KTM 1090 ADVENTURE 2017 Owner'S Manual Download | Manualshive

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13

SERVICE WORK ON THE CHASSIS

103

Info

The service life of the chain depends largely on its maintenance.

Preparatory work

–

Raise the motorcycle with the rear lifting gear. (

400725-01

Main work

–

Clean the chain regularly.

–

Rinse off loose dirt with a soft jet of water.

–

Remove old grease remains with chain cleaner.

Chain cleaner (

–

After drying, apply chain spray.

Chain lube for road use (

Finishing work

–

Remove the rear of the motorcycle from the lifting gear. (

13.11

Checking the chain tension

Warning

Danger of accidents

Incorrect chain tension damages components and results in accidents.

If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more
quickly. Some components may break if overloaded.
If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket. As a result, the rear wheel locks or the
engine will be damaged.

–

Check the chain tension regularly.

–

Set the chain tension in accordance with the specification.

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Summary of Contents for 1090 ADVENTURE 2017

Page 1: ...OWNER S MANUAL 2017 1090 Adventure Art no 3213545en ...

Page 2: ......

Page 3: ...er minor differences due to developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of ...

Page 4: ...1 According to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Sportmotorcycle GmbH 5230 Mattighofen Austria This document is valid for the following models 1090 Adventure EU F9903QC 1090 Adventure L EU F9903QB 1090 Adventure CN F9987QC ...

Page 5: ...5 2 Type label 22 5 3 Key number 23 5 4 Engine number 24 5 5 Fork part number 24 5 6 Shock absorber article number 25 6 CONTROLS 26 6 1 Clutch lever 26 6 2 Hand brake lever 26 6 3 Throttle grip 27 6 4 Switches on the left side of the handlebar 27 6 4 1 Combination switch 27 6 4 2 Light switch 28 6 4 3 Hazard warning flasher switch 28 6 4 4 Menu switch 29 6 4 5 Turn signal switch 29 6 4 6 Horn butt...

Page 6: ...9 7 10 16 Fuel Cons 59 7 10 17 Clock Date 60 7 10 18 Shift Light 60 7 10 19 Heat Grip optional 61 7 10 20 DRL 61 8 ERGONOMICS 63 8 1 Handlebar position 63 8 2 Adjusting the handlebar position 63 8 3 Adjusting the wind shield 65 8 4 Adjusting basic position of clutch lever 66 8 5 Adjusting the basic position of the hand brake lever 67 8 6 Rider footrests 67 8 7 Adjusting the footrests 68 8 8 Checki...

Page 7: ...ain rear sprocket and engine sprocket 106 13 14 Checking correcting the fluid level of the hydraulic clutch 109 13 15 Checking the play of the steering head bearing 110 13 16 Removing the bottom triple clamp cover 111 13 17 Installing the bottom triple clamp cover 112 13 18 Removing the front side cover 113 13 19 Installing the front side cover 114 13 20 Removing the mask spoiler 116 13 21 Install...

Page 8: ...t setting 174 16 13 Adjusting the headlight range 175 16 14 Activating deactivating the ignition key 176 17 COOLING SYSTEM 181 17 1 Checking the coolant level in the compensating tank 181 17 2 Correcting the coolant level in the compensating tank 182 18 TUNING THE ENGINE 185 18 1 Drive Mod 185 18 2 Traction control TC 185 19 SERVICE WORK ON THE ENGINE 187 19 1 Checking the engine oil level 187 19 ...

Page 9: ...CES 216 25 AUXILIARY SUBSTANCES 219 26 STANDARDS 221 27 INDEX OF SPECIAL TERMS 222 28 LIST OF ABBREVIATIONS 223 29 LIST OF SYMBOLS 224 29 1 Red symbols 224 29 2 Yellow and orange symbols 224 29 3 Green and blue symbols 224 INDEX 226 ...

Page 10: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or...

Page 11: ...s document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms that are explained in the glossary ...

Page 12: ...y use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are highlighted in the text and...

Page 13: ...n Warning Indicates a danger that will lead to environmental damage if the appropriate measures are not taken 2 5 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design i...

Page 14: ...ciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicl...

Page 15: ... parts Where thread lockers are used on screw connections e g Loctite follow the instructions for use from the manufacturer Parts that you want to reuse following repairs and servicing should be cleaned and checked for damage and wear Change damaged or worn parts Following repairs or servicing the vehicle must be checked for roadworthiness 2 9 Environment If you use your motorcycle responsibly you...

Page 16: ... then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized KTM dealer The Owner s Manual is an important component of the vehicle...

Page 17: ...azard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by KTM and have them installed by...

Page 18: ...place worn parts before the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembl...

Page 19: ...17 ...

Page 20: ...4 VIEW OF VEHICLE 18 4 1 View of vehicle front left example F00685 10 ...

Page 21: ...E 19 1 Clutch lever p 26 2 Seat lock p 39 3 Grab handles p 39 4 Luggage rack plate p 40 5 Passenger footrest p 40 6 Rider footrests p 67 7 Shift lever p 41 8 Side stand p 42 9 Engine oil level viewer 10 Fuel cocks p 37 ...

Page 22: ...4 VIEW OF VEHICLE 20 4 2 View of vehicle rear right side example F00686 10 ...

Page 23: ... switch p 27 3 Filler cap 4 Electric starter button p 31 4 Emergency OFF switch p 31 5 Throttle grip p 27 6 Ignition steering lock p 32 7 Hand brake lever p 26 8 Storage compartment 9 Cooling system compensating tank 10 Foot brake lever p 42 11 Shock absorber rebound setting ...

Page 24: ...0 The chassis number 1 is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 402772 10 EU Type label 1 is affixed to the top left of the frame behind the steering head ...

Page 25: ... 10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place Use the orange programming key to activate and deactivate the black ignition key Keep the orange programming key in a safe place it must only be used for learning and programming functions ...

Page 26: ...RIAL NUMBERS 24 5 4 Engine number 402296 10 The engine number 1 is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number 1 is stamped on the inner side of the fork stub ...

Page 27: ...5 SERIAL NUMBERS 25 5 6 Shock absorber article number 402298 10 The shock absorber article number 1 is stamped on the top of the shock absorber ...

Page 28: ...er 1 is fitted on the left side of the handlebar The clutch is hydraulically operated and self adjusting 6 2 Hand brake lever S00757 10 The hand brake lever 1 is fitted on the right side of the handlebar The front brake is engaged using the hand brake lever ...

Page 29: ...6 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar S00759 10 Overview of the left combination switch 1 Light switch p 28 2 Hazard warning flasher switch p 28 3 Menu switch p 29 4 Turn signal switch p 29 5 Horn button p 30 ...

Page 30: ...on C 6 4 3 Hazard warning flasher switch S00761 10 The hazard warning flasher switch 1 is fitted on the combination switch on the left The hazard warning flasher is used to indicate emergency situations Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activat...

Page 31: ...ch S00217 10 The turn signal switch 1 is fitted on the combination switch on the left Possible states Turn signal off Push the turn signal switch toward the switch housing Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch return...

Page 32: ...at least 10 seconds and 150 meters of riding distance the turn signal is switched off If the vehicle is stationary both counters are stopped If the turn signal switch is reactivated both counters are reset 6 4 6 Horn button S00218 10 The horn button 1 is fitted on the combination switch on the left Possible states Horn button in basic position Horn button pressed The horn is operated in this posit...

Page 33: ...ted a running engine stops and a non running engine cannot be started A message appears on the matrix display Emergency OFF switch on This position is required for operation the igni tion circuit is closed 6 5 2 Electric starter button S00763 10 The electric starter button 1 is fitted on the right side of the handlebar Possible states Electric starter button in basic position Electric starter butt...

Page 34: ... circuit is closed and the engine can be started Steering locked In this position the ignition circuit is interrupted and the steering locked The black ignition key can be removed 6 7 Immobilizer 402436 10 The electronic immobilizer secures the vehicle against unauthorized use The immobilizer is activated automatically and the engine electronics are locked when the ignition key is withdrawn Immobi...

Page 35: ...KEYCODECARD can be ordered from an authorized KTM workshop they need to be activated for use 6 8 Locking the steering Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the key into the ignition handlebar lock press in and turn to the left Remove the key Steeri...

Page 36: ...er cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refuelin...

Page 37: ...Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system S00748 10 Lift c...

Page 38: ...break if overloaded Damaged ignition keys must be replaced Push down on the filler cap to take pressure off the ignition key Turn ignition key 2 clockwise Fold open filler cap 3 6 11 Closing the filler cap S00750 10 Fold down filler cap 1 Turn ignition key 2 clockwise ...

Page 39: ... with plenty of water in the event of con tact with the skin Remove ignition key 2 and close cover 3 6 12 Fuel cocks F00637 10 A fuel cock 1 is located on each side of the fuel tank Info The fuel cocks must always be open during operation The fuel cocks are only closed to remove the fuel tank Possible states Fuel cocks are closed Level equalization cannot take place and the fuel supply to the thro...

Page 40: ...13 Opening the storage compartment F00638 10 Press lock 1 in the direction of the arrow and lift the cover at the same time 6 14 Closing the storage compartment F00638 11 Press cover 1 downward The lock engages audibly ...

