KTM 125 EXC EU 2012 Setup Instructions Download Page 12

WORK

10

Warning

Environmental hazard

Hazardous substances cause environmental damage.

Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.

Info

Even when there is no load on the battery, it still loses power steadily.
The charge state and the type of charge are very important for the service life of the battery.
Rapid recharging with a high charging current shortens the battery's service life.
If the charging current, charging voltage and charging time are exceeded, electrolyte escapes through the safety valves. This
reduces the battery capacity.
If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.
If the battery is left in a discharged state for an extended period, it will become over-discharged and sulfate, destroying the
battery.
The battery is maintenance-free, i.e., the acid level does not have to be checked.

Preliminary work

Switch off all power consumers and switch off the engine.

Remove the seat. (

p. 8)

Disconnect the minus (negative) cable of the battery to avoid damage to the motor-
cycle's electronics.

400240-10

Main work

Connect the battery charger to the battery. Switch on the battery charger.

Battery charger (58429074000)

You can also use the battery charger to test rest potential and start potential of the
battery, and to test the alternator. With this device, you cannot overcharge the bat-
tery.

Info

Never remove the lid

1

.

Charge the battery with at most 10% of the capacity specified on the bat-
tery

2

.

Switch off the charger after charging. Disconnect the battery.
Guideline

The charge current, charge voltage and charge time must not be exceeded.
Charge the battery regularly when the
motorcycle is not in use

3 months

Subsequent work

Mount the seat. (

p. 8)

3.6

Installing the battery (All 250/300 models)

101394-10

Main work

Insert the battery into the battery compartment with the terminals facing to the
front.

Battery (YTX4L-BS)

Attach rubber band

1

.

Connect the positive cable

2

and negative cable

3

.

Guideline

Screw, battery terminal

M5

2.5 Nm
(1.84 lbf ft)

Info

Contact disks

A

must be mounted between battery terminals

4

and cable

sockets

5

with the claws facing up.

Slide positive terminal cover

6

over the positive terminal.

Summary of Contents for 125 EXC EU 2012

Page 1: ...RUCTIONS 2012 125 EXC EU 125 EXC SIX DAYS EU 200 EXC EU 200 EXC AUS 200 XC W USA 250 EXC EU 250 EXC AUS 250 EXC SIX DAYS EU 250 XC W USA 300 EXC EU 300 EXC AUS 300 EXC SIX DAYS EU 300 XC W USA Art no...

Page 2: ......

Page 3: ...to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as we...

Page 4: ...ge reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current m...

Page 5: ...Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate encl...

Page 6: ...e left and right handlebar supports evenly 600824 10 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and tighten the screws Gui...

Page 7: ...10 Nm 7 4 lbf ft B00096 10 Position the controls on the right half of the handlebar Info The routing of the cables can be seen in the figure 600817 10 Position the controls on the left half of the ha...

Page 8: ...ll the front fender p 11 Correctly mount the fuel tank breather All EXC models Refit the headlight mask with the headlight p 11 XC W Install the start number plate p 11 B00907 01 Mount the handlebar c...

Page 9: ...only in well ventilated areas In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Fill the...

Page 10: ...sh splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mount and tighten screw 3 Guideline Scre...

Page 11: ...dle M24x1 5 45 Nm 33 2 lbf ft Operate the hand brake lever several times until the brake linings are lying correctly against on the brake disc Remove the motorcycle from the lift stand Pull the front...

Page 12: ...isconnect the minus negative cable of the battery to avoid damage to the motor cycle s electronics 400240 10 Main work Connect the battery charger to the battery Switch on the battery charger Battery...

Page 13: ...k Connect the electric plug connector 1 B00833 11 Position the headlight mask and fix it with the rubber band 2 Info Ensure that the holding lugs engage in the fender Position the brake line and wirin...

Page 14: ...e ground or the sewage system 303520 10 Press release button 1 turn the filler cap counterclockwise and lift it free 3 11 Closing the filler cap 303521 10 Replace the filler cap and turn clockwise unt...

Page 15: ...nt of A 35 mm 1 38 in Total fuel tank capacity approx EXC EU EXC SIX DAYS 9 5 l 2 51 US gal Super unleaded gasoline mixed with 2 stroke engine oil 1 60 p 15 Total fuel tank capacity approx EXC AUS XC...

Page 16: ...SIX DAYS M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft...

Page 17: ...ON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing...

Page 18: ...AUXILIARY SUBSTANCES 16 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000...

Page 19: ...ication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieved...

Page 20: ...3211812en 3211812en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 10 2011 Photo Mitterbauer...

Reviews: