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KTM 1190 RC8 R USA, Owner'S Manual

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KTM 1190 RC8 R USA Owner'S Manual Download Page 233

17

SERVICE WORK ON THE ENGINE

231

Warning

Environmental hazard

 

Hazardous substances cause environmental damage.

–

Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.

Preparatory work

–

Place a suitable container under the engine.

100774-10

Main work

–

Remove screws

1

. Take off oil filter cover

2

with the O-ring.

100775-10

–

Pull oil filter

3

out of the oil filter housing.

Circlip pliers reverse (51012011000)

–

Completely drain the engine oil.

–

Clean the parts and the sealing area thoroughly.

Summary of Contents for 1190 RC8 R USA

Page 1: ...OWNER S MANUAL 2014 1190 RC8 R USA Art no 3213112en...

Page 2: ......

Page 3: ...completely All specifications are non binding KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipm...

Page 4: ...ccording to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by T V Management Service KTM S...

Page 5: ...OF VEHICLE 24 4 1 View of vehicle front left example 24 4 2 View of vehicle rear right example 26 5 SERIAL NUMBERS 28 5 1 Vehicle identification number type label 28 5 2 Key number 28 5 3 Engine numbe...

Page 6: ...erature display menu SET C F 77 6 47 Fuel consumption menu liters SET FUEL CONS 78 6 48 Fuel consumption menu gallons SET GAL US UK 79 6 49 Additional functions menu OPTIONS 80 6 50 Quick shifter menu...

Page 7: ...of the shock absorber 133 10 6 Adjusting the low speed compression damping of the shock absorber 134 10 7 Adjusting the high speed compression damping of the shock absorber 135 10 8 Adjusting the rebo...

Page 8: ...el 181 12 5 Adding brake fluid of front brake x 181 12 6 Checking the front brake linings 183 12 7 Checking the rear brake fluid level 184 12 8 Adding rear brake fluid x 185 12 9 Checking the rear bra...

Page 9: ...cycle 236 18 2 Checks and maintenance steps for winter operation 238 19 STORAGE 239 19 1 Storage 239 19 2 Preparing for use after storage 240 20 TROUBLESHOOTING 241 21 IMMOBILIZER BLINK CODE 244 22 EN...

Page 10: ...standing In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist...

Page 11: ...ds in the homologated version 2 2 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are high...

Page 12: ...hat is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Id...

Page 13: ...11...

Page 14: ...2 SAFETY ADVICE 12 2 4 Overview of labels B01298 10...

Page 15: ...label for the USA 4 Emission control information 5 Noise emission information 6 Chain tension information 7 Information on suspension setting 8 Information on locking of passenger seat 9 Information o...

Page 16: ...2 SAFETY ADVICE 14 500352 01 Type label for Canada 500353 01 Type label for the USA...

Page 17: ...2 SAFETY ADVICE 15 500350 01 Emission control information 500351 01 Noise emission information...

Page 18: ...2 SAFETY ADVICE 16 600928 01 Chain tension information B00594 01 Information on suspension setting...

Page 19: ...g in injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying KTM North America Inc If NHTSA receives multiple similar complaints...

Page 20: ...er Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www ktmusa com KTM Canada Inc Customer Support 1375 1 Marie Victorin Saint Bruno QC J3V 6B7 Phone 450 441 4451 x 4250 www ktmcanada co...

Page 21: ...moval or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 R...

Page 22: ...ts an increased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and...

Page 23: ...l of an end of life motorcycle Your authorized KTM dealer will be glad to advise you 2 14 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your f...

Page 24: ...auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or...

Page 25: ...erve these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some component...

Page 26: ...4 VIEW OF VEHICLE 24 4 1 View of vehicle front left example B01301 10...

Page 27: ...ight switch p 33 2 Headlight flasher switch p 33 2 Turn signal switch p 34 2 Horn button p 32 3 Filler cap 4 Tool set p 108 5 Seat lock p 107 6 Oil dipstick 7 Side stand p 111 8 Shift lever p 109 9 He...

Page 28: ...4 VIEW OF VEHICLE 26 4 2 View of vehicle rear right example B01302 10...

Page 29: ...eering lock p 35 5 Emergency OFF switch p 34 5 Electric starter button p 35 6 Hand brake lever p 31 7 Vehicle identification number type label p 28 8 Shock absorber rebound adjustment 9 Shock absorber...

Page 30: ...The type label for Canada is located on the frame on the left behind the steering head 5 2 Key number 700222 01 The key number Code number 1 can be found on the KEYCODECARD Info You need the key numb...

Page 31: ...IAL NUMBERS 29 5 3 Engine number B01304 10 The engine number 1 is stamped on the right side of the engine 5 4 Fork part number B01305 10 The fork part number 1 is stamped on the inner side of the fork...

Page 32: ...657 10 The shock absorber part number 1 is stamped on the upper part of the shock absorber above the adjusting ring towards the rear 5 6 Steering damper part number 100658 10 The steering damper part...

Page 33: ...lutch lever 1 is fitted on the left side of the handlebar The clutch is hydraulic and self adjusting 6 2 Hand brake lever 100660 10 The hand brake lever 1 is fitted on the right side of the handlebar...

Page 34: ...ttle grip 1 is fitted on the right side of the handlebar 6 4 Horn button 100661 12 The horn button 1 is fitted on the left side of the handlebar Possible states Horn button in neutral position Horn bu...

Page 35: ...switched on High beam on The light switch is in the upper position In this position the low beam the high beam and the tail light are switched on 6 6 Headlight flasher switch 100662 10 The headlight f...

Page 36: ...d to the right The turn signal switch automatically returns to the central position after use To switch off the turn signal press the turn signal switch towards the switch housing 6 8 Emergency OFF sw...

Page 37: ...triple clamp Info The ignition may only be switched on using a black ignition key Use the orange programming key to activate and deactivate the black ignition key Possible states Ignition OFF In this...