Page 41: ... 39 6 15 Seat lock F00639 10 Seat lock 1 is located on the left side of the vehicle It can be unlocked using the ignition key 6 16 Grab handles F00640 10 The passenger can hold onto grab handles 1 during the trip ...

Page 42: ...e rack plate may not be loaded with more than the specified weight Maximum permissible load on luggage rack plate 8 kg 18 lb Info Note the information provided by the luggage manufacturer 6 18 Passenger footrest F00687 10 The passenger footrests are foldable Possible states Passenger footrest folded in For operation without a passenger Passenger footrest folded out For operation with a passenger ...

Page 43: ...NTROLS 41 6 19 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between the first and second gears ...

Page 44: ... side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when riding ...

Page 45: ...strument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The segment display the indicator lamps and the tachometer are briefly activated for a function test The welcome text and information on the next service p 48 appear on the matrix dis play Info If the battery was disconnected the time a...

Page 46: ...e General warning lamp lights up among the indicator lamps p 45 the corre sponding message appears in the matrix display The SET button is used to confirm receipt of the information and the message is cleared Messages appear 10 s 7 4 Segment display M00865 10 1 Fuel level display p 45 2 Time symbol 3 Unit for the speedometer 4 Gear display 5 Speed 6 Drive Mod p 185 7 Time 8 Coolant temperature 9 I...

Page 47: ...splay flashes if the combination instrument does not receive a signal from the fuel level sensor 7 6 Indicator lamps M00922 10 Possible states The high beam indicator lamp lights up blue The high beam is switched on The immobilizer indicator lamp lights up or flashes red Status or error message for immobilizer alarm system The oil pressure warning lamp lights up red Engine oil pressure is too low ...

Page 48: ...1850 01 Possible states Engine malfunction The engine control unit has detected a fault Visit an authorized KTM workshop General message General message on operating safety Visit an autho rized KTM workshop ABS warning ABS is not available Visit an authorized KTM workshop Traction control Traction control is not available Visit an authorized KTM workshop Engine oil pressure Engine oil pressure is ...

Page 49: ...ff The messages are displayed in the Warning menu 7 8 Shift warning light 401855 01 The shift warning light flashes or lights up when the transmission should be shifted In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light flashes over RPM1 and lights up continuously over RPM2 Info In 6th gear the shift warning light is deactivated when the engine ...

Page 50: ... shift warning light always lights up at 6 500 rpm 7 9 service display F00706 01 After the ignition is switched on the service display appears briefly The service intervals depend on the distance traveled or the elapsed time The event that occurs first is given priority The exact service intervals can be found in the service schedule ...

Page 51: ...configured 7 10 2 Trip 1 L02906 01 Press the UP or DOWN button until the Trip 1 menu appears on the matrix display Trip 1 shows the distance since the last reset such as between two refueling stops Trip 1 runs continuously and counts the distance up to 9999 Ø Speed 1 indicates the average speed based on Trip 1 and Trip Time 1 Ø Cons 1 indicates the average fuel consumption based on Trip 1 and Trip...

Page 52: ...consumption based on Trip 2 and Trip Time 2 Trip Time 2 indicates the riding time based on Trip 2 and starts running as soon as a speed signal comes in Fuel Range indicates the possible range with the fuel reserve Press and hold the button for 3 5 seconds All entries in the Trip 2 menu are cleared 7 10 4 General Info F00705 01 Press the UP or DOWN button until the General Info menu appears on the ...

Page 53: ...N button to select the menu Press the SET button to set the menu for quick selection In the Set Favorites menu the Favorites menu can be configured 7 10 6 Settings 402431 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Settings for units or various values are made in the Settings menu Se...

Page 54: ...he menu Use the UP or DOWN button to navigate through the warnings In the Warning menu warnings that occurred are displayed and stored until they are no longer active 7 10 8 Heating optional M00924 01 Press UP or DOWN button until the Heating menu appears on the matrix display Press ing the SET button opens the menu Use the SET button to select a heating level or to switch off the heated grips ...

Page 55: ...fo After the ignition is switched on traction control and ABS are enabled again 7 10 10 Drive Mod 402432 01 Press the UP or DOWN button until the Drive Mod menu appears on the matrix display Pressing the SETbutton opens the menu Use the UP or DOWN button to navigate through the menu The SET button can be used to select engine and traction control settings that are coordinated with each other SPORT...

Page 56: ...7 COMBINATION INSTRUMENT 54 OFFROAD optional reduced homologated performance for better ridability the traction control allows high slip on the rear wheel ...

Page 57: ...55 ...

Page 58: ...7 COMBINATION INSTRUMENT 56 7 10 11 Menu overview F00707 01 ...

Page 59: ...ssages Heating optional MTC ABS Drive Mod 7 10 12 Language 402431 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the SET button again to select the language The menu languages are US English UK English German Italian French and Spanish ...

Page 60: ...e matrix dis play Pressing the SET button again sets the unit of measure Select kilometers km or miles mi for the distance 7 10 14 Temp 402431 12 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Temp is highlighted in black on the matrix display Pressing the...

Page 61: ...the matrix dis play Pressing the SET button again sets the unit of measure Select bar or psi as the unit 7 10 16 Fuel Cons 402431 14 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Fuel Cons is highlighted in black on the matrix dis play Pressing the SET bu...

Page 62: ...me and date must be set in the matrix display 7 10 18 Shift Light M00926 01 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Shift Light is highlighted in black on the matrix dis play Pressing the SET button again opens the menu Press the UP or DOWN button t...

Page 63: ...button opens the menu Press the UP or DOWN button until Heat Grip is highlighted in black on the matrix dis play Pressing the SET button again switches the heated grips menu on or off Switch the heated grips menu on and off 7 10 20 DRL L01439 16 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the me...

Page 64: ... snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on per manently Note the legal regulations regarding the daytime running light Press the UP or DOWN button until DRL is highlighted in black on the matrix display Pressing the SET butt...

Page 65: ...in two different positions In this way the handlebar can be mounted in the position that is most comfortable for the rider 8 2 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent ...

Page 66: ...ts Place the handlebar supports in the required position Mount and tighten screws 2 Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and evenly tighten screws 1 Guideline Screw handlebar clamp M8 20 Nm...

Page 67: ...8 ERGONOMICS 65 8 3 Adjusting the wind shield F00641 10 Pull the clamping lever 1 in the direction of the arrow The windshield is unlocked F00688 10 Move the wind shield in the required position ...

Page 68: ...r to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any adjustments while...

Page 69: ...nd brake lever to your hand size by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding 8 6 Rider footrests F00645 10 The rider footrests can be mounted in one of two positions Possible states Rider footrests low A Rider footrests high B ...

Page 70: ...he left and right sides F00646 10 Remove screw 1 The foot brake lever swings up to the stop M00882 10 Remove cotter pin 2 with washer 3 Carefully remove the pin 4 of the rider footrest Info The spring is under high tension and can pop out when the pin is removed Take off the rider footrest 5 with the spring ...

Page 71: ...ONOMICS 69 M00883 10 Remove screws 6 M00884 10 Adjust the footrest bracket to the desired position M00883 10 Mount and tighten screws 6 Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 ...

Page 72: ...brake lever Mount and tighten screw 1 Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 8 8 Checking the basic position of the shift lever Info When driving the shift lever must not touch the driver s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load ...

Page 73: ...ge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 71 8 9 Adjusting the basic position of the shift lever 402299 12 Remove screw 1 with the washers and take off shift lever 2 ...

Page 74: ...ount and tighten screw 1 with the washers Guideline Screw shift lever M6 15 Nm 11 1 lbf ft Loctite 243 8 10 Adjusting the basic position of the foot brake lever M00885 10 Disconnect spring 1 Loosen nut 2 Remove screw 3 To adjust the basic position of the foot brake lever to individual requirements turn ball joint 4 accordingly Info The range of adjustment is limited The screw must be screwed into ...

Page 75: ...8 ERGONOMICS 73 Mount and tighten screw 3 Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Attach spring 1 ...

Page 76: ...g that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling characteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Danger of accidents No...

Page 77: ...vehicle handover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to handling the motorcycle on a suitable piece of land before making a longer trip Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle Hold the ha...

Page 78: ...e maximum permissible overall weight or the axle loads Warning Danger of accidents Improper mounting of cases or the tank rucksack impairs the handling characteristic Mount and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your mot...

Page 79: ... slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Fire hazard The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distri b...

Page 80: ...e fluid level p 135 Check the front brake linings p 134 Check the rear brake linings p 138 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 181 Check the chain for dirt p 102 Check the chain tension p 103 Check the tire condition p 151 Check the tire air pressure p 152 Check the settings of all controls and ensure that they can be operated smoo...

Page 81: ...er operate the vehicle with a discharged battery or without a battery Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine Always run the engine warm at a low speed M00887 01 Press the emergency OFF switch to the position ON Switch on the ignition by turning the black ignition key to the position ON After you switch on the ignition you can hear the...

Page 82: ...tart the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops Remove the motorcycle from the side stand 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully 10 4 Shifting riding Warning Danger of accid...

Page 83: ...passenger foot rest and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have reduced road grip ...

Page 84: ...g Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Engine failure Overheating dama...

Page 85: ... barely reduce the speed but fuel consumption will be consid erably lower Accelerate only up to a speed suitable for the road surface and weather conditions Par ticularly in bends do not shift and accelerate very carefully To shift down brake if necessary and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle ...

Page 86: ...nditions 10 5 Applying the brakes Warning Danger of accidents Moisture and dirt impair the brake system Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs Warning Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check the brake system and do not continue riding until the problem is eliminated Your aut...

Page 87: ...tion of the brakes blocks the wheels The ABS effectiveness is only ensured if it is switched on Leave the ABS switched on in order to benefit from the protective effect Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravit...

Page 88: ...ev the engine In this way you have to brake far less and the brakes do not overheat 10 6 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others Do not leave the vehicle unattended if the engine is running Protect the vehicle against access by unauthorized persons Lock the steering and remove the ignition key if you leave the vehicle unattended W...

Page 89: ...he ignition by turning the black ignition key to the position OFF Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the battery You should therefore always switch off the engine with the ignition key the emergency OFF switch is intended for emergencies only Park ...

Page 90: ...rface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401475 01 Switch off the engine Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Page 91: ...hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the...

Page 92: ...o not allow fuel to enter the groundwater the soil or the sewage system S00753 10 Switch off the engine Open the filler cap p 34 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 218 Close the filler cap p 36 ...

Page 93: ... KTM diagnostics tool Check that the electrical system is functioning properly Change the engine oil and oil filter and clean the oil screens p 188 Check the front brake linings p 134 Check the rear brake linings p 138 Check the brake discs p 131 Check the brake lines for damage and leakage Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid Check the brake f...

Page 94: ...lugs removed Change the SAS membrane Check the cables for damage and routing without sharp bends fuel tank removed Check the coolant level in the compensating tank p 181 Change the air filter clean the air filter box Check the fuel pressure Check the CO adjustment using the KTM diagnostics tool Check the headlight setting p 174 Check that the radiator fan is functioning properly Final check Check ...

Page 95: ... nozzle for clutch lubrication Check the swingarm bearing for backlash Check the wheel bearing for play Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the screws and nuts for tightness Change the coolant Check the antifree...

Page 96: ... 1 clockwise up to the last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Standard 12 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 2 Adjusting the spring preload of the shock absorber Caution Risk of injury Parts of the shock absorber will fly off if the shock absorber ...

Page 97: ...ounterclockwise all the way Turn it clockwise by the number of turns corresponding to the shock absorber type and use Guideline Spring preload Standard 2 turns Info Turn clockwise to increase the spring preload turn counterclockwise to reduce the spring preload ...

Page 98: ...lifting bushings on the swingarm Insert the adapter in the rear lifting gear Adapter 69329955020 Lifting gear rear 61029055400 Place the motorcycle vertically use the adapters to direct the lifting gear towards the swingarm and lift the motorcycle 13 2 Removing the rear of motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a fir...

Page 99: ...the side stand 1 Remove the lifting bushings from the swingarm 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Preparatory work Raise the motorcycle with the rear lifting gear p 96 Remove the bottom triple clamp cover p 111 ...

Page 100: ... front 61029055500 Align the front lifting gear with the fork legs Info Always raise the motorcycle at the rear first Raise the motorcycle at the front 13 4 Taking the motorcycle from the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface F00650 01 Main work Secure the motorcycle against falling over Remove the front ...

Page 101: ...arked vehicle can roll away or fall over Park the vehicle on a firm and level surface F00690 10 Fold up the rider footrests and secure them Allow the work stand 1 with plastic bushing to engage in the opening of the swingarm pivot Work stand 62529055100 Info Set the work stand to an appropriate height and width Raise the motorcycle Check that the work stand is properly seated ...

Page 102: ... Park the vehicle on a firm and level surface F00690 11 Secure the motorcycle against falling over Remove the special tool 1 Work stand 62529055100 Info To avoid damaging components lower the motorcycle slowly from the work stand The assistance of a second person can be useful Lean the motorcycle on the side stand Remove the fixing means on the rider footrests ...

Page 103: ...e seat back and lift it off Remove the ignition key 13 8 Mounting the seat 0 0 2 2 0 0 1 1 401677 10 Hook the catch 1 of the seat onto the fuel tank and lower the rear while pushing it forward Insert the locking pin 2 into the lock housing and push down the rear of the seat until the locking pin engages with an audible click Finally check that the seat is correctly mounted ...

Page 104: ...p Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake ...

Page 105: ...k Remove the rear of the motorcycle from the lifting gear p 96 13 11 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain ma...

Page 106: ... meet the specification Adjust the chain tension p 104 Remove the rear of the motorcycle from the lifting gear p 96 13 12 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may brea...

Page 107: ...e left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting scr...

Page 108: ... rear sprocket and engine sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 96 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 109: ...f the chain Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance B at the longest chain section 272 mm 10 71 in If the distance B is greater than the specified measurement Change the drivetrain kit Info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn spr...

