KTM 125 EXC EU 2013 Setup Instructions Download Page 17

4

TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

15

Spoke nipple, front wheel

M4.5

5… 6 Nm (3.7… 4.4 lbf ft)

Spoke nipple, rear wheel

M4.5

5… 6 Nm (3.7… 4.4 lbf ft)

Screw, battery terminal
(All 200/250/300 models)

M5

2.5 Nm (1.84 lbf ft)

Screw, shock absorber adjusting ring

M5

5 Nm (3.7 lbf ft)

Nut, cable on starter motor
(All 200/250/300 models)

M6

4 Nm (3 lbf ft)

Remaining nuts, chassis

M6

10 Nm (7.4 lbf ft)

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Screw, ball joint of push rod on foot
brake cylinder

M6

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, chain sliding guard

M6

6 Nm (4.4 lbf ft)

Loctite

®

243™

Screw, front brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, rear brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, throttle grip

M6

3 Nm (2.2 lbf ft)

Nut, foot brake lever stop

M8

20 Nm (14.8 lbf ft)

Nut, rear sprocket screw

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701

Nut, rim lock

M8

10 Nm (7.4 lbf ft)

Remaining nuts, chassis

M8

25 Nm (18.4 lbf ft)

Remaining screws, chassis

M8

25 Nm (18.4 lbf ft)

Screw, bottom triple clamp
(125 EXC EU, all 200 models,
250/300 EXC EU, EXC AUS, XC

W)

M8

15 Nm (11.1 lbf ft)

Screw, bottom triple clamp
(250/300 EXC SIX DAYS EU,
125 EXC SIX DAYS EU)

M8

12 Nm (8.9 lbf ft)

Screw, chain sliding piece

M8

15 Nm (11.1 lbf ft)

Screw, engine brace

M8

33 Nm (24.3 lbf ft)

Screw, fork stub

M8

15 Nm (11.1 lbf ft)

Screw, front brake caliper

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, handlebar clamp

M8

20 Nm (14.8 lbf ft)

Screw, side stand attachment

M8

45 Nm (33.2 lbf ft)

Loctite

®

2701

Screw, subframe

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701

Screw, top steering stem
(125 EXC EU, all 200 models,
250/300 EXC EU, EXC AUS, XC

W)

M8

20 Nm (14.8 lbf ft)

Screw, top steering stem
(250/300 EXC SIX DAYS EU,
125 EXC SIX DAYS EU)

M8

17 Nm (12.5 lbf ft)

Loctite

®

243™

Screw, top triple clamp (125 EXC EU,
all 200 models, 250/300 EXC EU,
EXC AUS, XC

W)

M8

20 Nm (14.8 lbf ft)

Screw, top triple clamp
(250/300 EXC SIX DAYS EU,
125 EXC SIX DAYS EU)

M8

17 Nm (12.5 lbf ft)

Engine bracket screw

M10

60 Nm (44.3 lbf ft)

Remaining nuts, chassis

M10

45 Nm (33.2 lbf ft)

Remaining screws, chassis

M10

45 Nm (33.2 lbf ft)

Screw, handlebar support

M10

40 Nm (29.5 lbf ft)

Loctite

®

243™

Screw, bottom shock absorber

M12

80 Nm (59 lbf ft)

Loctite

®

2701

Screw, top shock absorber

M12

80 Nm (59 lbf ft)

Loctite

®

2701

Nut, seat fixing

M12x1

20 Nm (14.8 lbf ft)

Nut, swingarm pivot

M16x1.5

100 Nm (73.8 lbf ft)

Nut, rear wheel spindle

M20x1.5

80 Nm (59 lbf ft)

Screw, top steering head

M20x1.5

12 Nm (8.9 lbf ft)

Screw-in nozzles, cooling system

M20x1.5

12 Nm (8.9 lbf ft)

Loctite

®

243™

Summary of Contents for 125 EXC EU 2013

Page 1: ...RUCTIONS 2013 125 EXC EU 125 EXC SIX DAYS EU 200 EXC EU 200 EXC AUS 200 XC W USA 250 EXC EU 250 EXC AUS 250 EXC SIX DAYS EU 250 XC W USA 300 EXC EU 300 EXC AUS 300 EXC SIX DAYS EU 300 XC W USA Art no...

Page 2: ......

Page 3: ...to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as we...

Page 4: ...age reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current...

Page 5: ...the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check t...

Page 6: ...clamps Remove screws 2 Remove the handlebar supports Place the handlebar supports in the required position Mount and tighten screws 2 Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 24...

Page 7: ...s M6 10 Nm 7 4 lbf ft B00096 10 Position the controls on the right half of the handlebar Info The routing of the cables can be seen in the figure 600817 10 Position the controls on the left half of th...

Page 8: ...the footrests with the springs and bolts Secure the bolts using the washers and pins Pliers for footrest spring 58429083000 B00908 01 All EXC models Mount the license plate holder with the license pla...

Page 9: ...ast 15 minutes and contact a physician Fill the battery Info Read the notes in the battery package Recharge the battery p 10 Install the battery p 11 B00097 01 Unpack and mount the KTM PowerParts incl...

Page 10: ...t falling over 3 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface B00789 10 All 125...

Page 11: ...Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber at the swing arm is Teflon coated It must not be lubricated with grease or with other lubricants Lubricants dissolve the Teflon coa...

Page 12: ...ork legs Tighten screws 3 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 3 7 Recharging the battery All 200 250 300 models Warning Risk of injury Battery acid and battery gases cause serious chemical...

Page 13: ...n the battery charger Battery charger 58429074000 You can also use the battery charger to test rest potential and start potential of the battery and to test the alternator With this device you cannot...

Page 14: ...ine and wiring harness Put on the clamp and mount and tighten screw 3 Finishing work Check the headlight setting p 12 3 11 Checking the headlight setting 400726 10 Position the vehicle upright on a ho...

Page 15: ...and can escape if the tank is overfilled See the notes on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inha...

Page 16: ...r Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Warning Environmental hazard Improper...

Page 17: ...DAYS EU M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft L...

Page 18: ...4 TECHNICAL DATA TIGHTENING TORQUES FOR CHASSIS 16 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft...

Page 19: ...1 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing meth...

Page 20: ...6 AUXILIARY SUBSTANCES 18 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000...

Page 21: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 22: ...3211909en 3211909en 06 2012 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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