2012 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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