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2

SETUP

7

601711-01

(EXC

F EU, EXC

F AU, EXC-F SIX DAYS)

Mount the license plate holder with the license plate lamp, turn signals, and
reflector.

Connect the electrical components.

Connect the connector of the left turn signal with connector that is marked red.

Connect the connector of the right turn signal with the connector that is marked
green.

C00117-01

(EXC-F US)

Mount the license plate holder with the license plate lamp, turn signals, and
reflector.

Connect the electrical components.

Connect the connector of the left turn signal with connector that is marked red.

Connect the connector of the right turn signal with the connector that is marked
green.

101393-12

Warning

Risk of injury

Battery acid and battery gases cause serious chemical burns.

Keep batteries out of the reach of children.

Wear suitable protective clothing and goggles.

Avoid contact with battery acid and battery gases.

Keep sparks and open flames away from the battery. Only charge in
well-ventilated rooms.

In the event of skin contact, rinse with large amounts of water. If battery
acid gets in the eyes, rinse with water for at least 15 minutes and con-
tact a physician.

Fill the battery.

Info

Read the notes in the battery package.

Charge the battery. (

p. 13)

Install the battery. (

p. 13)

Unpack and mount the

KTM PowerParts

included in the delivery (optional).

Info

Read the accompanying

KTM PowerParts

installation instructions.

Apply the label included in the delivery (optional).

Set kilometers or miles. (

p. 16)

Set the speedometer functions. (

p. 16)

Set the clock. (

p. 17)

Refuel. (

p. 15)

Position all controls in their exact positions on the handlebar. Tighten all screws.

Print out the current

PDI

form found on

KTM DEALER.NET

and perform the delivery

inspection.

Summary of Contents for 250 EXC-F EU 2015

Page 1: ...SETUP INSTRUCTIONS 2015 350 EXC F EU 350 EXC F SIX DAYS EU 350 EXC F AU 350 EXC F US 350 XCF W US 350 XCF W SIX DAYS US Art no 3213198en ...

Page 2: ......

Page 3: ...he right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions misprints and other errors The ...

Page 4: ...page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a prot...

Page 5: ...ing over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of delivery is complete on the basis of the enclosed packing list 402051 01 Have a lift stand available Lift stand 54829055000 Together with an assistant take the vehicle off the palette Position the vehicle on ...

Page 6: ...ront 101488 10 Remove screws Take off the handlebar clamps Remove screws Take off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws Guideline Screw handlebar holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly M00148 10 Position the handlebar Info Make sure the cables and wiring are positioned corre...

Page 7: ... The figure shows how to route the clutch line and wiring harness B01749 01 All EXC F models Remove the fuel tank Position the turn signal wiring harness against the main wiring harness and secure with cable binders B01750 01 Disconnect the plug in connection from the main wiring harness and con nect the turn signal wiring harness Install the fuel tank M00149 01 Position the turn signal on each si...

Page 8: ...front fender p 12 Refit the headlight mask with the headlight p 9 Install the front wheel p 11 Correctly mount the fuel tank breather 601710 01 Secure the handlebar cushion with two cable binders 101019 01 Mount the footrests with the springs and bolts Secure the bolts using the washers and pins Pliers for footrest spring 58429083000 ...

Page 9: ...tteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and con tact a physician Fill the battery I...

Page 10: ...otorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand to the ground with your foot and lean the motorcycle on it Info While riding the side stand must be folded up and secured with the rubber band 3 3 Removing headlight mask with headlight M00143 10 EXC F EU EXC F AU All XCF W models All SIX DAYS models Switch off all electrical equipment Remove screw and take...

Page 11: ... headlight mask and fix it with rubber straps Info Ensure the holding lugs engage in the fender Position the brake line and wiring harness Put the clamp on and mount and tighten screw M00189 11 EXC F US Connect the electrical plug in connector M00188 11 Position the headlight mask and fix it with rubber straps Info Ensure the holding lugs engage in the fender Position the brake line and wiring har...

Page 12: ...sting the headlight range Preparatory work Check the headlight setting p 10 L02459 10 Main work EXC F EU EXC F AU All XCF W models All SIX DAYS models Loosen screw Adjust the headlight range by pivoting the headlight Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver instructions on how to apply the mark Checking the headlight setting Info ...

Page 13: ...iciency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary M00119 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing Clean and grease shaft seal rings and bearing surface of the spacers Long life grease p 21 Insert the spacers M00117 11 Position the ...

Page 14: ...ight mask with the headlight p 9 Check the headlight setting p 10 3 10 Removing the seat 101346 10 Remove screw Lift up the seat at the rear pull it back and then remove it from above 3 11 Mounting the seat M00176 10 Hook in the front of the seat at the collar sleeve of the fuel tank lower it at the rear and simultaneously push it forward Make sure that the seat is correctly locked in Mount and ti...

Page 15: ...d gets in the eyes rinse with water for at least 15 minutes and contact a physician Warning Environmental hazard The battery contains elements that are harmful to the environment Do not discard batteries with the household waste Dispose of faulty batteries in an environmentally compatible manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batterie...

Page 16: ...4 Opening filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of po...

Page 17: ... Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Only refuel with clean fue...

Page 18: ...up menu is closed 3 18 Setting the speedometer functions Info When the vehicle is delivered only the SPEED H and SPEED ODO display modes are activated Condition The motorcycle is stationary 400318 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3 seconds The Setup menu is displayed and the active functions are shown Info If no button...

Page 19: ...Set the hour display with the button and or button Wait 3 5 seconds The next segment of the display flashes and can be set You can set the following segments in the same way as the hours by pressing the button and the button Info The seconds can only be set to zero If no button is actuated for 15 20 seconds or there is no signal from the wheel speed sensor then the settings are automatically store...

Page 20: ... DAYS models M8 15 Nm 11 1 lbf ft Screw bottom triple clamp EXC F EU EXC F AU EXC F US XCF W M8 15 Nm 11 1 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 45 Nm 33 2 lbf f...

Page 21: ...4 TECHNICAL DATA TIGHTENING TORQUES FOR CHASSIS 19 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft ...

Page 22: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 23: ...6 AUXILIARY SUBSTANCES 21 Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 24: ... 3213198en 3213198en 06 2014 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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