KTM 1190 Adventure R AU Owner'S Manual Download | Manualshive

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INDEX

225

INDEX

A

ABS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Antilock brake system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Auxiliary substances

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

B

Battery

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Brake discs

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Brake fluid

front brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
rear brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Brake fluid level

front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 138
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Brake linings

front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 141
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Brake system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135-145

Brakes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Brakes, applying

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

C

Capacity

coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193, 210
fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 210

Center stand

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Chain

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
checking for dirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Chain tension

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Chassis number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Clutch

fluid level, checking/rectifying . . . . . . . . . . . . . . . . . . . 117

Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

basic position, adjusting . . . . . . . . . . . . . . . . . . . . . . . . 71

Combination instrument . . . . . . . . . . . . . . . . . . . . . . . . . 50-67

"ABS"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Activation and test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

"Clock/Date"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

"Distance"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

"Drive Mode"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 187

"DRL"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

"Favorites"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

"Fuel Cons"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

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Summary of Contents for 1190 Adventure R AU

Page 1: ...OWNER S MANUAL 2015 1190 Adventure R US Art no 3213268en ...

Page 2: ......

Page 3: ...d out completely All specifications are non binding KTM Motorrad AG specifically reserves the right to modify or delete technical specifications prices col ors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local condi tions as well as to stop production of a particular model without prior notice KTM accepts no liability for del...

Page 4: ...61 According to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Motorrad AG 5230 Mattighofen Austria ...

Page 5: ...iew of vehicle front left side vehicle differs slightly from photo 24 4 2 View of vehicle rear right side vehicle differs slightly from photo 26 5 SERIAL NUMBERS 28 5 1 Chassis number 28 5 2 Type label 28 5 3 Key number 29 5 4 Engine number 30 5 5 Fork part number 30 5 6 Shock absorber part number 31 6 CONTROLS 32 6 1 Clutch lever 32 6 2 Hand brake lever 32 6 3 Throttle grip 33 6 4 Switches on the...

Page 6: ...l Info 57 7 9 5 TPMS optional 57 7 9 6 Set Favorites 58 7 9 7 Settings 59 7 9 8 Warning 59 7 9 9 Heat Grip optional 60 7 9 10 MTC ABS 60 7 9 11 Drive Mode 61 7 9 12 Menu overview 62 7 9 13 Language 63 7 9 14 Distance 64 7 9 15 Temp 64 7 9 16 Pressure 65 7 9 17 Fuel Cons 65 7 9 18 Clock Date 66 7 9 19 Shift Light 66 7 9 20 Heat Grip 67 7 9 21 DRL 67 8 ERGONOMICS 68 8 1 Handlebar position 68 8 2 Adj...

Page 7: ...ng the spring preload of the shock absorber 105 13 SERVICE WORK ON THE CHASSIS 107 13 1 Raising the vehicle with the center stand 107 13 2 Removing the vehicle from the center stand 107 13 3 Removing the seat 108 13 4 Mounting the seat 109 13 5 Checking for chain dirt 109 13 6 Cleaning the chain 110 13 7 Checking the chain tension 111 13 8 Adjusting the chain tension 112 13 9 Checking the chain re...

Page 8: ...ng the fuses in the fuse box 169 16 7 Removing the headlight mask with the headlight 171 16 8 Refitting the headlight mask with the headlight 172 16 9 Changing the low beam bulb 173 16 10 Changing the high beam bulb 174 16 11 Changing the turn signal bulb 176 16 12 Checking the headlight setting 177 16 13 Adjusting the headlight range 178 16 14 Activating deactivating the ignition key 179 17 COOLI...

Page 9: ...ine oil 210 23 3 2 Coolant 210 23 3 3 Fuel 210 23 4 Chassis 210 23 5 Electrical system 212 23 6 Tires 213 23 7 Fork 213 23 8 Shock absorber 214 23 9 Chassis tightening torques 215 24 SUBSTANCES 219 25 AUXILIARY SUBSTANCES 222 26 STANDARDS 224 INDEX 225 ...

Page 10: ...rstanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page 1 2 Formats used The typographical formats used in this document are explained below Specific name Identif...

Page 11: ...roads in the homologated version 2 2 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are highlighted in the text and are referred to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they ...

Page 12: ... that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken Warning Indicates a danger that will lead to environmental damage if the appropri...

Page 13: ...11 ...

Page 14: ...2 SAFETY ADVICE 12 2 4 Overview of labels M00609 10 ...

Page 15: ...g 2 Canada type label 3 Information on emission control 4 Information on chain tension 5 Information on noise emission 6 Information on starting up 7 Information on tires 8 USA type label 9 Technical Information 500296 01 Information on suspension tuning ...

Page 16: ...2 SAFETY ADVICE 14 M00581 01 Canada type label M00582 01 Information on emission control ...

Page 17: ...2 SAFETY ADVICE 15 M00580 01 Information on chain tension M00583 01 Information on noise emission ...

Page 18: ...2 SAFETY ADVICE 16 M00574 01 Information on starting up M00608 01 Information on tires ...

Page 19: ...uld immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying KTM North America Inc If NHTSA receives multiple similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or KT...

Page 20: ...omer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www ktmusa com KTM Canada Inc Customer Support 1375 1 Marie Victorin Saint Bruno QC J3V 6B7 Phone 450 441 4451 x 4250 www ktmcanada com 2 7 Operating noise warning This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use Otherwise the owner may become ...

Page 21: ...emoval or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 Replacing moving part of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufac turer 2 10 Safe operation Danger Danger of accidents Danger arising f...

Page 22: ...creased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements In the interest of your own safety KTM recommends that you only operate the vehicle while wearing protective clothing 2 12 Work rules Special tools are necessary for some of the w...

Page 23: ...It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains use ful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to en...

Page 24: ...rd Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by KTM and have them installed...

Page 25: ...place worn parts before the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembl...

Page 26: ...4 VIEW OF VEHICLE 24 4 1 View of vehicle front left side vehicle differs slightly from photo M00606 10 ...

Page 27: ...essories p 40 2 Clutch lever p 32 3 Seat lock p 45 4 Grab handles p 45 5 Luggage rack plate p 46 6 Passenger footrests p 46 7 Center stand p 49 8 Rider footrests p 72 9 Shift lever p 47 10 Side stand p 48 11 Level viewer engine oil 12 Fuel cocks p 43 ...

Page 28: ...4 VIEW OF VEHICLE 26 4 2 View of vehicle rear right side vehicle differs slightly from photo M00607 10 ...

Page 29: ... 4 Fork rebound adjustment 5 Emergency OFF switch p 37 5 Electric starter button p 37 6 Throttle grip p 33 7 Hand brake lever p 32 8 Storage compartment 9 Cooling system compensating tank 10 Foot brake lever p 48 11 Shock absorber compression adjustment 12 Shock absorber rebound adjustment ...

