KTM 625 LC4 SUPERCOMPETITION 2002 Supplement To Owners Handbook Download Page 21

ENGLISH

Adjusting of basic position at the hand brake lever

The basic position of the hand brake lever may be readjusted by using
adjustment screw 

1

. In this way, the position of the point of pressure (i.e.,

the resistance you feel on the hand brake lever when the brake pads are
pressed against the brake disc) can be adjusted for any hand size.

Checking of brake fluid level - front brake

The brake fluid reservoir is mounted on the handlebars.  The brake fluid
level should not drop below the MIN mark in a horizontal position.  If
necessary, add DOT 5.1 brake fluid (e.g. Shell Advance Brake 5.1).

WARNING

– I

F THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM

HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN

. I

N THIS CASE

CONSULT AN

AUTHORIZED

KTM 

DEALER IMMEDIATELY

.

– T

HE BRAKE FLUID RESERVOIR MUST BE MOUNTED IN A HORIZONTAL POSITION

,

OTHERWISE AIR CAN GET INTO THE BRAKE SYSTEM

.

Tires, air pressure

Tire type, tire condition, and air pressure level affect the way your motor-
cycle rides, and they must therefore be checked whenever you are getting
ready to go anywhere on your motorcycle.
– Tire size can be found in the technical specifications and in their homolo-

gation certificate

– Tire condition has to be checked every time you want to ride your

motorcycle. Before leaving, check tires for punctures and nails or other
sharp objects that might have become embedded in them.

– Tire pressure should be checked regularly on a “cold” tire. Proper pres-

sure ensures optimum driving comfort and extends the life of your tires.

air pressure front wheel:

1,4-1,8 bar

air pressure rear wheel:

1,4-1,7 bar

WARNING

– F

OR YOUR OWN SAFETY REPLACE DAMAGED TIRES IMMEDIATELY

.

– I

F AIR PRESSURE IS TOO LOW

ABNORMAL WEAR AND OVERHEATING OF THE TIRE CAN

RESULT

.

Tank vent valve

The tank vent valve 

2

will only work properly if mounted correctly.

The arrow must point towards the tank cap.

Draining the fuel overflow reservoir

The fuel overflow reservoir 

3

is screwed onto the bottom of the frame

breast tube. It should be drained after every ride.

Unscrew the overflow reservoir (turning counterclockwise) and dispose of
fuel as required by law.
Grease the rubber sealing ring 

4

and mount the overflow reservoir. Tighten

by hand.

NOTE:
The overflow reservoir has the same shape as the fine filter (oil filter) in the
LC4 models but does not function as a filter. Never use the overflow reser-
voir for a KTM LC4.

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2

3

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Summary of Contents for 625 LC4 SUPERCOMPETITION 2002

Page 1: ...UPERMOTO FACTORY REPLICA 2002 625 LC4 SUPERCOMPETITION 625 LC4 SC SUPERMOTO 2002 ART NR 3 210 20 ERG NZUNG ZUR BEDIENUNGSANLEITUNG SUPPLEMENT TO OWNERS HANDBOOK 625 LC4 SUPERCOMPETITION 625 LC4 SC SUP...

Page 2: ...bel Der Handbremshebel 3 befindet sich am Lenker rechts und bet tigt die Vorderradbremse Mit der Einstellschraube B kann die Grundstellung des Handbremshebels ver ndert werden siehe Wartungsarbeiten A...

Page 3: ...tellung zeigt ihre Wirkung beim schnellen Einfedern Drehen im Uhrzeigersinn erh ht die D mpfung drehen gegen den Uhrzei gersinn verringert die D mpfung STANDARDEINSTELLUNG LOWSPEED Einstellschraube 2...

Page 4: ...en Kabel auf Besch digung und knickfreie Verlegung kontrollieren Bremsfl ssigkeitsstand Belagst rke Bremsscheiben pr fen Bremsfl ssigkeit wechseln Bremsleitungen auf Besch digung und Dichtheit pr fen...

Page 5: ...f Wachsbasis behandeln Alle Schrauben Muttern und Schlauchklemmen regelm ig auf Festsitz pr fen Nach jeder Reinigung Vor jeder Inbetriebnahme EMPFOHLENE BERPR FUNGEN AM 660 LC4 SUPERMOTO FACTORY REPLI...

Page 6: ...NGERE ZEIT MIT SPIEL IN DER STEUERKOPFLAGERUNG GEFAHREN WERDEN DIE LAGER UND IN WEITERER FOLGE DIE LAGERSITZE IM RAHMEN ZERST RT Die Steuerkopflager sollten mindestens einmal j hrlich nachgefettet we...

Page 7: ...cke und Versatz der Lenkerbr cke nach vorne Heckh he verstellen Die Heckh he kann sehr einfach um 48 mm verstellt werden um das Hand ling den Rennstrecken anzupassen Das Federbein ist oben in Exzente...