Page 38: ...6 CONTROLS 36 6 11 Overview 401121 10 1 Display p 39 2 Function buttons 3 Indicator lamps p 41 4 Info display p 40...

Page 39: ...itted on the handlebar front left The LAP button 2 is fitted on the handlebar rear left MODE button Changes to the next item on the info display in ROAD mode and in RACE mode LAP button Changes to the...

Page 40: ...switched on Test The segments of the tachometer and the gear display light up in and switch off in sequence The speed display counts from 0 to 300 and back The remaining display segments outside the i...

Page 41: ...shows the engaged gear Info The engaged gear can also be displayed in the info display The speed 4 is displayed in kilometers per hour KM H or in miles per hour MPH The time appears in segment 5 Info...

Page 42: ...public roads Menu 2 is RACE mode for riding on race tracks It allows riders to time laps themselves If the general warning lamp lights up the corresponding message is shown periodically in the info d...

Page 43: ...he idle speed indicator lamp lights up green The transmission is shifted to idle The high beam indicator lamp lights up blue The high beam is switched on EFI warning lamp MIL lights up flashes red The...

Page 44: ...components Never attach multiple ignition keys to a single key ring this may cause mutual interference and lead to problems A lost black ignition key must be deactivated to prevent unauthorized person...

Page 45: ...ue Battery voltage 10 80 V 401125 01 SERVICE IN xxx KM MPH appears on the info display if the distance to the next service falls below the specified value Distance 500 km 310 mi 401166 01 HIGH TEMP ap...

Page 46: ...1127 01 ICE appears on the info display if the external temperature falls below the specified value Temperature 3 C 37 F ICE disappears if the external temperature rises above the specified value Temp...

Page 47: ...45...

Page 48: ...6 CONTROLS 46 6 19 Overview of ROAD mode 401128 10...

Page 49: ...s on The motorcycle is being ridden ROAD mode Press the MODE button briefly and repeatedly until ODO Trip 1 Time 1 and Avs 1 appear in the info display ODO shows the total distance covered Trip 1 show...

Page 50: ...0 01 Condition Alternative 1 The ignition is on The motorcycle is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is being ridden ROAD mode Press the MODE button briefly and repea...

Page 51: ...lay changes to the SET UP menu Press the MODE but ton for 3 5 sec onds The display of Trip 2 Time 2 and Avs 2 is reset Press the MODE but ton briefly Next display mode 6 22 Gear display menu ODO Trip...

Page 52: ...ounts up to 9999 9 Gear shows the gear currently engaged Press the button No function Press the button No function Press the button and the button for 3 5 seconds The display changes to the SET UP men...

Page 53: ...consumption Avg shows the average fuel consumption OutTemp shows the external temperature The external temperature can be switched on and off in the SET UP menu TripF shows the distance covered since...

Page 54: ...the MODE button briefly and repeatedly until ENGINE MAP appears in the info dis play ENGINE MAP shows the active mapping for the engine electronics Press the button Changes the mapping Press the butt...

Page 55: ...until DISTANCE TONext Service appears in the info display DISTANCE TO Next Service shows the distance before the next service is necessary Press the button No function Press the button No function Pre...

Page 56: ...6 CONTROLS 54 6 26 Overview of RACE mode 401142 10...

Page 57: ...3 01 Condition Alternative 1 The ignition is on The motorcycle is stationary RACE mode Alternative 2 The ignition is on The motorcycle is being ridden RACE mode Press the MODE button briefly and repea...

Page 58: ...n and the button for 3 5 seconds The display changes to the SET UP menu Press the MODE but ton for 3 5 sec onds All values in RACE mode are reset except RACEODO Press the MODE but ton briefly Next dis...

Page 59: ...imum speed difference between the last lap and the lap before Best shows the maximum speed difference between the last lap and the highest maximum speed If the last lap was the lap with the highest ma...

Page 60: ...display LastLap shows the lap time of the last lap RaceTrip shows the distance covered since the last reset For example between two refuel ing stops RaceTrip is always running and counts up to 999 9...

Page 61: ...consumption Avg shows the average fuel consumption OutTemp shows the external temperature The external temperature can be switched on and off in the SET UP menu TripF shows the distance covered since...

Page 62: ...the MODE button briefly and repeatedly until ENGINE MAP appears in the info dis play ENGINE MAP shows the active mapping for the engine electronics Press the button Changes the mapping Press the butt...

Page 63: ...r of the lap with the best lap time LapTime shows the time of the lap behind LAP Lap shows the difference to the lap before Lap shows the difference to the lap after Press the button The next lap is d...

Page 64: ...ch the highest maximum speed was reached TopSpeed shows maximum speed of the lap behind LAP Lap shows the difference to the lap before Lap shows the difference to the lap after Press the button The ne...

Page 65: ...d since the last reset For example between two refuel ing stops RaceTrip is always running and counts up to 999 9 MaxRPM shows the highest engine speed reached during the RaceTrip TopSpeed shows the h...

Page 66: ...OPTION TPMS BACK SET KM MILES SET C F SET FUEL CONS SET GAL US UK BACK SET UP CHANGE MODE SET CLOCK SETTINGS UNITS OPTIONS EXIT SETUP ODO Trip 1 ODO Trip 2 ODO Trip 1 Gear FUEL ENGINE MAP DISTANCE TO...

Page 67: ...6 CONTROLS 65 Settings in SET UP mode Mode menu CHANGE MODE Time menu SET CLOCK Settings menu SETTINGS Units menu UNITS Additional functions menu OPTIONS EXIT SETUP menu...

Page 68: ...g light the lap blank time of the LAP button the number of laps and the reset time of the fuel reserve display In the UNITS menu you can set the units for the speed or distance temperature and fuel co...

Page 69: ...The motorcycle is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the MODE button briefly In the CHA...

Page 70: ...e button for 3 5 seconds Press the button once until the symbol shows SET CLOCK in the info display Press the MODE button briefly You can set the clock in the SET CLOCK menu Press the button Increases...

