ENGLISH
19
A WASHED MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY!
1st Service
after 1000 km
or 10 hours
after / every
5000 km
or once a year
ENGINE
Change engine oil, oil filter and fine filter
z
z
Clean oil screens and magnet of drain plug
z
z
Check oil lines for damage and kink-less arrangement
z
z
Check and adjust spark plug, replace it every 10,000 km
z
Check and adjust valve clearance
z
z
Check engine fastening screws for tight fit
z
z
Make sure all engine screws accessible from the outside are screwed tight
z
z
CARBURETOR
Check carburetor connection boots for cracks and leaks
z
Check idle setting
z
z
Check bleeder hoses for damage and kink-free arrangement
z
z
ADD-ON-PARTS
Check cooling system for leaks, antifreeze protection
z
z
Check radiator fan for proper operation
z
Check exhaust system for leaks and suspension
z
z
Check actuating cables for damage, smooth operation, and kink-less arrangement,adjust and lubricate them
z
z
Check fluid level of the clutch master cylinder
z
z
Clean air filter and air filter box
z
Check cables for damage and kink-less arrangement
z
Check headlamp adjustment
z
Check electrical system for function
z
z
(low/high beams, stop light, flashers,
indicator lamps, horn, emergency-off switch)
Make sure all screws and nuts are tight
z
z
BRAKES
Check brake fluid level, lining thickness, and brake discs
z
z
Check brake lines for damage and leaks
z
z
Check/adjust smooth operation, free travel of handbrake/footbrake levers
z
z
Check screws of brake system for tight fit
z
z
CHASSIS
Check suspension strut and fork for leaks and proper operation
z
z
Check O-ring of suspension strut for wear
z
Clean fork dust sleeves
z
Bleed fork legs
z
z
Check swinging-fork pivot
z
z
Check/adjust steering-head bearing
z
z
Lubricate reversing lever
z
Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws,
z
z
swinging-fork pivot, reversing lever, suspension strut)
WHEELS
Check spoke tension and rim joint
z
z
Check tire condition and inflation pressure
z
z
Check chain and chain guides for wear, force fit and tension.
z
z
Check screws on pinion and chain sprocket for locking devices and a tight fit
z
z
Lubricate chain
z
z
Check wheel bearings and jerk damper for play
z
PERIODIC MAINTENANCE SCHEDULE
»
660
SMC
2006
IF MOTORCYCLE IS USED FOR COMPETITION 5000 KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
SERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MORE THAN 500 KM.
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE
RIDER!