Page 110: ...ain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M5 5 Nm 3 7 lbf ft 401670 01 Check the chain guide for wear If the chain guide is worn Change the chain guide Check that the chain guide is firmly seated If the chain guide is loose Tighten the screws on the chai...

Page 111: ...ughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regula tions Info The fluid level rises with in...

Page 112: ...d tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 13 15 Checking the play of the steering head bearing Warning Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components Correct incorrect steering head bearing play immediately Your authorized KTM workshop will be glad to help Info If the vehicle is o...

Page 113: ...able play Adjust the steering head bearing play Move the handlebar back and forth over the entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust the steering head bearing play Check the steering head bearing and adjust if necessary Remove the motorcycle from the wo...

Page 114: ...ASSIS 112 F00655 10 Disconnect plugs 3 of the horn Detach temperature sensor 4 Remove the triple clamp cover 13 17 Installing the bottom triple clamp cover F00655 11 Plug in connectors 1 of the horn Attach temperature sensor 2 ...

Page 115: ... WORK ON THE CHASSIS 113 F00654 11 Position the triple clamp cover 3 Mount and tighten screws 4 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft 13 18 Removing the front side cover F00656 10 Remove screw 1 ...

Page 116: ...K ON THE CHASSIS 114 F00657 10 Remove screws 2 Remove side cover 3 Repeat the operation on the opposite side 13 19 Installing the front side cover F00658 10 Position the side cover in the area A under the tank cover ...

Page 117: ...t 2 and position on the fuel tank Position the holding lug 3 in the drill hole F00656 11 Mount and tighten screw 4 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft F00657 11 Mount and tighten screws 5 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side ...

Page 118: ...RK ON THE CHASSIS 116 13 20 Removing the mask spoiler Preparatory work Remove the seat p 101 Remove the front side cover p 113 Remove the tank cover p 123 F00660 10 Main work Remove screw 1 F00661 10 Remove screw 2 ...

Page 119: ...E CHASSIS 117 F00692 10 Loosen holding lug 3 from the inside cover F00691 01 Remove the mask spoiler laterally from the supports F00663 10 Remove catch 4 upward from the bracket 5 Info Pay attention to the turn signal cable ...

Page 120: ...E CHASSIS 118 F00664 10 Disconnect plug in connector 6 Remove the mask spoiler with the turn signal Repeat the operation on the opposite side 13 21 Installing the mask spoiler F00664 11 Main work Connect plug in connector 1 ...

Page 121: ...IS 119 F00663 11 Position the catch 2 in the bracket 3 Info Ensure that the turn signal cable is placed correctly F00691 02 Press the mask spoiler laterally into the supports F00692 11 Position the holding lug 4 in the drill hole ...

Page 122: ...ine Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft F00660 11 Mount and tighten screw 6 Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft Repeat the operation on the opposite side Finishing work Install the tank cover p 125 Install the front side cover p 114 Mount the seat p 101 ...

Page 123: ... fender in a forward direction Info Pay attention to the brake lines and the cable 13 23 Installing the front fender F00665 11 Position the fender Info Pay attention to the routing of the brake lines and the cable Mount and tighten screws 1 Guideline Screw fender M5x12 3 5 Nm 2 58 lbf ft Insert the brake lines and cable in brackets 2 and close the holder ...

Page 124: ...netrate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inner fork tube of both fork legs Universal oil spray p 220 Press the dust ...

Page 125: ...RK ON THE CHASSIS 123 13 25 Removing the tank cover Preparatory work Remove the seat p 101 Remove the front side cover p 113 F00666 10 Main work Remove screw 1 Remove screw 2 F00667 10 Remove screw 3 Remove screw 4 ...

Page 126: ...13 SERVICE WORK ON THE CHASSIS 124 F00668 10 Remove screw 5 F00662 01 Raise the tank cover at the rear and remove it in a forward direction ...

Page 127: ...alling the tank cover M00923 10 Main work Position the tank cover The catch 1 engages under the tank 2 Info Pay attention to the sealing lip and the bleeder hose F00668 11 Mount and tighten screw 3 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft ...

Page 128: ... lbf ft Mount and tighten screw 5 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft F00667 11 Mount and tighten screw 6 Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw 7 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Finishing work Install the front side cover p 114 Mount the seat p 101 ...

Page 129: ...ASSIS 127 13 27 Removing the wind shield F00669 10 Remove screws 1 and wind shield 2 13 28 Installing the wind shield F00669 11 Position wind shield 1 Mount and tighten screws 2 Guideline Screw wind shield M5 3 5 Nm 2 58 lbf ft ...