Page 71: ...nu you can activate the shift warning light In the LAP BLANK TIME menu you can set the lap blank time of the LAP button In the SET NUM LAPS menu you can set the number of laps to cover in RACE mode In...

Page 72: ...is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS...

Page 73: ...is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS...

Page 74: ...on The motorcycle is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbo...

Page 75: ...splay menu TRIP F RESET 400463 01 Condition Alternative 1 The ignition is on The motorcycle is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the bu...

Page 76: ...play to changes in the fuel level Press the button Increases the value Press the button Decreases the value Press the button and the button for 3 5 seconds No function Press the MODE but ton for 3 5 s...

Page 77: ...r measuring speed and distance In the SET C F menu you can set the unit for the temperature display In the SET FUEL CONS menu you can set the unit liters of the fuel consumption In the SET GAL US UK m...

Page 78: ...onary RACE mode Press the button and the button for 3 5 seconds Press the button three times until the symbol shows UNITS in the info display Press the MODE button briefly Press the MODE button briefl...

Page 79: ...ACE mode Press the button and the button for 3 5 seconds Press the button three times until the symbol shows UNITS in the info display Press the MODE button briefly Press the button once until the sym...

Page 80: ...n three times until the symbol shows UNITS in the info display Press the MODE button briefly Press the button twice until the symbol shows SET FUEL CONS in the info display Press the MODE button brief...

Page 81: ...Press the MODE button briefly Press the button three times until the symbol shows SET GAL US UK in the info dis play Press the MODE button briefly In the SET GAL US UK menu you can set the unit gallo...

Page 82: ...ION QKSHIFT menu you can switch the optional quick shifter on off In the OPTION OUTTEMP menu you can switch the external temperature display on off In the OPTION TPMS menu you can switch the tire pres...

Page 83: ...ress the button and the button for 3 5 seconds Press the button four times until the symbol shows OPTIONS in the info display Press the MODE button briefly Press the MODE button briefly In the OPTION...

Page 84: ...button for 3 5 seconds Press the button four times until the symbol shows OPTIONS in the info display Press the MODE button briefly Press the button once until the symbol shows OPTION OUTTEMP in the...

Page 85: ...he motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button four times until the symbol shows OPTIONS in the info display Press the MODE button briefly Press...

Page 86: ...nd Avs 1 is reset Next display mode Distance menu 2 ODO Trip 2 Time 2 Avs 2 No function No function The display changes to the SET UP menu The display of Trip 2 Time 2 and Avs 2 is reset Next display...

Page 87: ...function No function The display changes to the SET UP menu All values in RACE mode are reset except RACEODO Next display mode Fuel and external tem perature menu FUEL No function No function The dis...

Page 88: ...n Open and exit SET CLOCK or change to the next value Open and exit SET CLOCK or change to the next value SETTINGS menu The arrow moves up The arrow moves down No function The menu in front of the arr...

Page 89: ...t SET FUEL CONS Fuel consumption menu gallons SET GAL US UK Changes the unit Changes the unit No function Open and exit SET GAL US UK Open and exit SET GAL US UK Additional functions menu OPTIONS The...

Page 90: ...he motor cycle is being ridden RACE mode The ignition is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Menu...

Page 91: ...on is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Menu can be activated Maximum lap speed menu TOP SPEED...

Page 92: ...The ignition is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Menu can be activated SETTINGS menu Shift wa...

Page 93: ...The motor cycle is being ridden RACE mode The ignition is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Me...

Page 94: ...e Press the MODE button briefly and repeatedly until ENGINE MAP appears in the info display Press the MODE button for 3 5 seconds Select the mapping with the button or the button Press the MODE button...

Page 95: ...nd repeatedly until LAP BESTLAP LapTime appears in the info display LAP01 appears on the left of the info display Press the button The next lap is displayed Press the button The previous lap is displa...

Page 96: ...ode 6 58 Setting ROAD or RACE mode Condition The ignition is on The motorcycle is stationary 400475 01 Press the button and the button for 3 5 seconds Press the MODE button briefly The mode set is sho...

Page 97: ...he hour is shown Set the hour with the button or the button Press the MODE button briefly The minutes are shown Set the minutes with the button or the button Press the MODE button briefly The settings...

Page 98: ...to flash Set the engine speed with the button or the button Press the MODE button briefly The engine speed after RPM2 flashes Info RPM2 is the engine speed above which the shift warning light lights...

Page 99: ...fo display Press the MODE button briefly Press the button once until the symbol shows LAP BLANK TIME in the info display Press the MODE button briefly LAP BLANK T appears on the info display Info At d...

Page 100: ...tton and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS in the info display Press the MODE button briefly Press the button twice until the symbol shows SET NUM LAPS...

Page 101: ...or 3 5 seconds Press the button twice until the symbol shows SETTINGS in the info display Press the MODE button briefly Press the button three times until the symbol shows TRIP F RESET in the info dis...

Page 102: ...ay Press the MODE button briefly Press the button briefly and repeatedly until the symbol shows EXIT SETUP in the info display Press the MODE button briefly 6 64 Setting the kilometers miles SET KM MI...

Page 103: ...unit with the button or the button Press the MODE button briefly The settings are stored and the display changes to the UNITS menu Press the button briefly and repeatedly until the symbol shows BACK...

Page 104: ...or the button Press the MODE button briefly The settings are stored and the display changes to the UNITS menu Press the button briefly and repeatedly until the symbol shows BACK in the info display P...

Page 105: ...ay Select the unit with the button or the button Press the MODE button briefly The settings are stored and the display changes to the UNITS menu Press the button briefly and repeatedly until the symbo...

Page 106: ...efly The selected unit appears in the info display Select the unit with the button or the button Press the MODE button briefly The settings are stored and the display changes to the UNITS menu Press t...