Page 8: ...eder Fahrt kontrolliert werden Reifentyp und Reifendimension finden Sie in den Technischen Daten Der Reifenzustand mu vor jeder Fahrt kontrolliert werden Der Reifenluftdruck sollte regelm ig bei kalte...

Page 9: ...ch digungen und festen Sitz pr fen Luftfilter und Sitzbank montieren HINWEIS Bei staubigen Rennstrecken sollte der Vorfilter 3 ber den Luftfilter gest lpt werden um starke Verschmutzung des Luftfilter...

Page 10: ...ehmen Der lpegel sollte bei waagrechtem Vorrats beh lter 4 mm unter der Oberkante liegen N tigenfalls biologisch abbaubares Hydraulik l SAE 10 z B Shell Naturelle HF E15 nachf llen Bei Ihrem KTM H ndl...

Page 11: ...915 8 mm Bodenfreiheit unbelastet 290 mm Trockengewicht 116 kg Bundmutter Steckachse vorne M24x1 5 40 Nm Bundmutter Steckachse hinten M20x1 5 80 Nm Federbein oben M10 10 9 45 Nm Federbein unten M10 10...

Page 12: ...Kipphebel u 1 Nockenwelle gesteuert Antrieb der Nockenwelle mit Einfachkette Nockenwelle MSP1 Ventildurchmesser Einla 36 mm Ausla 32 mm Ventilspiel kalt Einla 0 15 mm Ausla 0 15 mm Kurbelwellenlageru...

Page 13: ...ube Steuerkettenspanner M12x1 5 20 Nm Kontermutter Ventileinstellschrauben M7x0 75 20 Nm Kurbelwellen Blockierschraube M8 25 Nm Z ndkerze M12x1 25 20 Nm Motorbefestigungsschrauben M8 40 Nm Motorbefest...

Page 14: ...rsatz Offset Durchhang Negativ Federweg Bremsen Standard vorne Nachher vorne Standard hinten Nachher hinten Bel ge Scheibe Reifen Gr e Bezeichnung Bemerkung Vorne Hinten Testprogramm _________________...

Page 15: ...and brake lever The hand brake lever 3 is mounted on the handle bars on the right and actuates the front wheel brake The adjusting screw B can be used to change the basic position of the hand brake le...

Page 16: ...wise direction will increase the damping turning counter clockwise will decrease the damping STANDARD LOW SPEED SETTING Turn the adjusting screw 2 to the limit in a clockwise direction using a screwdr...

Page 17: ...electric wires for damage and bends Check brake fluid level lining thickness brake discs Change brake fluid Check brake lines for damage and leaks Check smooth operation and adjust free travel of hand...

Page 18: ...t Check tightness of screws nuts and hose clamps regular After every cleaning Befor each start CONTINUED TESTS OF THE 660 LC4 SUPERMOT FACTORY REPLICA FOR KTM S SPECIALIZED WORKSHOP ADDITIONAL ORDER F...

Page 19: ...Y THE BEARING SEATS IN THE FRAME WILL BE DESTROYED The steering head bearings should be regreased at least once a year i e Shell Advance Grease Adjusting the fork offset caster The fork offset center...

Page 20: ...e handlebar support facing the front Changing the height of the tail end The height of the tail end can be adjusted by 48 mm to adapt the handling to the race course The shock absorber is fastened at...

Page 21: ...Tire size can be found in the technical specifications and in their homolo gation certificate Tire condition has to be checked every time you want to ride your motorcycle Before leaving check tires fo...

Page 22: ...r damage and a tight fit Mount the air filter and seat NOTE A prefilter 3 should be put over the air filter on dusty race courses to pre vent dirt from accumulating in the air filter Replacing the gla...

Page 23: ...in the master cylinder of the clutch remove the cover For this purpose remove screws 5 and cover 6 together with the rubber boot 7 The oil level in the horizontal standing master cylin der should be...

Page 24: ...ring Engine lubrication two Eaton oilpumps Engine oil see table Engine oil quantity 1 6 liters 0 42 US gallons Primary ratio straight geared spur wheels 31 79 teeth Clutch multi disc clutch in oil ba...

Page 25: ...2x1 5 20 Nm 15ft lb Counternuts valve adjusting screws M7x0 75 20 Nm 15ft lb Crankshaft locking bolt M8 25 Nm 19ft lb Spark plug M12x1 25 20 Nm 15ft lb Engine mounting bolt M8 40 Nm 30ft lb Engine mou...

Page 26: ...0 Loctite 243 40 Nm 30ft lb Spoke nipple M4 4 Nm 3ft lb Other screws collar nuts on chassis M6 10 Nm 15 Nm 7ft lb 11ft lb M8 25 Nm 30 Nm 19ft lb 22ft lb M10 45 Nm 50 Nm 33ft lb 37ft lb TIGHTENING TORQ...

Page 27: ...trusion height tail end fork offset static sag ride hight sag brakes standard vorne afterwards vorne standard hinten afterwards hinten linings disk tyres dimmension description note front rear testing...

Page 28: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at...

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