Page 130: ...Removing the engine guard F00670 11 Remove screws 1 with bushings and engine guard 2 13 30 Installing the engine guard F00670 10 Position engine guard 1 mount screws 2 with bushings and tighten Guideline Screw engine guard M6 10 Nm 7 4 lbf ft ...

Page 131: ...nsion travel Only use spare parts on the brake system which have been approved and recom mended by KTM Only use tires wheels approved by KTM with the corresponding speed index Maintain the specified tire air pressure Service work and repairs must be performed professionally Your authorized KTM workshop will be glad to help Warning Voiding of the government approval for road use and the insurance c...

Page 132: ...e levers The ABS bulb 3 must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it is lit while riding this indicates a fault in the ABS system In this case the ABS is no longer enabled and the wheels may lock during braking The brake system itself stays functional only ABS control is not available The ABS lamp may also light up ...

Page 133: ... each brake disc to ensure it is at least thickness A Info Wear will reduce the thickness of the brake disc at the contact surface 1 of the brake linings Brake discs wear limit Front 4 mm 0 16 in Rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the front brake discs Change the rear brake discs Check the front and rear brake discs for damage cracking and defo...

Page 134: ...g until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help M00908 10 Move the brake fluid reservoir mounted on the handlebar to a horizontal positi...

Page 135: ...ntact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake...

Page 136: ...in work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid to the MAX mark A Brake fluid DOT 4 DOT 5 1 p 216 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Clean up overflowed or spilt brake fluid immediately with water 14 5 Checking the front brake linings Warning Danger of accidents Wor...

Page 137: ...m thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings Check all brake linings on both brake calipers for damage and cracking If there is damage or cracking Change the front brake linings 14 6 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level...

Page 138: ...evel in the brake fluid reservoir 1 If the fluid level reaches the MIN marking A Add rear brake fluid p 136 14 7 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding...

Page 139: ...e the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly an...

Page 140: ...nings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effe...

Page 141: ...linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings ...

Page 142: ...ar p 97 M00914 10 Main work Remove screw 1 and pull wheel speed sensor 2 out of the hole M00915 10 Remove screws 3 from both brake calipers Press back the brake linings with a slight lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side loosely Info Do not pull the hand brake lever when the brake caliper has be...

Page 143: ...move screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not dam aged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed M00930 10 Remove spacers 6 ...

Page 144: ...cessary M00930 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the front wheel bearing Clean and grease shaft seal rings 1 and mating surfaces A of the spacers Long life grease p 219 S00776 10 Insert wide spacer 2 on the left in the direction of travel Info The ABS sensor wheel is on the left viewed in the direction of travel Insert the narrow spacer 3...

Page 145: ...ection of travel Arrow B must point in the direction of travel The position of the direction of travel indicator on the tires can vary Mount and tighten screw 4 Guideline Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased M00915 12 Position the brake calipers The brake linings are correctly positioned Mount screws 6 on both brake calipers but do not tighten yet Operate the hand bra...

Page 146: ...n the drill hole Mount and tighten screw 8 Guideline Screw wheel speed sensor front M6 10 Nm 7 4 lbf ft Take the motorcycle from the front lifting gear p 98 Remove the rear of the motorcycle from the lifting gear p 96 M00916 12 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 9 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft ...

Page 147: ...reparatory work Raise the motorcycle with the rear lifting gear p 96 M00917 01 Main work Press the brake caliper onto the brake disc by hand in order to push back the brake pis tons M00917 10 Remove screw 1 and pull wheel speed sensor 2 out of the hole ...

Page 148: ...ake the chain off of the rear sprocket and place it on chain sprocket guard 6 Warning Danger of accidents Reduced braking effect caused by damaged brake discs Always lay the wheel down in such a way that the brake discs are not dam aged Holding the rear wheel withdraw the wheel spindle Take the rear wheel out of the swingarm Info Do not operate the foot brake when the rear wheel is removed Remove ...

Page 149: ...veral times before going on a ride until you can feel a firm pressure point Main work Check the rear hub rubber dampers p 149 D03109 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease shaft seal ring 1 and contact surface A of the spacer Long life grease p 219 Clean and grease the thread of the wheel spindle and nut...

Page 150: ...unt chain adjuster 4 and nut 5 Info Mount chain adjusters 3 and 4 in the same position Make sure that the chain adjusters are fitted correctly on the adjusting screws Guideline In order for the rear wheel to be correctly aligned the markings on the left and right chain adjusters must be in the same position relative to reference markings B Tighten nut 5 Guideline Nut rear wheel spindle M25x1 5 90 ...

Page 151: ...pressure point Finishing work Remove the rear of the motorcycle from the lifting gear p 96 15 5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers The rubber dampers wear out dur ing operation If the rubber dampers are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work ...