Page 107: ...red and the display changes to the OPTIONS menu Press the button briefly and repeatedly until the symbol shows BACK in the info display Press the MODE button briefly Press the button briefly and repea...

Page 108: ...tely Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and keep away from children Warning Environmental hazard Improper handling of fuel is a danger to the env...

Page 109: ...that it is locked properly Change cloth ing that has been contaminated with fuel Immediately clean contaminated areas on the skin with soap and water Close the filler cap Push down the filler cap sli...

Page 110: ...6 CONTROLS 108 6 72 Tool set 100670 10 The tool set 1 is in the storage compartment under the seat 6 73 Supporting strap B01308 10 The supporting strap 1 is provided for the passenger to hold on to...

Page 111: ...r footrests can be folded up and down Possible states Passenger footrests folded up For operation without a passenger Passenger footrests folded down For operation with a passenger 6 75 Shift lever B0...

Page 112: ...sitions can be seen in the picture The neutral or idle position N is between the first and second gear 6 76 Foot brake lever B01309 10 The foot brake lever 1 is in front of the right footrest The foot...

Page 113: ...on the side stand The safety start system is active Side stand folded in This position is mandatory for all journeys The safety start sys tem is inactive 6 78 Helmet lock B01311 01 The steel cable in...

Page 114: ...rent tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accident...

Page 115: ...ever p 179 Adjust the foot brake lever p 152 Adjust the shift lever p 148 Get used to handling the vehicle on suitable terrain before making a longer trip Try also to ride as slowly as possible to get...

Page 116: ...g characteristics at high speed Adapt your speed according to your payload If the motorcycle is loaded with luggage ride more slowly Maximum speed with luggage 130 km h 80 8 mph Warning Danger of acci...

Page 117: ...e make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribu tion between the front and rear wheels Do not exceed the overall maximum permitted weig...

Page 118: ...e fluid level p 181 Check the rear brake fluid level p 184 Check the front brake linings p 183 Check the rear brake linings p 187 Check the brake system Check the coolant level p 221 Check the chain f...

Page 119: ...in an enclosed space without an effective exhaust extraction system Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safe...

Page 120: ...rting the engine DO NOT apply the throttle If you apply the throttle during the starting procedure the engine management shuts off the injectors and the engine will not start Press the starter for a m...

Page 121: ...ey position Do not change the ignition key position during a journey Warning Danger of accidents Distraction from traffic activity by adjustments to the vehicle Make all adjustments when the vehicle i...

Page 122: ...he tires have been run in Warning Danger of accidents Unstable handling characteristics Do not exceed the maximum permitted weight and axle loads The overall weight consists of motorcycle operational...

Page 123: ...and open the throttle Info You can see the positions of the six forward gears in the figure The neutral or idle position is between the first and second gears First gear is used for starting off or f...

Page 124: ...of accidents Reduced braking efficiency due to a wet or dirty brake system Clean or dry a dirty or wet brake system by riding and braking gently Warning Danger of accidents Reduced braking effect cau...

Page 125: ...wo gears but do not race the engine You will require less braking force and the brakes will not overheat 8 6 Stopping parking Warning Risk of misappropriation Usage by unauthorized persons Never leave...

Page 126: ...u switch off the engine with the emergency OFF switch but the ignition remains switched on at the ignition lock power continues to flow to most power consumers and the battery is soon discharged There...

Page 127: ...he vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel...

Page 128: ...he engine Adjust the mapping of the engine electronics for the fuel quality currently in use Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to...

Page 129: ...e oil screen x p 227 Check the oil nozzle for the clutch lubrication x Check the front brake linings p 183 Check the front brake discs p 179 Check the rear brake linings p 187 Check the rear brake dis...

Page 130: ...he valve clearance x Change the secondary air system membranes x Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect rout ing x Drain the drainage hose o...

Page 131: ...p 177 Check the screws and nuts for tightness x Change the coolant x Change the front brake fluid x Change the rear brake fluid x Check the headlight setting p 216 Check that the radiator fan is funct...

Page 132: ...up against the stop with force set the last discernible click as the last position These adjustments should be understood as a guideline and should always be the basis of your own personal chassis ada...

Page 133: ...k type Guideline Compression damping Comfort 20 clicks Standard 15 clicks Sport 15 clicks Full payload 15 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce suspension damp...

Page 134: ...ebound damping Comfort 20 clicks Standard 20 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase suspension damping turn counterclockwise to reduce damping 10 4 Adjusting the...

Page 135: ...should also adjust the rebound damping when you alter the spring preload 10 5 Compression damping of the shock absorber The compression damping of the shock absorber is divided into two ranges high s...

Page 136: ...sed to help Info The low speed setting can be seen during the slow to normal compression of the shock absorber 100686 10 Turn adjusting screw 1 clockwise with a screwdriver up to the last perceptible...

Page 137: ...will be pleased to help Info The high speed setting can be seen during the fast compression of the shock absorber B00574 10 Turn adjusting screw 1 clockwise all the way using a socket wrench Info Do...

Page 138: ...last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 15 clicks Full paylo...

Page 139: ...ight off the rear wheel and swingarm Info The spring preload can be adjusted correctly only if the rear wheel and the swingarm are fully relieved of weight Loosen screw 1 by two turns 100690 01 Turn t...

Page 140: ...to the steering arising from acceleration on uneven ground at high speed or when the load is temporarily taken from the front wheel The steering damper is adjusted to suit the riding style and the roa...

Page 141: ...owards as far as the last perceptible click Adjust the steering damper according to your riding style and the road conditions by turning the adjust screw clockwise towards Guideline Steering damper ad...

Page 142: ...the fork leg clamp and at the rear by the eccentric shaft The fork legs can be clamped at three positions in the triple clamp Upper triple clamp flush with upper edge of fork legs 0 mm 0 in Upper tri...

Page 143: ...screw 3 of the handlebar stub Info Loosen the screws far enough to prevent damage to the lacquer when the fork legs are moved Make the adjustments first on one fork leg and then on the other When the...