Page 30: ...he chassis number is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 0 0 1 1 402174 10 Type label USA is affixed to the frame behind the steering head at the top right ...

Page 31: ...10 The key number Code number can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place Use the orange programming key to activate and deactivate the black ignition key Keep the orange programming key in a safe place it must only be used for learning and programming functions ...

Page 32: ...SERIAL NUMBERS 30 5 4 Engine number 402296 10 The engine number is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number is stamped on the inner side of the fork stub ...

Page 33: ...5 SERIAL NUMBERS 31 5 6 Shock absorber part number 402339 10 The shock absorber part number is stamped on the upper part of the shock absorber ...

Page 34: ...self adjusting 6 2 Hand brake lever S00215 10 The hand brake lever is fitted on the right side of the handlebar The hand brake lever is used to activate both the front brake and rear brake at the same time Info When the Offroad ABS mode is switched on only the front brake is activated When ABS is switched off only the front brake is activated ...

Page 35: ... 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar M00547 10 Overview of the left combination switch 1 Light switch p 34 2 Hazard warning flasher switch p 34 3 Menu switch p 35 4 Turn signal switch p 35 5 Horn button p 36 ...

Page 36: ...3 Hazard warning flasher switch 602606 10 The hazard warning flasher switch is fitted on the combination switch on the left The hazard warning flasher is used to indicate emergency situations Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activated as long ...

Page 37: ...S00217 10 The turn signal switch is fitted on the combination switch on the left Possible states Turn signal off Push the turn signal switch toward the switch housing Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns aut...

Page 38: ...has been on for at least 10 seconds and 150 meters of riding distance the turn signal is switched off If the vehicle is stationary both counters are stopped If the turn signal switch is reactivated both counters are reset 6 4 6 Horn button S00218 10 The horn button is fitted on the combination switch on the left Possible states Horn button in basic position Horn button pressed The horn is operated...

Page 39: ...ted a running engine stops and a non running engine cannot be started A message appears on the matrix display Emergency OFF switch on This position is required for operation the igni tion circuit is closed 6 5 2 Electric starter button S00221 10 The electric starter button is fitted on the right side of the handlebar Possible states Electric starter button in basic position Electric starter button...

Page 40: ...rcuit is closed and the engine can be started Steering locked In this position the ignition circuit is interrupted and the steering locked The black ignition key can be removed 6 7 immobilizer 401815 10 The electronic immobilizer secures the vehicle against unauthorized use The immobilizer is activated automatically and the engine electronics are locked when the ignition key is withdrawn The immob...

Page 41: ...CODECARD can be ordered from an authorized KTM workshop they need to be activated for use 6 8 Locking the steering Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the key into the ignition handlebar lock press in and turn to the left Remove the key St...

Page 42: ...right Remove the key You can now steer the bike again 6 10 Socket for electrical accessories S00223 10 Socket for electrical accessories is fitted to the left of the combination instrument It is connected to permanent positive and fuse protected Socket for electrical accessories Voltage 12 V Maximum current con sumption 10 A ...

Page 43: ...uel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and kee...

Page 44: ...key breakage To take pressure off of the ignition key push down on the filler cap Damaged igni tion keys must be replaced Turn ignition key clockwise Fold open filler cap 6 12 Closing the filler cap S00228 10 Fold down filler cap Turn ignition key clockwise ...

Page 45: ...Immediately clean contaminated areas on the skin with soap and water Remove ignition key and close cover 6 13 Fuel cocks M00618 10 A fuel cock is located on each side of the fuel tank Info The fuel cocks must always be open during operation The fuel cocks are only closed to remove the fuel tank Possible states Fuel cocks are closed A level equalization cannot take place and fuel cannot flow out of...

Page 46: ...6 14 Opening the storage compartment S00226 10 Press lock in the direction of the arrow and lift the cover at the same time 6 15 Closing the storage compartment S00226 11 Press cover downward The lock engages audibly ...

Page 47: ... 45 6 16 Seat lock S00238 10 The seat lock is located on the left side of the vehicle It can be unlocked using the ignition key 6 17 Grab handles M00619 10 The passenger can hold onto grab handles during the trip ...

Page 48: ...te may not be loaded with more than the specified weight Maximum permissible load on luggage rack plate 8 kg 18 lb Info Note the information provided by the luggage manufacturer 6 19 Passenger footrests M00620 01 The passenger footrests can be folded up and down Possible states Passenger footrests folded up For operation without a passenger Passenger footrests folded down For operation with a pass...

Page 49: ...ONTROLS 47 6 20 Shift lever 402299 10 The shift lever is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between the first and second gears ...

Page 50: ...ide stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when riding th...

Page 51: ...6 CONTROLS 49 6 23 Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand ...

Page 52: ...strument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The segment display the indicator lamps and the tachometer are briefly activated for a function test The welcome text and information on the next service p 55 appear on the matrix dis play Info If the battery was disconnected the time a...

Page 53: ...General warning lamp lights up among the indicator lamps p 52 the corre sponding message appears in the matrix display The Set button is used to confirm receipt of the information and the message is cleared Messages appear 10 s 7 4 Segment display L02903 10 1 Fuel level 2 Time symbol 3 Unit for the speedometer 4 Gear display 5 Speed 6 Drive Mode p 187 7 Time 8 Coolant temperature 9 No function 10 ...

Page 54: ...play The left turn signal lamp flashes green simultaneously with the turn signal The left turn signal is switched on The idle indicator lamp lights up green The transmission is shifted to idle The right turn signal lamp flashes green simultaneously with the turn signal The right turn signal is switched on The engine warning lamp lights up flashes yellow The engine control unit has detected a fault...

Page 55: ...oo low Switch off the engine immediately Contact an authorized KTM workshop Engine oil level The engine oil level is too low Check the engine oil level and correct it Tire air pressure The tire pressure is incorrect or the system has failed Check the tire air pressure Lighting system An element of the lighting system has failed Change the faulty light or visit an authorized KTM workshop Cooling wa...

Page 56: ... or lights up when the transmission should be shifted In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light flashes over RPM1 and lights up permanently over RPM2 Info In 6th gear the shift warning light is deactivated when the engine is warm and ODO 1000 km Engine oil temperature 35 C 95 F ODO 1 000 km 620 mi The shift warning light flashes RPM1 Th...

Page 57: ...can be found in the service schedule 7 9 Matrix display menu 7 9 1 Favorites 401988 01 Press the UP or DOWN button until the Favorites menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button to select the menu item and activate it with the SET but ton Pressing the BACK button twice always opens the Favorites menu In the Favorites menu you can directly ...

Page 58: ...e range with the fuel reserve Press and hold the button for 3 5 seconds All entries in the Trip 1 menu are cleared 7 9 3 Trip 2 401825 01 Press the UP or DOWN button until the Trip 2 menu appears on the matrix display Trip 2 shows the distance since the last reset such as between two refueling stops Trip 2 runs continuously and counts the distance up to 9999 Ø Speed 2 indicates the average speed b...

Page 59: ...845 01 Warning Danger of accidents The tire pressure control system does not eliminate the necessity to check the tires before going on a ride To avoid false alarms the tire pressure values are evaluated over a period of several minutes Check the tire pressure before every ride Correct the tire pressure if the tire pressure deviates from the specified value Even if the tire pressure values are cor...

Page 60: ...es the tire air pressure at the front Rear indicates the tire air pressure at the rear 7 9 6 Set Favorites 401991 01 Condition The vehicle is stationary Press the UP or DOWN button until the Set Favorites menu appears on the matrix dis play Pressing the SET button opens the menu Press the UP or DOWN button to select the menu Press the SET button to set the menu for quick selection In the Set Favor...

Page 61: ...its or various values are made in the Settings menu Some functions can be enabled or disabled 7 9 8 Warning L01435 10 Condition Message or warning Press the UP or DOWN button until the Warning menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the warnings In the Warning menu warnings that occurred are displayed and stored until ...

Page 62: ...onary Press the UP or DOWN button until the MTC ABS menu appears on the matrix display In the MTC ABS menu MTC and ABS can be switched off In ABS mode a choice can be made between Road and Offroad Info After the ignition is switched on traction control and ABS are enabled again When the Offroad ABS mode is enabled ABS only controls the front wheel The rear wheel is not controlled by ABS and may bl...

Page 63: ...ngs that are coordinated with each other SPORT homologated performance with very direct response the traction control allows greater slip on the rear wheel STREET homologated performance with very direct response the traction control allows normal slip on the rear wheel RAIN reduced homologated performance for better ridability the traction control allows normal slip on the rear wheel OFFROAD redu...

Page 64: ...7 COMBINATION INSTRUMENT 62 7 9 12 Menu overview L02901 01 ...

Page 65: ... messages are present Heat Grip optional MTC ABS Drive Mode 7 9 13 Language L01439 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the SET button again to select the language The menu languages are English German Italian French and Spanish ...

Page 66: ...e matrix dis play Pressing the SET button again sets the unit of measure Select kilometers km or miles mi for the distance 7 9 15 Temp L01439 12 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Temp is highlighted in black on the matrix display Pressing the ...

Page 67: ...x dis play Pressing the SET button again sets the unit of measure Select bar or psi for the tire pressure display 7 9 17 Fuel Cons L01439 14 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Fuel Cons is highlighted in black on the matrix dis play Pressing th...

Page 68: ...me and date must be set in the matrix display 7 9 19 Shift Light L01433 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Shift Light is highlighted in black on the matrix dis play Pressing the SET button again opens the menu Press the UP or DOWN button to...

Page 69: ... again switches the heat grips menu on or off Switch the heat grips menu on and off 7 9 21 DRL L01439 16 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until DRL is highlighted in black on the matrix display Pressing the SET button again switches daytime running...

Page 70: ...Adjusting the handlebar position Warning Danger of accidents Handlebar breakage If the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handlebar 308080 01 Remove screws Remove the handlebar clamps Remove the handlebar and lay it to one side Info Cover the components to protect them against damage Do not bend the cables and lines Remove sc...

Page 71: ...osition the left and right handlebar supports evenly Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and evenly tighten screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info Make sure the gap widths are even ...

Page 72: ...8 ERGONOMICS 70 8 3 Adjusting the wind shield S00342 10 Release clamping lever by pulling in the direction of the arrow S00247 10 Move the wind shield in the required position ...

Page 73: ... hand size by turning adjusting screw Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any adjustments while riding ...

Page 74: ... hand brake lever to your hand size by turning adjusting wheel Info Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding 8 6 Rider footrests M00621 10 The rider footrests can be mounted in one of two positions Possible states Rider footrests low Rider footrests high ...

Page 75: ...rations on the footrest brackets are the same for the left and right sides M00622 10 Remove screw The foot brake lever swings up to the stop M00640 10 Remove cotter pin with washer Remove pin of the rider footrest Take off the rider footrest with the spring ...

Page 76: ...RGONOMICS 74 M00641 10 Remove screws M00623 01 Adjust the footrest bracket to the desired position M00641 10 Mount and tighten screws Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 ...

Page 77: ...the rider footrest with spring and pin Pliers for footrest spring 58429083000 Mount washer and cotter pin M00622 10 Mount and tighten screw Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 ...

Page 78: ...rmine distance between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 76 8 9 Adjusting the basic position of the shift lever 402299 12 Remove screw and take off shift lever ...

Page 79: ...ift procedure Mount and tighten screw Guideline Screw shift lever M6 10 Nm 7 4 lbf ft Loctite 243 8 10 Adjusting the basic position of the foot brake lever S00283 10 Disconnect spring Loosen nut Remove screw To adjust the basic position of the foot brake lever to individual requirements turn ball joint accordingly Info The range of adjustment is limited The screw must be screwed into the ball join...

Page 80: ...8 ERGONOMICS 78 Mount and tighten screw Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Attach spring ...

Page 81: ...f crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accidents Uncontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the correspondi...

Page 82: ...andover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to handling the motorcycle on a suitable piece of land before making a longer trip Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle Hold the handlebar f...

Page 83: ...ecure suitcase and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with luggage 150 km h 93 2 mph Warning Danger of accidents Risk of breakage of suitcase system If you have fitted s...

Page 84: ... A hot exhaust system can burn baggage Fasten your baggage in such a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distri bution between the front and rear wheels Do not exceed the maximum permitted total weight and the axle loads Guideline Maximum pe...

Page 85: ...141 Check the front brake linings p 141 Check the rear brake linings p 144 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 184 Check the chain for dirt p 109 Check the chain tension p 111 Check the tire condition p 156 Check the tire air pressure p 157 Check the spoke tension p 158 Check the settings of all controls and ensure that they can be...

Page 86: ...e damaged Never operate the vehicle with a discharged battery or without a battery Note Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine Always warm up the engine at low engine speeds M00553 01 Press the emergency OFF switch to the position ON Switch on the ignition by turning the black ignition key to the position ON After you switch on th...

Page 87: ...nsmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops Remove the motorcycle from the center stand or side stand 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully 10 4 Shifting riding Warning Danger of accidents Abrup...

Page 88: ...g the minimum age of passengers Warning Danger of accidents Danger of accidents caused by dangerous driving Comply with traffic regulations and ride defensively and foresightedly to detect sources of danger early on Warning Danger of accidents Reduced road grip with cold tires On every journey take the first miles carefully at moderate speed until the tires reach operating temperature and optimal ...

Page 89: ... vehicle as usual before preparing for use Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never operate the vehicle without an air filter as dust and dirt will enter the engine and lead to increased wear Note Engine failure Overheating of engine If the coolant temperature warning lamp lights up stop and switch off the engine Allow the engine to co...

