KTM 2009 250 EXC-F SIX DAYS, Owenrs Manual, Page: 54 / 125

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MAINTENANCE WORK ON CHASSIS AND ENGINE
52
(250 EXC-F SIX DAYS EU)
–
Refit the headlight mask with the headlight. ( p. 54)
–
Install the fork legs.
x
( p. 49)
500103-10
–
Mount and tighten screw

.
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft) Loctite ® 243™
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check play of steering head bearing. ( p. 46)
13.35
Installing the lower triple clamp
x
(EXC
‑
F EU, EXC
‑
F AUS, XCF
‑
W ZA)
500151-10
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease ( p. 117)
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal

is correctly positioned.
–
Push on protective ring

.
500149-11
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw

.
Guideline
Screw, top steering head M20x1.5 10 Nm (7.4 lbf ft)
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws

.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Install the front fender. ( p. 53)
–
Refit the headlight mask with the headlight. ( p. 54)
–
Install the fork legs.
x
( p. 49)
100022-11
–
Tighten screw

.
Guideline
Screw, top steering stem M8 20 Nm
(14.8 lbf ft)
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check play of steering head bearing. ( p. 46)