Page 144: ...to become more stable but also more difficult to handle 100694 10 Tighten screw 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 1 Guideline Screw bottom triple clamp M8 15 Nm 1...

Page 145: ...ide behavior Following modifications ride slowly at first to get the feel of the new ride behavior 100696 10 Loosen screw 1 100697 10 Turn eccentric shaft 2 to the desired position using the tool from...

Page 146: ...stem enables an individual setting of the footrest height and an individual adjustment of the controls The lower footrest position enables a more comfortable knee angle the upper footrest posi tion a...

Page 147: ...h spacers 2 and screws Guideline Standard Upper position Info The adjustable footrest bracket enables a more comfortable lower footrest posi tion or a sporting upper footrest position B00561 01 Mount...

Page 148: ...10 TUNING THE CHASSIS 146 100702 01 Repeat adjustment work on the footrest bracket on the other side Adjust the shift lever p 148 Adjust the foot brake lever p 152...

Page 149: ...10 Remove the screw 1 with the shift lever stub Position the shift lever stub with the screw in one of the holes 2 according to the desired lever length Guideline Standard Central hole Tighten screw...

Page 150: ...rake lever stub with the screw in one of the holes 2 according to the desired lever length Guideline Standard Central hole Tighten the screw Guideline Bolt foot brake lever stub M6 10 Nm 7 4 lbf ft Lo...

Page 151: ...e screws 1 and take off the shift rod Loosen lock nuts 2 Adjust the shift rod Guideline Shift rod adjustment range 114 153 mm 4 49 6 02 in Info Make the same adjustments on both sides At least 5 screw...

Page 152: ...lever lower drill hole shift shaft lower drill hole Shift power high short shift travel C shift lever lower drill hole shift shaft upper drill hole Info The shift rod can be mounted both on the shift...

Page 153: ...or a low position of the shift lever E Tighten the lock nuts of the shift rod Info After the counter nuts have been tightened the bearings of the shift shaft must be central and aligned identically to...

Page 154: ...he hex nut is locked 100708 10 Check the foot brake lever setting Info Position A of the foot brake lever may vary considerably depending on the set ting 10 21 Checking the free travel of the foot bra...

Page 155: ...n the process If the free travel does not meet specifications Adjust the free travel 10 22 Handlebar height position 100755 10 Handlebar height By removing or inserting distance sleeve 1 you can set t...

Page 156: ...position difference 6 5 Standard Position A 10 23 Adjusting the handlebar height position Info The handlebar stub position must be identical on the left and right of the vehicle 100756 11 Adjusting th...

Page 157: ...bove the triple clamp Mount and tighten screw Guideline Remaining frame bolts M5 5 Nm 3 7 lbf ft 100759 01 Tighten the screw Guideline Screw handlebar stub M8 20 Nm 14 8 lbf ft Repeat the adjustments...

Page 158: ...Remove screw 2 with distance sleeve 3 Carefully shift the handlebar stub by the length of the distance sleeve Watch out for the handlebar position difference Guideline Length distance sleeve 15 mm 0...

Page 159: ...e cable routing If a component restricts the freedom of movement of the steering or comes into contact with the trim Establish freedom of movement and reposition the component 600986 11 Adjusting the...

Page 160: ...r the entire steering range If a component restricts the freedom of movement of the steering or comes into contact with the trim Establish freedom of movement and reposition the component 600986 10 Ad...

Page 161: ...ar stub Carefully move the handlebar to and fro over the entire steering range If a component restricts the freedom of movement of the steering or comes into contact with the trim Establish freedom of...

Page 162: ...tions ride slowly at first to get the feel of the new ride behavior Preparatory work Remove the seat p 167 B01317 10 Main work Remove screws 1 with the bushings B01318 10 Raising the seat position Rem...

Page 163: ...01318 11 Remove screws 3 with the washers on the left and right sides of the vehicle Push up on the subframe until the drilled holes of the frame are aligned with the holes at the bottom rear of the s...

Page 164: ...ount the screws with the washer on the left and right sides of the vehicle but do not tighten yet B01318 14 Remove screws 2 with the washers on the left and right sides of the vehicle Push up on the s...

Page 165: ...Screw subframe M8 20 Nm 14 8 lbf ft Loctite 243 Info Check the cable routing the lambda sensor cable should not be taut 305720 10 Mount rubber cover 4 in the vacant threaded holes on both sides B01317...

Page 166: ...10 TUNING THE CHASSIS 164 Finishing work Fit the seat p 168...

Page 167: ...the rear Adapter 61029055120 Rear wheel stand 61029055400 Stand the motorcycle upright align the lifting gear to the link fork and the adapters and raise the motorcycle 11 2 Removing the rear of moto...

Page 168: ...n work Move the handlebar to the straight ahead position Align the lifting gear at the front with the adapters to the fork legs Front wheel stand 61029055300 Info Always raise the rear of the motorcyc...

Page 169: ...work Release bleeder screws 1 Any excess pressure escapes from the interior of the fork Tighten the bleeder screws Info Perform this action on both fork legs 11 6 Removing the seat B01308 11 Insert th...

Page 170: ...Warning Danger of accidents Impairment of ride behavior and vehicle operation if a helmet or helmet lock is attached to the vehicle Do not use the helmet lock for holding a helmet or other objects du...

Page 171: ...the passenger seat B01326 01 Warning Danger of accidents The passenger seat can come loose from the anchoring if it is not mounted correctly After mounting the passenger seat check that it is locked c...

Page 172: ...ir grip Remove oil and grease with a suitable cleaning material Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil a...

Page 173: ...ccidents Danger caused by incorrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in th...

Page 174: ...4 Adjusting the chain tension Warning Danger of accidents Danger caused by incorrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rea...

Page 175: ...reference marks C The rear wheel is then correctly aligned Info The lower chain section must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten...

