ENGLISH
14
PERIODIC MAINTENANCE SCHEDULE 2001
1. service after
3 hours
or
20 l fuel
after/every
15 hours
or
100 l fuel
IF MOTORCYCLE IS USED FOR COMPETITION 15 HOURS SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MOOR THAN
2
HOURS OR
15
LITERS OF FUEL
.
M
AINTENANCE WORK DONE BY
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
!
A washed motorcycle can be checked more quickly which saves money!
Change engine oil, short and long oi lfilters
●
●
Clean oil screen and drain plug magnet
●
●
Check oil lines for damage or bends
●
●
Replace spark plug (after 30 hours)
Check and adjust valve clearance
●
●
Check engine mounting bolts for tightness
●
●
Check carburetor connection boot for cracks and leaks
●
Check idle speed setting
●
●
Check vent hoses for damage or bends
●
●
Check cooling system for leaks, check quantity of anti freeze
●
●
Check exhaust system for leaks and fitment
●
Check cables for damage, smooth operation and bends
●
●
adjust and lubricate
Check fluid level of the clutch master cylinder
●
●
Clean air filter and filter box
●
Check electric wires for damage and bends
●
Check head lamp setting
●
Check function of electric systems (low-, high beam, break light, indicator
●
●
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, brake discs
●
●
Check brake lines for damage and leaks
●
●
Check smooth operation and adjust free travel of handbrake/foot brake lever
●
●
Check tightness of brake system screws
●
●
Check shock absorber and fork for leaks and function
●
●
Clean fork dust bellows
●
Bleed fork legs
●
Check swing arm bearings
●
Check/adjust steering head bearings
●
●
Check tightness of chassis screws
●
●
(triple clamps, fork leg axle passage)
Check spoke tension and rim joint
●
Check tyres and air pressure
●
●
Check chain, rear sprockets and chain guides for wear, fit and tension
●
●
Lubricate chain
●
●
Check clearance of wheel bearings
●
●
I
MPORTANT
R
ECOMMENDED
M
AINTENANCE
W
ORK THAT CAN BE
C
ARRIED
O
UT BY
E
XTRA
O
RDER
Complete maintenance of fork
●
Complete maintenance of shock absorber
●
Clean and grease steering head bearings and gasket elements
●
Clean and adjust carburetor
●
Replace glass fibre yarn filling of the exhaust main silencer
●
Treat electric contacts and switches with contact spray
●
Treat battery connections with contact grease
●
Change hydraulic clutch fluid
●
Change brake fluid
●
WHEELS
CHASSIS
BRAKES
ADD- ON PARTS
CARBURETOR
ENGINE
400/520 SX/MXC/EXC RACING
at least
once a year