Page 90: ...t and accelerate very carefully To shift down brake if necessary and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the elec tric starter button You do not have to shift into neutral Switch off the engine if you ex...

Page 91: ...m and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Failure of brake system If the foot brake lever is not released the brake linings drag continuously The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Longer stopping distance due to higher overall weight Tak...

Page 92: ...he road condi tions and your riding ability When braking release the throttle and apply the front and rear brakes at the same time Info When ABS is enabled you can achieve maximum braking power even on low grip surfaces such as sandy wet or slippery ter rain without locking of the wheels Warning Danger of accidents Locking of the wheels due to braking action of the engine Pull the clutch during em...

Page 93: ...uch as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on them Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive sub...

Page 94: ...d on at the ignition lock power continues to flow to most power consumers This discharges the battery You should therefore always switch off the engine with the ignition key the emergency OFF switch is intended for emergencies only Park the motorcycle on a firm surface Alternative 1 Swing the side stand forward with your foot as far as it will go and lean the vehicle on it Alternative 2 Raise the ...

Page 95: ...ear open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin...

Page 96: ... help Only refuel with clean fuel that meets the specified standards Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system S00239 10 Switch off the engine Open the filler cap p 41 Fill the fuel tank with fuel up to the lower edge of the filler neck Total fuel tank capacity approx 23 l 6 1...

Page 97: ...cs tool Check the fuel pressure Check the functioning of the electrical equipment Change the engine oil and filter clean the oil screens p 190 Check the brake discs p 137 Check the front brake linings p 141 Check the rear brake linings p 144 Retighten the spokes Check the spoke tension p 158 Check the rim run out Check the tire condition p 156 Check the tire air pressure p 157 Check the rear brake...

Page 98: ...front brake p 138 Check the coolant level in the compensating tank p 184 Check that the radiator fan is functioning properly Change the air filter Clean the air filter box Check the cables for damage and routing without sharp bends fuel tank removed Change the spark plugs air filter removed Check the valve clearance air filter and spark plugs removed Change the secondary air system membranes Chang...

Page 99: ... diagnostics tool Reset the service interval display Make the service entry in the KTM Dealer net and in the Service and Warranty Booklet One time interval Periodic interval 11 3 Recommended work Every four years Every two years Every year Every 15 000 km 9 300 mi After 1 000 km 620 mi Check clean the oil nozzle for clutch lubrication Check the swingarm bearing Check the wheel bearing for play Gre...

Page 100: ...Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the antifreeze Check rectify the fluid level of the hydraulic clutch p 117 Change the hydraulic clutch fluid Check the screws and nuts for tightness Change the coolant One time interval Periodic interval ...

Page 101: ... guidelines are not adhered to the riding characteristics could deteriorate particularly at high speeds 12 2 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior S00262 10 Turn the white adjusting screw all the way clockwise Info Adjusting screw is located at the upper end of the left fork leg The compression damping is locate...

Page 102: ...he fork Info The hydraulic rebound damping determines the fork suspension behavior S00263 10 Turn the red adjusting screw all the way clockwise Info Adjusting screw is located at the upper end of the right fork leg The rebound damping is located in the right fork leg REB red adjusting screw The compression damping is located in the left fork leg COMP white adjusting screw Turn counterclockwise by ...

Page 103: ...n counterclockwise to reduce damping 12 4 Adjusting the spring preload of the fork S00260 10 Turn adjusting screws counterclockwise all the way Info Make the same adjustment on both fork legs Turn clockwise by the number of turns corresponding to the fork type Guideline Spring preload Preload Adjuster Comfort 2 turns Standard 5 turns Sport 5 turns Full payload 8 turns ...

Page 104: ... when riding over an asphalt edge the rear wheel suspension compresses quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compresses more slowly These two ranges can be adjusted separately although the transition between high speed and low speed is gradual Thus changes in the high speed range affect the compression damping in the l...

Page 105: ...licks Sport 8 clicks Full payload 8 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 7 Adjusting the high speed compression damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized KTM workshop will ...

Page 106: ...ng high speed Comfort 1 5 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 8 Adjusting the rebound damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your aut...

Page 107: ...15 clicks Standard 10 clicks Sport 8 clicks Full payload 8 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 9 Adjusting the spring preload of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized KTM worksho...

Page 108: ...go Turn it clockwise by the number of turns corresponding to the shock absorber type and use Guideline Spring preload Comfort 4 turns Standard 4 turns Sport 4 turns Full payload 16 turns Info Turn clockwise to increase the spring preload turn counterclockwise to reduce the spring preload ...

Page 109: ...enter stand The center stand or the frame may become damaged and the motorcycle may fall over Pull the motorcycle up onto the center stand at the grab handles 402032 10 Stand to the left of the vehicle Hold the handlebar with your left hand and push the center stand onto the ground with your right foot Put your entire weight on arm of the center stand while pulling the vehicle up at the left grab ...

Page 110: ...the vehicle tips off of the center stand activate the front brake to stop the vehi cle from rolling away Check that the center stand is folded all the way up 13 3 Removing the seat M00624 10 Insert the ignition key in seat lock and turn it clockwise by 45 Lift up the seat at the rear pull it back and lift off Remove the ignition key ...

Page 111: ...ower the rear while pushing it for ward Insert locking pin into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted 13 5 Checking for chain dirt 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 110 ...

Page 112: ...and grease and clean them with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info The service life of the chain depends largely on its maintenance 400725 01 Clean the chain regularly Rinse off loose dirt with a soft jet of water ...

Page 113: ...me cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necessary 401664 10 Place the motorcycle onto the side stand Shift the transmission to idle In the area in front of the chain guide push the chain up and determine chain ten sion Info The upper part o...

Page 114: ... bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necess...

Page 115: ... left and right chain adjusters are in the same position relative to reference marks The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts Make sure that chain adjusters are resting against adjusting screws Tighten nut Guideline Nut rear wheel spindle M25x1 5 90 ...

Page 116: ...ket Preparatory work Raise the vehicle with the center stand p 107 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the power set Info The rear sprocket engine sprocket and chain should always be changed together ...

Page 117: ...of the chain Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance at the longest chain section 272 mm 10 71 in If distance is greater than the specified measurement Change the power set Info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets For s...

Page 118: ... the chain sliding guard Check the chain sliding guard for tightness If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M5 5 Nm 3 7 lbf ft 401670 01 Check the chain guide for wear If the chain guide is worn Change the chain guide Check the chain guide for tightness If the chain guide is loose Tighten the screws on the chain guide G...

Page 119: ...in If the coolant level does not meet specifications Correct the fluid level of the hydraulic clutch Hydraulic fluid 15 p 221 Position the cover with the membrane Mount and tighten the screws 13 11 Checking the steering head bearing play Warning Danger of accidents Unstable vehicle handling from incorrect steering head bearing play Adjust the steering head bearing play without delay Your authorize...