Page 176: ...in rear sprocket and engine sprocket 100132 10 Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the power set x Info The engine sprocket re...

Page 177: ...Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance B at the longest chain section 272 mm 10 71 in If distance B is greater than the...

Page 178: ...ts 1 of the chain are no longer visible at the lower edge C of the open ing of the chain sliding guard Change the chain sliding guard x Check that the chain sliding guard is firmly seated If the chain...

Page 179: ...ndlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do no...

Page 180: ...78 11 18 Correcting fluid level of hydraulic clutch Info The fluid level rises with increasing wear of the clutch lining disc Do not use brake fluid Move the clutch fluid reservoir mounted on the hand...

Page 181: ...Danger of accidents Reduced braking efficiency due to worn brake disc s Change the worn brake disc s without delay Your authorized KTM RC8 workshop will be pleased to help 100135 10 Check the thicknes...

Page 182: ...ay Your authorized KTM RC8 workshop will be pleased to help 400480 10 Check the thickness of the brake disc in several places to see if it conforms to measure ment A Info Wear reduces the thickness of...

Page 183: ...nt and rear brake according to the service schedule Your authorized KTM RC8 workshop will be pleased to help 100712 10 Move the brake fluid reservoir mounted on the handlebar to a horizontal position...

Page 184: ...nd rear brake according to the service schedule Your authorized KTM RC8 workshop will be pleased to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters...

Page 185: ...luid immediately with water 12 6 Checking the front brake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authori...

Page 186: ...e linings x 12 7 Checking the rear brake fluid level Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake sys...

Page 187: ...and do not continue riding Your authorized KTM RC8 workshop will be pleased to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep...

Page 188: ...e lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid is corrosive and will damage painted surfaces Use only clean brake fluid from a sealed co...

Page 189: ...d brake discs If the brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly reduced and the brake discs are destroyed Check the bra...

Page 190: ...ke calipers carefully back from the brake discs and hang them to one side Info Do not pull the hand brake lever when the brake calipers are removed C00335 10 Loosen screws 2 and 3 Release screw 2 by a...

Page 191: ...Installing the front wheel x C00336 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Replace the wheel bearing x Clean and grease the shaft seal rings 1 and mati...

Page 192: ...d side when viewed in the direction of travel B00584 10 Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and greas...

Page 193: ...ake lever while it is actu ated The brake calipers align themselves Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Release the fixat...

Page 194: ...ssible and then remove the chain from the rear sprocket Info Protect the motorcycle and its attachments against damage by covering them Warning Danger of accidents Reduced braking efficiency due to da...

Page 195: ...r brake After installing the rear wheel always operate the foot brake until the pressure point is reached C00341 10 Main work Check the rear hub cush drive x p 195 Remove bushing 1 Clean and grease th...

Page 196: ...pletely to the rear Position the rear wheel The brake caliper support and brake linings are correctly positioned C00344 01 Push the rear wheel as far forward as possible and place the chain on the rea...

Page 197: ...25x1 5 90 Nm 66 4 lbf ft Thread greased Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Finishing work Remove the rear...

Page 198: ...f the shock absorbers Finishing work Install the rear wheel x p 193 Remove the rear of the motorcycle from the lifting gear p 165 Check the chain tension p 171 13 6 Checking the tire condition Warning...

Page 199: ...lternating angles The full grip levels are not achieved until the tires have been run in Info The type condition and air pressure of the tires all have a major impact on the handling of the motorcycle...

Page 200: ...ter five years If a tire is more than five years old Change the tires 13 7 Checking the tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire Correct tire pressure to...

Page 201: ...13 WHEELS TIRES 199 Mount the dust cap Info The rubber seal in the dust cap prevents air from leaking out of the tire if the valve is defective...

Page 202: ...tery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physici...

Page 203: ...ect negative minus cable 1 of the battery B01329 10 Remove the cover of the positive terminal Disconnect the positive plus cable 2 of the battery B01329 11 Remove screws 3 Removing the securing bracke...

Page 204: ...in the battery rack Info The terminals of the battery must face the rear of the vehicle Position the bracket 1 B01329 13 Mount and tighten screws 2 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf...

Page 205: ...id and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the e...

Page 206: ...the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehic...

Page 207: ...he alternator With this device you cannot overcharge the battery Info Never remove lid 1 Charge the battery at no more than 10 of the capacity specified on the battery housing 2 Switch off the charger...

Page 208: ...n be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Info The main fuse protects all power consumers of the vehicle The main fuse is un...

Page 209: ...ain fuse 2 Info A reserve fuse 3 is located in the starter relay Install a new main fuse Fuse 58011109130 p 259 Tip Place the spare fuse in the starter relay so that it is available if needed Attach t...

Page 210: ...rloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the...

Page 211: ...e plate lamp Fuse 3 10 A horn brake light Fuse 4 10 A radiator fan Fuse 5 10 A fuel pump Fuse 6 10 A ignition fuel injection Fuse 7 not used Fuse 8 10 A for auxiliary equipment permanent positive Fuse...

Page 212: ...ced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power consu...

Page 213: ...e retaining clamp 6 on both sides squeeze and fold to the side Remove headlight bulb 7 700296 01 Position the new headlight bulb in the headlight housing Low beam high beam H7 base PX26d p 259 Info In...

Page 214: ...Position the lug 9 of the lamp cover in the notch Engage the latch 3 Check that the lighting is functioning properly 100742 10 Position the rubber holder 2 Fold down the combination instrument Positio...

Page 215: ...e on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power consumers and the engine...

Page 216: ...on both sides squeeze and fold to the side Remove headlight bulb Position the new headlight bulb in the headlight housing Low beam high beam H7 base PX26d p 259 Info Insert the headlight bulb so that...

Page 217: ...er in the notch Engage the latch Check that the lighting is functioning properly B01332 10 Position the cover Info Check for correct positioning and freedom of movement of the brake lines Mount and ti...

