SET
‑
UP
3
2.1
Unpacking and setting up the vehicle
800030-10
–
Remove the box and the plastic packaging.
Info
To avoid damaging the motorcycle during the setup, leave the protective foil
on the the vehicle until you have finished.
–
Check the vehicle for transport damage.
–
Unpack the separate enclosure and check its contents on the basis of the enclosure
list.
800034-10
–
Position the operating elements on the right half of the handlebar.
Info
The routing of cables and Bowden cables can be seen in the figure.
–
Mount the handlebar.
100305-10
–
Position the handlebar.
The mark
1
of the scale on the handlebar should be in the center of the han-
dlebar clamp.
–
Position the handlebar clamps. Fit and evenly tighten the four screws.
Guideline
Screw, handlebar clamp (EXC EU, EXC
AUS, EXC USA, XC
‑
W)
M8
20 Nm
(14.8 lbf ft)
Screw, handlebar clamp
(EXC SIX DAYS)
M8
16 Nm
(11.8 lbf ft)
800042-10
–
Mount the footrests with the springs and bolts. Secure the bolts using the washers
and pins.
Plier for footrest spring (58429083000)
–
Remove the protective plastic.
–
Carefully loosen and remove the tensioning belt over the link fork.
Info
An assistant prevents the motorcycle from falling over.
–
Carefully loosen and remove the tensioning belts around the lower triple clamp.
The vehicle is released at the front.
–
Set up the work stand.
Work stand (54829055000)
–
Together with an assistant, take the vehicle off the palette.
–
Install the front wheel. (
Summary of Contents for 450 XC-W USA 2009
Page 2: ......