Page 120: ...k and forth in the direction of travel Play should not be detectable on the steering head bearing If there is no detectable play Adjust the steering head bearing play Move the handlebar to and fro over the entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust the s...

Page 121: ...N THE CHASSIS 119 13 12 Removing the bottom triple clamp cover M00557 10 Remove screws Lower the triple clamp cover slightly M00558 10 Disconnect plugs of the horn Detach temperature sensor Remove the triple clamp cover ...

Page 122: ... 13 13 Installing the bottom triple clamp cover M00558 11 Plug in connectors of the horn Attach temperature sensor M00557 11 Position the triple clamp cover Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft ...

Page 123: ...13 SERVICE WORK ON THE CHASSIS 121 13 14 Removing the front side cover 307815 10 Remove screw 307816 10 Remove screws Remove side cover Repeat the operation on the opposite side ...

Page 124: ... WORK ON THE CHASSIS 122 13 15 Installing the front side cover 307817 10 Position the side cover in the area under the tank cover 307818 10 Attach catch of the side cover to bracket and position on the fuel tank ...

Page 125: ... part M5x12 3 5 Nm 2 58 lbf ft 307816 11 Mount and tighten screws Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Repeat the operation on the opposite side 13 16 Removing the mask spoiler Preparatory work Remove the seat p 108 Remove the front side cover p 121 Remove the tank cover p 129 ...

Page 126: ...13 SERVICE WORK ON THE CHASSIS 124 307823 10 Main work Remove screw 307824 10 Remove screw 307825 10 Loosen holding lug from the inside cover ...

Page 127: ...07828 10 Remove the mask spoiler laterally from the supports 307826 10 Pull the mask spoiler upward from bracket 307827 10 Disconnect plug in connector Remove the mask spoiler with the turn signal Repeat the operation on the opposite side ...

Page 128: ...E WORK ON THE CHASSIS 126 13 17 Installing the mask spoiler 307827 11 Main work Connect plug in connector 307826 11 Position the mask spoiler in bracket Info Ensure that the turn signal cable is placed correctly ...

Page 129: ... ON THE CHASSIS 127 307828 11 Press the mask spoiler laterally into the supports 307825 10 Position holding lug in the drill hole 307824 11 Mount and tighten screw Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft ...

Page 130: ...58 lbf ft Repeat the operation on the opposite side Finishing work Install the tank cover p 131 Install the front side cover p 122 Mount the seat p 109 13 18 Removing the front fender M00626 10 Remove holder from the front fender Remove screws Take the fender off to the front Info Pay attention to the brake lines ...

Page 131: ...tention to where the brake lines are placed Mount and tighten screws Guideline Screw fender M5x12 3 5 Nm 2 58 lbf ft Mount holder with the brake line on the fender 13 20 Removing the tank cover Preparatory work Remove the seat p 108 Remove the front side cover p 121 M00627 10 Main work Remove screw Remove screw ...

Page 132: ...13 SERVICE WORK ON THE CHASSIS 130 M00628 10 Remove screw Remove screw M00629 10 Remove screw M00630 01 Raise the tank cover at the rear and remove it in a forward direction ...

Page 133: ...ork Position the tank cover Info Note the sealing lip Mount and tighten screw Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft M00628 11 Mount and tighten screw Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft ...

Page 134: ...rew Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Install the front side cover p 122 Mount the seat p 109 13 22 Removing the wind shield S00259 10 Remove screws and wind shield ...

Page 135: ... CHASSIS 133 13 23 Installing the wind shield S00259 11 Position wind shield Mount and tighten screws Guideline Screw wind shield M5 3 5 Nm 2 58 lbf ft 13 24 Removing the engine guard S00331 10 Remove screws and engine guard ...

Page 136: ...13 SERVICE WORK ON THE CHASSIS 134 13 25 Installing the engine guard S00331 11 Position engine guard Mount and tighten screws Guideline Screw engine guard M6 10 Nm 7 4 lbf ft ...

Page 137: ... wrong tire air pressure differ ent brake linings etc the ABS will not function optimally Optimal function ing of the ABS is only ensured if the brake system only contains spare parts and tires that have been approved and or recommended by KTM Service work and repairs must be performed properly Your authorized KTM workshop will be glad to help The ABS is a safety system that prevents locking of th...

Page 138: ...ith two independent brake circuits front and rear brakes When the brake electronics control unit detects a locking tendency in a wheel ABS begins regulat ing the brake pressure The regulating process causes a slight pulsing of the hand and foot brake levers ABS lamp must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it is li...

Page 139: ...g moment during strong braking in curves This prevents the motorcycle from righting itself from an inclined angle and moving along a larger curve radius Due to the additional electronic con trol of the brake force distribution between the two wheels the braking force is optimally distributed and the motorcycle is additionally stabilized Info The MSC is a software based extension since all required...

Page 140: ... cracking and deformation If the brake disc exhibits damage cracking or deformation Change the brake disc 14 3 Checking the brake fluid level of the front brake Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authori...

Page 141: ... brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles If brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consul...

Page 142: ... DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the front brake linings p 141 S00272 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane Add brake fluid to the MAX mark Brake fluid DOT 4 DOT 5 1...

Page 143: ...eck the brake linings regularly S00305 10 Check all brake linings on both brake calipers to ensure they have minimum thick ness Minimum thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings Check all brake linings on both brake calipers for damage and cracking If there is damage or cracking Change the front brake linings 14 6 Checking the rear brake ...

Page 144: ...the center stand p 107 S00273 10 Main work Check the brake fluid level in the brake fluid reservoir If the fluid level reaches the MIN marking Add rear brake fluid p 142 14 7 Adding rear brake fluid Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system a...

Page 145: ... rear brake according to the service schedule Your authorized KTM workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed...

Page 146: ...ake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized KTM workshop will be glad to help Note Danger of accidents Reduced braking efficiency caused by damaged brake discs If the brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly red...

Page 147: ...e linings for minimum thickness Minimum thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings ...

Page 148: ...contact with the ground Remove screw and pull wheel speed sensor out of the hole S00314 10 Remove screws from both brake calipers Press back the brake linings with a slight lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side loosely Info Do not pull the hand brake lever when the brake caliper has been removed...

Page 149: ...screw Warning Danger of accidents Reduced braking efficiency due to damaged brake discs Always lay down the wheel in such a way that the brake discs are not dam aged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed S00316 10 Remove spacers ...

Page 150: ...aring for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing Clean and grease the shaft seal rings and contact surface of the spacers Long life grease p 222 M00611 10 Insert the wide spacer on the left in the direction of travel Info The arrow indicates the direction of travel of the front wheel The ABS sensor wheel is on the left hand side when looking in the directi...

Page 151: ...crew front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased S00314 11 Position the brake calipers The brake linings are correctly positioned Mount screws on both brake calipers but do not tighten yet Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Fix the hand brake lever in the activated posi tion The brake cal...