Page 218: ...istance A in front of the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The li...

Page 219: ...headlight range 14 10 Activating deactivating ignition key Info The orange programming key must only be used for activating and deactivating 401114 10 Loss of a black ignition key second black igniti...

Page 220: ...The immobilizer indicator lamp lights up switches off briefly and switches on again Switch off the ignition by turning the black programming key to the position OFF Remove the black ignition key Inse...

Page 221: ...the orange programming key to the ON position EFI warning lamp MIL lights up switches off and then starts to flash The immobilizer indicator lamp lights up switches off briefly and flashes according t...

Page 222: ...hts up switches off and then starts to flash The immobilizer indicator lamp lights up switches off briefly and switches on again Switch off the ignition by turning the black programming key to the pos...

Page 223: ...compensating tank 3 When the temperature falls this surplus coolant is sucked back into the cooling system 401167 10 Cooling takes place by means of the air stream and a radiator fan 4 which is contr...

Page 224: ...lant bleed the cooling system x If the coolant level in the compensating tank does not meet specifications but the tank is not empty Check the cooling system for leaks x Fill the cooling system compen...

Page 225: ...dren Note Engine damage Impaired cooling efficiency due to air trapped in the cooling system After draining coolant and refilling the cooling system the motorcycle must be raised at the front accordin...

Page 226: ...cifications Adjust the play in the throttle cable x p 225 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always...

Page 227: ...ion Throttle position sensor circuit A check in zero position x Info It is imperative to use the KTM diagnostics tool for this Push back protection cap 1 Unscrew lock nut 2 Set the play in the throttl...

Page 228: ...ight on a horizontal surface 100769 10 Main work Remove oil dipstick 1 Check the engine oil level in the measurement range Info After switching off the engine wait one minute before checking the level...

Page 229: ...ng Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden Wear appropriate protective clothing and safety gloves In case of burns rinse immediately with lukewarm water W...

Page 230: ...off the left exhaust cover 2 100772 10 Stand the motorcycle on its side stand on a level surface Place a suitable container under the engine Remove oil drain plug 3 with the magnet O rings and oil scr...

Page 231: ...3 10 Thoroughly clean magnet 4 and oil screen 5 of the oil drain plug 100772 11 Mount and tighten the oil drain plugs with the magnet O rings and oil screen Guideline Oil drain plug M20x1 5 20 Nm 14 8...

Page 232: ...rews 1 Guideline Screw painted trim parts M5 3 5 Nm 2 58 lbf ft 17 4 Removing the oil filter x Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden Wear approp...

Page 233: ...e disposed of as stipulated in applicable regulations Preparatory work Place a suitable container under the engine 100774 10 Main work Remove screws 1 Take off oil filter cover 2 with the O ring 10077...

Page 234: ...ing engine screws M5 6 Nm 4 4 lbf ft 17 6 Filling up with engine oil x Info Too little engine oil or poor quality engine oil results in premature wear to the engine B01336 10 Main work The oil must be...

Page 235: ...in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction...

Page 236: ...stem Start the engine and check that it is oil tight Finishing work Check the engine oil level p 226 17 7 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature w...

Page 237: ...anger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start...

Page 238: ...eaners brake fluid etc should be disposed of as stipulated in applicable regulations Info To maintain the value and appearance of the motorcycle over a long period clean it regularly Avoid direct suns...

Page 239: ...and brake system to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 170 Treat bare metal except for brake discs and the exhaust system with an...

Page 240: ...an the brake system Info After EVERY trip on salted roads thoroughly clean the brake calipers and brake linings after they have cooled down while they are installed use cold water and dry them well Af...

Page 241: ...401058 01 Add fuel additive the last time you refuel before taking the motorcycle out of service Fuel additive p 270 Fill up with fuel p 125 Clean the motorcycle p 236 Change the engine oil and filte...

Page 242: ...ine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and exhaust system to rust 19 2 Preparing for use after storag...

Page 243: ...ilizer active Read the immobilizer blink code EFI control unit not activated Encode the EFI control unit x Malfunction in CAN bus communica tion Read out the trouble code memory using the KTM diagnost...

Page 244: ...code memory using the KTM diagnostics tool x Engine overheats HIGH TEMP Too little coolant in cooling system Check the cooling system for leaks x Check the coolant level p 221 Cooling fins very dirty...

Page 245: ...e light and horn do not work Fuse 3 blown Change the fuses of individual power consumers p 208 Battery discharged Ignition not switched off when vehicle parked Recharge the battery x p 203 Battery is...

Page 246: ...t 1 second pause 4x short Error level condition Malfunction in transponder of black ignition key Blink code of immobilizer indica tor lamp 15 Immobilizer indicator lamp flashes 1x short 1 second pause...

Page 247: ...ion encryption query from EFI control unit to immobilizer control unit Blink code of immobilizer indica tor lamp 32 Immobilizer indicator lamp flashes 3x short 1 second pause 2x short Error level cond...

Page 248: ...lamp MIL flashes 7x short Error level condition Throttle position sensor circuit B input signal too low Throttle position sensor circuit B input signal too high Blink code EFI warning lamp MIL 09 EFI...

Page 249: ...too low Intake air temperature sensor input signal too high Blink code EFI warning lamp MIL 14 EFI warning lamp MIL flashes 1x long 4x short Error level condition Ambient air pressure sensor input si...

Page 250: ...de EFI warning lamp MIL 24 EFI warning lamp MIL flashes 2x long 4x short Error level condition Power supply circuit fault Blink code EFI warning lamp MIL 25 EFI warning lamp MIL flashes 2x long 5x sho...

Page 251: ...nder 2 circuit fault Blink code EFI warning lamp MIL 39 EFI warning lamp MIL flashes 3x long 9x short Error level condition Ignition coil 2 cylinder 1 circuit fault Blink code EFI warning lamp MIL 40...

