KTM 450 XC-W USA 2009 Setup Instructions Download | Manualshive

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SETUP INSTRUCTIONS

2009

400 EXC EU

400 EXC AUS

400 XC-W USA

450 EXC EU

450 EXC AUS

450 EXC SIX DAYS EU

450 EXC USA

450 XC-W USA

450 XC-W ZA

530 EXC EU

530 EXC AUS

530 EXC SIX DAYS EU

530 EXC USA

530 XC-W USA

530 XC-W ZA

ART. NO. 3211421en

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Summary of Contents for 450 XC-W USA 2009

Page 1: ...S 2009 400 EXC EU 400 EXC AUS 400 XC W USA 450 EXC EU 450 EXC AUS 450 EXC SIX DAYS EU 450 EXC USA 450 XC W USA 450 XC W ZA 530 EXC EU 530 EXC AUS 530 EXC SIX DAYS EU 530 EXC USA 530 XC W USA 530 XC W ZA ART NO 3211421en ...

Page 2: ......

Page 3: ...serves the right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints an...

Page 4: ...n Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats used are explained in the following Own name Indicates a proprietary name Name Identifies a protected name Brand Identifies a brand in merchandise traffic ...

Page 5: ...hould be in the center of the han dlebar clamp Position the handlebar clamps Fit and evenly tighten the four screws Guideline Screw handlebar clamp EXC EU EXC AUS EXC USA XC W M8 20 Nm 14 8 lbf ft Screw handlebar clamp EXC SIX DAYS M8 16 Nm 11 8 lbf ft 800042 10 Mount the footrests with the springs and bolts Secure the bolts using the washers and pins Plier for footrest spring 58429083000 Remove t...

Page 6: ...age Recharge the battery p 6 Install the battery p 6 Install the front fender p 7 EXC AUS EXC SIX DAYS Fit the engine guard Info Read the accompanying KTM PowerParts installation instructions 800041 10 Fit the frame protector Info Read the accompanying KTM PowerParts installation instructions all EXC models Mount and tighten the rear mirror adapter and rear mirror on both sides Position all operat...

Page 7: ...he brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary 500086 11 Clean and grease shaft seal rings and bearing surface of the spacing sleeves Long life grease p 11 Insert the spacing sleeves 500084 11 Lift the front wheel into the fork position it and insert the wheel spindle Mount and tighten screw Guideline Screw front wheel spindle M24...

Page 8: ...ies etc according to regulations Info Even if there is no load on the battery it loses power every day The charge state and the type of charge are very important for the service life of the battery Fast recharging with a high charge current shortens the battery s service life If the charge current the charge voltage and the charge time are exceeded electrolyte escapes through the breathing holes T...

Page 9: ...Attach the minus cable Mount the seat p 5 3 7 Installing the front fender 500092 10 Ensure that the spacing sleeves are mounted in the fender Position the front fender Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Info Take care with the contact between the holding lugs and the start number plate or headlight mask 3 8 Opening filler cap 400199 10 Press release but...

Page 10: ... eyes rinse imme diately with water and contact a doctor Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Switch off the eng...

Page 11: ... ft Loctite 243 Screw handlebar clamp EXC EU EXC AUS EXC USA XC W M8 20 Nm 14 8 lbf ft Screw handlebar clamp EXC SIX DAYS M8 16 Nm 11 8 lbf ft Screw side stand fixing M8 40 Nm 29 5 lbf ft Loctite 243 Screw subframe M8 35 Nm 25 8 lbf ft Loctite 243 Screw top steering stem EXC USA XC W USA EXC SIX DAYS M8 17 Nm 12 5 lbf ft Loctite 243 Screw top steering stem EXC EU EXC AUS XC W ZA M8 20 Nm 14 8 lbf ...

Page 12: ...SUBSTANCES 10 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91 ...

Page 13: ...AUXILIARY SUBSTANCES 11 Long life grease Specification KTM recommends Motorex products Supplier Motorex Fett 2000 ...

Page 14: ... 3211421en 3211421en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 07 2008 Photo Mitterbauer ...

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