Page 152: ... screws M6 10 Nm 7 4 lbf ft Remove the vehicle from the center stand p 107 S00315 11 Pull the front brake and compress the fork forcefully a few times The fork legs straighten Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the vehicle with the center stand p 107 ...

Page 153: ...00612 01 Main work Press the brake caliper by hand on to the brake disc in order to press back the brake pistons S00277 10 Remove screw and pull wheel speed sensor out of the hole S00276 10 Remove nut Remove chain adjuster ...

Page 154: ...the rear wheel withdraw the wheel spindle Take the rear wheel out of the swing arm Info Do not operate the foot brake when the rear wheel is removed Remove the spacer 15 4 Installing the rear wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning...

Page 155: ...e grease p 222 Clean and grease the thread of the wheel spindle and nut Long life grease p 222 Install the rubber dampers and rear sprocket carrier on the rear wheel Place the rear wheel in the swingarm and bring the brake disc into contact with the brake caliper M00615 10 Mount wheel spindle but do not push it in all the way Push the rear wheel as far forward as possible and place the chain on th...

Page 156: ...correctly aligned the markings on the left and right chain adjusters must be in the same position relative to the reference marks Tighten nut Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased S00289 10 Position wheel speed sensor in the drill hole Mount and tighten screw Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Operate the foot brake lever repeatedly until the...

Page 157: ...hicle with the center stand p 107 Remove the rear wheel p 150 M00616 10 Main work Check the rubber dampers of the rear hub for damage and wear If the rubber dampers of the rear hub are damaged or worn Change all rubber dampers in the rear hub M00617 10 Lay the rear wheel on a workbench with the rear sprocket facing upwards and insert the wheel spindle in the hub Check the rear sprocket play Info M...

Page 158: ...the vehicle Warning Danger of accidents Uncontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the corresponding speed index should be used Warning Danger of accidents Reduced road grip with new tires New tires have a smooth rolling surface and therefore cannot provide full road grip The entire rolling surface must ...

Page 159: ...tires Info The tire s date of manufacture is usually part of the tire markings and is indi cated by the last four digits of the DOT marking The first two digits refer to the week of manufacture and last two digits refer to the year of manufacture KTM recommends that the tires be changed after 5 years at the latest regard less of the actual state of wear If a tire is more than five years old Change...

Page 160: ...rrect the tire pressure Mount the dust cap 15 8 Checking spoke tension Warning Danger of accidents Instable handling due to incorrect spoke tension Ensure that the spoke tension is correct Your authorized KTM workshop will be glad to help Info A loose spoke can easily cause lateral or radial runout on the wheel More spokes loosen in a short period If the spokes are too tight they can break due to ...

Page 161: ...The frequency of the sound is a function of the spoke length and spoke diame ter If spokes of the same length and diameter vibrate with a different tone this is an indication that the spoke tensions differ You should hear a high note If the spoke tension differs Correct the spoke tension ...

Page 162: ...Info Note the legal regulations regarding the daytime running light 16 2 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated ro...

Page 163: ...off the engine Remove the seat p 108 M00632 10 Main work Pull locking mechanism in the direction of the arrow Fold open cover M00610 10 Disconnect negative cable from the battery Disconnect positive cable from the battery Take the battery and battery case out of the battery compartment ...

Page 164: ...nse with water for at least 15 minutes and contact a physician Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery M00610 11 Main work Position the battery in battery case Guideline The even side of the battery case mus...

Page 165: ... Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes r...

Page 166: ...f the battery Rapid recharging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for...

Page 167: ... elec tronics 602678 01 Connect the battery charger to the battery Switch on the battery charger Battery charger 58429074000 Info You can also use the battery charger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery Charge the battery with a maximum of 10 of the capacity specified on the bat tery housi...

Page 168: ...arging time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months M00562 10 Connect both negative cables with the battery Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft M00632 11 Close cover and push down slightly The cover engages with an audible click Finishing work Mount the seat p 109 Set the time and date ...

Page 169: ... overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 108 M00633 10 Main work Remove screws Raise rear fairing slightly S00311 10 Remove protection caps ...

Page 170: ...consumers of the vehicle Install a new main fuse Fuse 58011109130 p 212 Check that the electrical equipment is functioning properly Mount protection covers Tip Insert a new spare fuse into the starter relay to have it available when needed M00633 10 Position rear fairing Mount and tighten screws Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Mount the seat p 109 Set the time an...

Page 171: ... the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 108 M00638 10 Main work Open fuse box cover ...

Page 172: ...ol units and components Fuse 2 10 A socket ACC1 Fuse 3 25 A ABS hydraulic unit Fuse 4 40 A ABS return pump Fuse 5 not used Use spare fuses with the correct rating only Fuse 58011109110 p 212 Fuse 58011109125 p 212 Fuse 58011109140 p 212 Tip Insert a spare fuse so that it is available if needed Check that the power consumer is functioning properly Close the fuse box cover Finishing work Mount the s...

Page 173: ... the engine Remove the seat p 108 Remove the front side cover p 121 Remove the tank cover p 129 Remove the mask spoiler p 123 Remove the wind shield p 132 S00293 10 Main work Remove screws Remove the headlight mask forward S00294 10 Disconnect plug in connector Place the headlight mask onto a soft cloth so that the headlight is not damaged ...

Page 174: ...t the lighting is functioning properly Position the headlight mask S00293 11 Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Finishing work Install the wind shield p 133 Install the mask spoiler p 126 Install the tank cover p 131 Install the front side cover p 122 Mount the seat p 109 Check the headlight setting p 177 ...

Page 175: ...se before mounting Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 108 Remove the front side cover p 121 Remove the tank cover p 129 Remove the mask spoiler p 123 Remove the wind shield p 132 Remove the headlight mask with the headlight p 171 S00297 10 Main work Push headlight bulb lightly into the bulb socket turn it all the way counterclock wise and pu...

Page 176: ... headlight p 172 Install the wind shield p 133 Install the mask spoiler p 126 Install the tank cover p 131 Install the front side cover p 122 Mount the seat p 109 Check the headlight setting p 177 16 10 Changing the high beam bulb Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease...

Page 177: ...work Push headlight bulb lightly into the bulb socket turn it all the way counterclock wise and pull it out Unplug connector S00296 10 Plug connector into the new headlight bulb High beam H11 socket PGJ19 2 p 212 Position headlight bulb into the bulb socket and turn it all the way clockwise The headlight bulb is locked into the bulb socket Finishing work Refit the headlight mask with the headlight...

Page 178: ...r Clean the lamp and keep it free of grease before mounting M00634 10 Remove the screw on the front of the turn signal housing Carefully remove diffuser Press bulb carefully into the socket turn it counterclockwise by about 30 and pull it out of the socket Info Do not touch the reflector with your fingers and keep it free from grease Press the new bulb carefully into the socket and turn it clockwi...

