KTM 125 EXC EU 2014, Setup Instructions

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4 TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS
20
Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft)
–
Spoke nipple, rear wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft)
–
Screw, battery terminal
(All 200/250/300 models) M5 2.5 Nm (1.84 lbf ft)
–
Screw, shock absorber adjusting ring M5 5 Nm (3.7 lbf ft)
–
Nut, cable on starter motor
(All 200/250/300 models) M6 4 Nm (3 lbf ft)
–
Remaining nuts, chassis M6 10 Nm (7.4 lbf ft)
–
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Screw, ball joint of push rod on foot
brake cylinder M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, chain sliding guard M6 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, front brake disc M6 14 Nm (10.3 lbf ft)
Loctite
®
243™
Screw, rear brake disc M6 14 Nm (10.3 lbf ft)
Loctite
®
243™
Screw, throttle grip M6 5 Nm (3.7 lbf ft)
–
Nut, foot brake lever stop M8 20 Nm (14.8 lbf ft)
–
Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft) Loctite ® 2701™
Nut, rim lock M8 12 Nm (8.9 lbf ft)
–
Remaining nuts, chassis M8 25 Nm (18.4 lbf ft)
–
Remaining screws, chassis M8 25 Nm (18.4 lbf ft)
–
Screw, bottom triple clamp
(125 EXC EU, all 200 models,
250/300 EXC EU, XC-W, EXC AUS) M8 15 Nm (11.1 lbf ft)
–
Screw, bottom triple clamp
(250/300 SIX DAYS,
125 EXC SIX DAYS EU) M8 15 Nm (11.1 lbf ft)
–
Screw, chain sliding piece M8 15 Nm (11.1 lbf ft)
–
Screw, engine brace M8 33 Nm (24.3 lbf ft)
–
Screw, fork stub M8 15 Nm (11.1 lbf ft)
–
Screw, front brake caliper M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
Screw, handlebar clamp M8 20 Nm (14.8 lbf ft)
–
Screw, side stand attachment M8 45 Nm (33.2 lbf ft) Loctite ® 2701™
Screw, subframe M8 35 Nm (25.8 lbf ft)
Loctite
®
2701™
Screw, top steering stem
(125 EXC EU, all 200 models,
250/300 EXC EU, XC-W, EXC AUS) M8 20 Nm (14.8 lbf ft)
–
Screw, top steering stem
(250/300 SIX DAYS,
125 EXC SIX DAYS EU) M8 17 Nm (12.5 lbf ft)
Loctite
®
243™
Screw, top triple clamp (125 EXC EU,
all 200 models, 250/300 EXC EU, XC-
W, EXC AUS) M8 20 Nm (14.8 lbf ft)
–
Screw, top triple clamp
(250/300 SIX DAYS,
125 EXC SIX DAYS EU) M8 17 Nm (12.5 lbf ft)
–
Engine bracket screw M10 60 Nm (44.3 lbf ft)
–
Remaining nuts, chassis M10 45 Nm (33.2 lbf ft)
–
Remaining screws, chassis M10 45 Nm (33.2 lbf ft)
–
Screw, handlebar support M10 40 Nm (29.5 lbf ft)
Loctite
®
243™
Screw, bottom shock absorber M12 80 Nm (59 lbf ft) Loctite ® 2701™
Screw, top shock absorber M12 80 Nm (59 lbf ft) Loctite ® 2701™
Nut, seat fixing M12x1 20 Nm (14.8 lbf ft)
–
Nut, swingarm pivot M16x1.5 100 Nm (73.8 lbf ft)
–
Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft)
–
Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)
–
Screw-in nozzles, cooling system M20x1.5 12 Nm (8.9 lbf ft)
Loctite
®
243™