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TABLE OF CONTENTS
3
11.20 Removing the seat .......................................... 47
11.21 Mounting the seat ........................................... 47
11.22 Removing the air filter box lid .......................... 48
11.23 Installing the air filter box lid ........................... 48
11.24 Removing the air filter
................................. 48
11.25 Cleaning the air filter and air filter box
11.26 Installing the air filter
.................................. 49
11.27 Securing the air filter box lid
11.28 Sealing the air filter box
............................... 50
11.29 Removing the main silencer ............................. 50
11.30 Installing the main silencer.............................. 51
11.31 Changing the glass fiber yarn filling of the
.............................................. 51
................................ 51
11.33 Installing the fuel tank ................................. 53
11.34 Checking for chain dirt accumulation................ 54
11.35 Cleaning the chain .......................................... 54
11.36 Checking the chain tension .............................. 54
11.37 Adjusting the chain tension.............................. 55
11.38 Checking the chain, rear sprocket, motor
sprocket, and chain guide................................ 56
..................................... 57
................................ 58
11.41 Checking the throttle cable routing ................... 58
11.42 Checking the rubber grip ................................. 58
11.43 Adjusting the basic position of the clutch
lever .............................................................. 59
11.44 Checking/correcting the fluid level of the
hydraulic clutch.............................................. 59
11.45 Changing the hydraulic clutch fluid ............... 59
12 BRAKE SYSTEM ........................................................ 61
Checking the brake discs ................................. 61
............................... 62
Checking the front brake linings ....................... 63
Changing the front brake linings
Checking the free travel of foot brake lever ........ 65
12.10 Checking the rear brake fluid level.................... 66
12.11 Adding rear brake fluid
................................ 66
12.12 Checking the rear brake linings ........................ 67
12.13 Changing the rear brake linings ..................... 68
13 WHEELS, TIRES ........................................................ 70
Removing the front wheel ............................. 70
............................. 70
.............................. 71
Installing the rear wheel ............................... 72
Checking the tire condition .............................. 72
Checking the tire air pressure........................... 73
Checking the spoke tension.............................. 73
14 ELECTRICAL SYSTEM ................................................ 75
................................... 75
Installing the battery .................................... 75
................................. 76
Changing the main fuse................................... 78
15 COOLING SYSTEM ..................................................... 79
Cooling system ............................................... 79
Checking the antifreeze and coolant level .......... 79
Checking the coolant level ............................... 79
.................................... 80
.......................................... 80
16 TUNING THE ENGINE................................................ 82
Checking the play in the throttle cable .............. 82
Adjusting the play in the throttle cable
Adjusting the idle speed ............................... 83
Programing throttle valve position..................... 84
Checking the basic position of the shift lever ..... 84
17 SERVICE WORK ON THE ENGINE ............................... 86
Changing the fuel screen .............................. 86
Checking the engine oil level............................ 86
Changing the engine oil and oil filter, cleaning
the oil screen
.............................................. 87
Adding engine oil............................................ 89
18 CLEANING, CARE ...................................................... 90
Cleaning the motorcycle .................................. 90
19 STORAGE.................................................................. 91
Storage .......................................................... 91
Preparing for use after storage.......................... 91
20 TROUBLESHOOTING ................................................. 92
21 BLINK CODE ............................................................. 94
22 TECHNICAL DATA...................................................... 95
Engine ........................................................... 95
Engine tightening torques ................................ 96
Capacities ...................................................... 97
Engine oil .................................................. 97
Coolant ...................................................... 97
Fuel .......................................................... 97
Chassis .......................................................... 97
Electrical system............................................. 98
Tires .............................................................. 98
Fork............................................................... 98
F EU..................................................... 98
F US..................................................... 99
F US..................................................... 99
Shock absorber ............................................. 100
F EU................................................... 100
F US................................................... 100
F US................................................... 101
Chassis tightening torques ............................. 101
23 SUBSTANCES ......................................................... 103
24 AUXILIARY SUBSTANCES ........................................ 105
25 STANDARDS ........................................................... 106
26 LIST OF ABBREVIATIONS......................................... 107
INDEX ............................................................................ 108