Page 179: ...k at a distance under the first mark Guideline Distance 5 cm 2 in Position the vehicle perpendicular to the wall at a distance from the wall and switch on the low beam Guideline Distance 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light dark boundary must lie exactly on the lower mark when the motorcycle is ready to operate...

Page 180: ...ockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking Guideline The light dark boundary must lie exactly on the lower mark when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable Finishing work Ins...

Page 181: ...ion procedure are invalid but can be reprogrammed in a further activation procedure 401114 10 Loss of a black ignition key additional black ignition keys are available The following procedure deactivates all activated black ignition keys that are not included in the procedure Press the emergency OFF switch to the position ON 602649 01 Insert the orange programming key in the ignition lock Switch o...

Page 182: ...e number of func tional black ignition keys including the orange programming key In this case it flashes twice Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key The lost black ignition key is deactivated The existing black ignition key is reactivated 401114 11 Loss of all black ignition keys no black ignition keys are available Th...

Page 183: ... All black ignition keys are deactivated Order a new black ignition key according to the key number on the KEYCODECARD and activate it To activate up to three black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up...

Page 184: ...gnition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key Insert the black ignition key in the ignition l...

Page 185: ...16 ELECTRICAL SYSTEM 183 Info After the fourth black ignition key has been activated programming is fin ished ...

Page 186: ...rs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swallowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of children Condition The engine is cold The radiator is completely full M00635 10 Park the motorcycle on a horizontal surface C...

Page 187: ...water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swallowed contact a physician immediately Change clothing that is contaminated with coolan...

Page 188: ...r of the compensating tank M00637 01 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 219 Mount the cover of the compensating tank Finishing work Install the front side cover p 122 ...

Page 189: ...ode menu You can choose from SPORT STREET RAIN and OFFROAD The drive mode selected last is displayed on the right in the segment display Info The drive mode selection has no influence on the ABS 18 2 MTC motorcycle traction control L01436 10 The traction control lowers the tightening torque in case of loss of traction in the rear wheel Depending on the traction control setting a slight slip on the...

Page 190: ...18 TUNING THE ENGINE 188 Info When traction control is active the TC lamp flashes When traction control is switched off the TC lamp is lit ...

Page 191: ... Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper area of the engine oil level viewer When the engine oil level is in area of the engine oil level viewer Do not add engine oil When the engine oil level is in area of the engine oil level viewer Engine oil can be added W...

Page 192: ...rinse immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Preparatory work Remove the engine guard p 133 S00333 10 Main work Stand the motorcycle on its side stand on a horizontal surface Place a suitable container under the engine ...

Page 193: ... with the O ring S00335 10 Pull oil filter out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface S00336 10 Insert oil filter Lubricate the O ring of the oil filter cover Mount the oil filter cover ...

Page 194: ...s Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets and oil screens of the oil drain plugs S00333 10 Mount and tighten the oil drain plugs with the magnets O rings and oil screens Guideline Oil drain plug M20x1 5 20 Nm 14 8 lbf ft ...

Page 195: ...pprox 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 219 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 220 Mount screw plug Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an...

Page 196: ...nd do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 189 Install the engine guard p 134 19 3 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is t...

Page 197: ...the engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 219 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 220 Info In order to achieve optimal engine performance it is not advisable to mix differ ent engine oils KTM recommends changing the engine oil Mount the screw plug ...

Page 198: ...esult in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 189 ...

Page 199: ...ke fluid etc should be disposed of as stipulated in applicable regulations Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshine on the motorcycle during cleaning 401061 01 Close off the exhaust system to keep water from entering First remove coarse dirt particles with a gentle spray of water Spray very dirty areas with a no...

Page 200: ... to evaporate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 110 Treat bare metal parts except for brake discs and exhaust system with corrosion inhibitor Preserving materials for paints metal and rubber p 223 Treat the painted parts with a mild...

Page 201: ... riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 197 Clean the brakes Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake linings with cold water and dry carefully This should be done after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water a...

Page 202: ...20 CLEANING CARE 200 Clean the chain p 110 ...

Page 203: ...fueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 222 Refuel p 93 Clean the motorcycle p 197 Change the engine oil and filter clean the oil screens p 190 Check the coolant fill level and antifreeze Check the tire air pressure p 157 Remove the battery p 160 Guideline Storage temperature of battery without direct sunshine 0 35 C 32 95 F Recharge ...

Page 204: ...t warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Remove the vehicle from the center stand p 107 Install the battery p 162 Info If the battery was removed the time and date must be set Perform checks and maintenance measures when preparing for use p 83 Take a test ride ...

Page 205: ... start system is faulty Read out the fault memory using the KTM diag nostics tool ICU is not enabled Activate the ICU CAN bus communication error Read out the fault memory using the KTM diag nostics tool Fault in EFI control unit Read out the fault memory using the KTM diag nostics tool Fault in MCU control unit Read out the fault memory using the KTM diag nostics tool Engine turns only if the clu...

Page 206: ... the fuse box p 169 Wheel speeds of front and rear wheels differ greatly Stop switch off the ignition start again Malfunction in ABS Read out the fault memory using the KTM diag nostics tool High oil consumption Engine oil level too high Check the engine oil level p 189 Engine oil too thin low viscosity Change the engine oil and filter clean the oil screens p 190 The battery is discharged A power ...

Page 207: ...haust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston Forged light alloy Piston ring 1 upper compression rectangular ring 1 lower compression ring 1 oil scraper ring Engine lubrication Dry sump lubrication system with three rotor pumps Primary tr...

Page 208: ...plug NGK LMAR7A 9 Electrode gap spark plug 0 9 mm 0 035 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tightening torques Screw damping plate EJOT ALtracs M6x10 10 Nm 7 4 lbf ft Loctite 243 Screw retaining bracket valve cover rear EJOT ALtracs M6x10 10 Nm 7 4 lbf ft Hose clip intake flange M4 1 5 Nm 1 11 lbf ft Remaining engin...

Page 209: ... cover M6 10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw coolant connection on cylinder head M6 10 Nm 7 4 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holder M6 10 Nm 7 4 lbf ft Loctite 243 Screw locking lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw oil pump cover M6 10 Nm 7 4 lbf ft ...

Page 210: ... lbf ft Step 2 18 Nm 13 3 lbf ft Screw camshaft bearing support M8 10 9 Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw timing chain guide rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw timing chain tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Stud exhaust flange M8 10 Nm 7 4 lbf ft Screw engine bear...

Page 211: ... Nm 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant temperature sensor M12x1 5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 90 Nm 66 4 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner clutch hub M22x1 5 130 Nm 95 9 lbf ft Loctite 243 Plug timing chain tensioner M24x1 5 25 Nm 18 4 ...