Page 252: ...ter cylinder 2 sensor 1 short circuit to ground or open circuit Lambda sensor heater cylinder 2 sensor 1 input signal too high Blink code EFI warning lamp MIL 49 EFI warning lamp MIL flashes 4x long 9...

Page 253: ...ng lamp MIL 69 EFI warning lamp MIL flashes 6x long 9x short Error level condition Manifold absolute pressure sensor cylinder 2 connection leaks Blink code EFI warning lamp MIL 81 EFI warning lamp MIL...

Page 254: ...at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston pin bearing No bearing bushes DLC co...

Page 255: ...de spark plug NGK LMAR7A 9 Electrode gap spark plug 0 8 0 9 mm 0 031 0 035 in Cooling Water cooling permanent circulation of coolant by water pump Idle speed 1 500 1 600 rpm Cold start device Electric...

Page 256: ...Nm 8 9 lbf ft Screw coolant connection on cylinder head M6 10 Nm 7 4 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft S...

Page 257: ...ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw engine console M8 20 Nm 14 8 lbf ft Loctite 243 Screw heat exchanger M8 15 Nm 11 1 lbf ft Screw timing c...

Page 258: ...8 9 lbf ft Rotor screw M12x1 5 90 Nm 66 4 lbf ft Spark plug M12x1 5 15 Nm 11 1 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner...

Page 259: ...95 RON 95 PON 91 p 269 Super unleaded ROZ 98 RON 98 PON 94 p 269 Fuel reserve approx 3 5 l 3 7 qt 23 4 Chassis Frame Lattice frame made of chromium molybdenum steel tubing powder coated Fork WP Suspen...

Page 260: ...2 5 bar 36 psi Rear 2 9 bar 42 psi Secondary drive 17 38 Chain 5 8 x 5 16 X ring Steering head angle 66 7 Wheelbase 1 425 mm 56 1 in Seat height unloaded Lower frame rear position 805 mm 31 69 in Upp...

Page 261: ...h beam H7 base PX26d 12 V 55 W Parking light LED Instrument lights and control lamps LED Turn signal LED Brake tail light LED License plate lamp W5W base W2 1x9 5d 12 V 5 W 23 6 Tires Front tires Rear...

Page 262: ...mfort 20 clicks Standard 20 clicks Sport 10 clicks Full payload 10 clicks Spring preload Preload Adjuster Comfort 5 turns Standard 5 turns Sport 3 turns Full payload 3 turns Spring length with preload...

Page 263: ...ndard 2 5 turns Sport 1 5 turns Full payload 1 5 turns Compression damping low speed Comfort 20 clicks Standard 20 clicks Sport 20 clicks Full payload 20 clicks Rebound damping Comfort 20 clicks Stand...

Page 264: ...luid reservoir of rear brake M5 5 Nm 3 7 lbf ft Loctite 243 Screw brake line holder M5 5 Nm 3 7 lbf ft Screw chain guard M5 5 Nm 3 7 lbf ft Screw chain sliding guard M5 5 Nm 3 7 lbf ft Screw fuel leve...

Page 265: ...eflector on shift shaft M6 18 Nm 13 3 lbf ft Loctite 243 Fork end pinch bolts M8 15 Nm 11 1 lbf ft Nut forked bracket on foot brake lever M8 30 Nm 22 1 lbf ft Loctite 243 Remaining chassis nuts M8 25...

Page 266: ...clamp M8 10 Nm 7 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Screw subframe M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Remaining chassis nuts M10 4...

Page 267: ...vot M19x1 5 130 Nm 95 9 lbf ft Thread greased Screw seat lock M22x1 5 8 Nm 5 9 lbf ft Bolt front axle M25x1 5 45 Nm 33 2 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased Screw st...

Page 268: ...astrol RESPONSE BRAKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Coolant Guideline Use only suitable coolant even in countries with high temperatures Using inferior antifreeze can result in corrosi...

Page 269: ...that possess the corresponding properties Fully synthetic engine oil Recommended supplier Motorex Power Synt 4T Engine oil SAE 5W 40 Standard classification JASO T903 MA p 272 SAE p 272 SAE 5W 40 Gui...

Page 270: ...luid 15 Standard classification ISO VG 15 Guideline Use only hydraulic oil that complies with the specified standard see specifications on the container and that possesses the corre sponding propertie...

Page 271: ...aded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or...

Page 272: ...Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike...

Page 273: ...ints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil...

Page 274: ...vice intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated wit...

Page 275: ...84 Brake linings front brake checking 183 rear brake checking 187 Brakes 122 Braking 122 C Capacity coolant 257 engine oil 232 256 257 fuel 126 257 Chain checking 174 checking for dirt 170 cleaning 17...

Page 276: ...NGE MODE 67 86 89 next service menu DISTANCE TO Next Service 53 85 88 notes warnings 42 number of laps menu SET NUM LAPS 72 86 90 quick shifter menu OPTION QKSHIFT 81 87 91 remaining laps menu LAPSTOG...

Page 277: ...oving 188 Fuel consumption unit gallons SET GAL US UK setting 103 liters SET FUEL CONS setting 102 Fuel reserve display TRIP F RESET setting 99 Fuse individual power consumers changing 208 H Hand brak...

Page 278: ...rcycle cleaning 236 raising the front with lifting gear 166 raising the rear with lifting gear 165 removing the front from the lifting gear 166 removing the rear from the lifting gear 165 N Number of...

Page 279: ...mode adjusting 94 S Safe operation 19 Seat fitting 168 removing 167 Seat lock 107 Service 22 Service schedule 127 129 SET C F temperature unit setting 101 SET CLOCK adjusting 95 Shift lever 109 setti...

Page 280: ...htening torques 253 fork 260 shock absorber 261 tires 259 Throttle cable play adjusting 225 Throttle grip 32 Tire air pressure checking 198 Tire condition checking 196 Tool set 108 Transport 124 Troub...

Page 281: ...3213112en 3213112en 10 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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