Page 212: ...Coolant 2 40 l 2 54 qt Coolant p 219 23 3 3 Fuel Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 221 Fuel reserve approx 3 5 l 3 7 qt 23 4 Chassis Frame Lattice frame made of chrome molybdenum steel tubing powder coated Fork WP Suspension 4860 MXTA SPLIT Shock absorber WP Suspension 4618 BAVP DCC PA Suspension travel Front 220 mm 8 66 in Rear 220 mm 8 66 in Br...

Page 213: ...77 in Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi Secondary drive ratio 17 42 Chain 5 8 x 5 16 525 X ring Steering head angle 64 Wheelbase 1 580 15 mm 62 2 0 59 in Seat height unloaded 890 mm 35 04 in Ground clearance unloaded 250 mm 9 84 in Weight without fuel approx 217 kg 478 lb Maximum permissible front axle load 1...

Page 214: ...e Fuse 58011109110 10 A Fuse 58011109125 25 A Fuse 58011109130 30 A Fuse 58011109140 40 A Low beam H11 socket PGJ19 2 12 V 55 W High beam H11 socket PGJ19 2 12 V 55 W Parking light LED Instrument lights and indicator lamps LED Turn signal RY10W socket BAU15s 12 V 10 W Tail light LED Brake light LED License plate lamp LED ...

Page 215: ...ilable in the Service section under http www ktm com 23 7 Fork Fork part number 14 18 8N 25 Fork WP Suspension 4860 MXTA SPLIT Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Full payload 7 clicks Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Full payload 7 clicks Spring preload Preload Adjuster Comfort 2 turns Standard 5 turns Sport 5 turns ...

Page 216: ...l per fork leg 730 ml 24 68 fl oz Fork oil SAE 4 48601166S1 p 220 23 8 Shock absorber Shock absorber part number 15 18 7O 25 Shock absorber WP Suspension 4618 BAVP DCC PA Compression damping low speed Comfort 15 clicks Standard 10 clicks Sport 8 clicks Full payload 8 clicks Compression damping high speed Comfort 1 5 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Rebound damping Comfort ...

Page 217: ...45 psi Riding sag 55 mm 2 17 in Static sag 25 mm 0 98 in Fitted length 406 mm 15 98 in Shock absorber fluid p 221 SAE 2 5 23 9 Chassis tightening torques Screw combination switch left M4 2 Nm 1 5 lbf ft Screw side stand switch M4 2 Nm 1 5 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw brake line holder on swingarm M5 5 Nm 3 7 lbf ft Screw cable channel M5 5 Nm 3 7 lbf ft Screw cable guid...

Page 218: ...n frame M6 6 Nm 4 4 lbf ft Nut ABS unit fixation M6 8 Nm 5 9 lbf ft Remaining chassis nuts M6 10 Nm 7 4 lbf ft Remaining chassis screws M6 10 Nm 7 4 lbf ft Screw angle sensor M6 6 Nm 4 4 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw battery terminal M6 4 5 Nm 3 32 lbf ft Screw brake line holder on bottom triple clamp M6 10 Nm 7 4 lbf ft Screw cabl...

Page 219: ...Screw voltage regulator M6 6 Nm 4 4 lbf ft Screw wheel speed sensor front M6 10 Nm 7 4 lbf ft Screw wheel speed sensor rear M6 10 Nm 7 4 lbf ft Remaining chassis nuts M8 25 Nm 18 4 lbf ft Remaining chassis screws M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracke...

Page 220: ... 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Nut tire pressure sensor M10x1 12 Nm 8 9 lbf ft Loctite 2701 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut socket M18x1 4 Nm 3 lbf ft Nut swingarm pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased Screw s...

Page 221: ...RAKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Coolant Guideline Only use high quality coolant with corrosion inhibitor for aluminum motors even in countries with high temperatures Using inferior antifreeze can result in corrosion and foaming Mixture ratio Antifreeze protection 25 45 C 13 49 F anti corrosion antifreeze distilled water Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 10...

Page 222: ...fication JASO T903 MA p 224 SAE p 224 SAE 5W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Synthetic engine oil Recommended supplier Motorex Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 224 SAE 4 Guideline Use only oils that comply with the specified standards see...

Page 223: ...sification SAE p 224 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding proper ties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up...

Page 224: ... Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 Motorcycle cleaner Recommended supplier Motorex Moto Clean ...

Page 225: ...rex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 226: ...rvice intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Stan dard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils...

Page 227: ...s front brake checking 141 rear brake checking 144 Brake system 135 145 Brakes 89 Brakes applying 89 C Capacity coolant 210 engine oil 193 210 fuel 94 210 Center stand 49 Chain checking 114 checking for dirt 109 cleaning 110 Chain tension adjusting 112 checking 111 Chassis number 28 Clutch fluid level checking rectifying 117 Clutch lever 32 basic position adjusting 71 Combination instrument 50 67 ...

Page 228: ...Trip 1 56 Trip 2 56 Warning 59 Combination switch 33 Overview 33 Coolant level compensating tank checking 184 compensating tank correcting 185 Customer service 23 E Electric starter button 37 Emergency OFF switch 37 Engine running in 80 Engine guard installing 134 Engine guards removing 133 Engine number 30 Engine oil adding 194 changing 190 Engine oil level checking 189 Engine sprocket checking 1...

Page 229: ...ever 32 basic position adjusting 72 Handlebar position 68 adjusting 68 Hazard warning flasher 34 Hazard warning flasher switch 34 Headlight daytime running light 160 headlight range adjusting 178 Headlight mask with headlight installing 172 removing 171 Headlight setting checking 177 High beam bulb changing 174 Horn button 36 I Ignition key activating deactivating 179 Ignition lock 38 immobilizer ...

Page 230: ...Passenger footrests 46 Preparing for use advice on first use 79 after storage 202 checks and maintenance measures when preparing for use 83 Protective clothing 20 R Rear hub rubber dampers checking 155 Rear sprocket checking 114 Rear wheel installing 152 removing 150 Refueling fuel 93 Rider footrests 72 Riding 85 starting off 85 S Safe operation 19 Seat mounting 109 removing 108 Seat lock 45 Servi...

Page 231: ...pare parts 22 Spoke tension checking 158 Starting 84 Steering locking 39 unlocking 40 Steering head bearing play checking 117 Steering lock 38 Stopping 91 Storage 201 Storage compartment closing 44 opening 44 Suspension setting 99 106 Switches on the left side of the handlebar 33 on the right side of the handlebar 37 T Tank cover installing 131 removing 129 Technical data capacities 210 chassis 21...

Page 232: ...bulb changing 176 Turn signal switch 35 Type label 28 U Use definition 9 V Vehicle loading 81 raising with the center stand 107 removing from the center stand 107 View of vehicle front left 24 rear right side 26 W Warranty 22 Wind shield adjusting 70 installing 133 removing 132 Winter operation checks and maintenance steps 199 Work rules 20 ...

Page 233: ... 3213268en 3213268en 10 2014 KTM Motorrad AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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