Page 152: ...wheel on a workbench with the rear sprocket facing upwards and insert the wheel spindle in the hub Check the rear sprocket play A Info Measure the play on the outside of the rear sprocket Play in rubber dampers rear wheel 5 mm 0 2 in If clearance A larger than the specified value Change all rubber dampers in the rear hub Finishing work Install the rear wheel p 147 Remove the rear of the motorcycle...

Page 153: ...l Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Danger of accidents Non approved or non recommended tires and wheels impact the handling characteristic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened...

Page 154: ...he tire date of manufacture is usually contained in the tire label and is indi cated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture KTM recommends that the tires be changed after 5 years at the latest regard less of the actual state of wear If the tires are more than 5 years old Change the tires 15 7 C...

Page 155: ... tire air pressure when the tires are cold Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the dust cap ...

Page 156: ...e going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulations regarding the daytime running light The daytime running light parking light is integrated in the main headlight The daytime running light DRL can be switched on when visibility conditions are good Activate the daytime running light in the combination instrument Control is provided by the br...

Page 157: ...ries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the v...

Page 158: ...ork Pull locking mechanism 1 in the direction of the arrow Fold open cover 2 K00691 10 Disconnect negative cable 3 from the battery Disconnect positive cable 4 from the battery Take the battery and battery case 5 out of the battery compartment ...

Page 159: ...act with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged battery or without a battery K00691 11 Main work Position the battery in battery c...

Page 160: ...ve cable 3 and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft F00697 10 Close the cover 4 and push down slightly The cover engages with an audible click Finishing work Mount the seat p 101 Set the time and date ...

Page 161: ...ea immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Warning Environmental hazard Batteries contain environmentally hazardous materials Do not dispose of batteries as household waste Dispose of batteries at a collection point for used batteries War...

Page 162: ...epeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sulfate destroying the battery The battery is maintenance free i e the acid level does not have to be checked If the battery is not charged using the KTM battery charger the battery must be removed for charging Otherwise overvoltage may damage ele...

Page 163: ...rger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery Charge the battery with a maximum of 10 of the capacity specified on the bat tery housing Switch off the battery charger after charging and disconnect from the battery Guideline The charging current charging voltage and charging time must not be exc...

Page 164: ...ct both negative cables 3 with the battery Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft F00697 10 Close cover 4 and push down slightly The cover engages with an audible click Finishing work Mount the seat p 101 Set the time and date ...

Page 165: ...t fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 101 K00694 10 Main work Remove screws 1 and 2 Raise rear fairing 3 slightly ...

Page 166: ...urned out fuse wire A A spare fuse 6 is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 210 Check that the electrical equipment is functioning properly Mount the protection caps Tip Insert a new spare fuse into the starter relay to have it available when needed ...

Page 167: ...screw 1 Guideline Rear fairing screw M5x17 3 5 Nm 2 58 lbf ft Finishing work Mount the seat p 101 Set the time and date 16 6 Changing the fuses in the fuse box Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the seat ...

Page 168: ...9 10 Check the fuses Info A defective fuse is indicated by a burned out fuse wire A Remove the defective fuse Guideline Fuses res 10 A spare fuses Fuse 1 10 A power supply for control units and components Fuse 2 10 A optional auxiliary equipment Fuse 3 15 A ABS hydraulic unit Fuse 4 25 A ABS return pump Fuse 5 not assigned Use spare fuses with the correct rating only ...

Page 169: ...power consumer is functioning properly Close the fuse box cover Finishing work Mount the seat p 101 16 7 Removing the headlight mask with the headlight Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 101 Remove the front side cover p 113 Remove the tank cover p 123 Remove the mask spoiler p 116 Remove the wind shield p 127 ...

Page 170: ...TRICAL SYSTEM 168 F00675 10 Main work Remove screws 1 Remove the headlight mask forward F00676 10 Disconnect plug in connector 2 Place the headlight mask onto a soft cloth so that the headlight is not damaged ...

Page 171: ...ck that the lighting is functioning properly Position the headlight mask F00675 11 Mount and tighten screws 2 Guideline Screw headlight M6 5 Nm 3 7 lbf ft Finishing work Install the wind shield p 127 Install the mask spoiler p 118 Install the tank cover p 125 Install the front side cover p 114 Mount the seat p 101 Check the headlight setting p 174 ...

Page 172: ...g Do not touch the bulbs with your bare hands Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 101 Remove the front side cover p 113 Remove the tank cover p 123 Remove the mask spoiler p 116 Remove the wind shield p 127 Remove the headlight mask with the headlight p 167 F00677 10 Main work Push headlight bulb 1 lightly into the bulb socket turn it all the...

Page 173: ...sk with the headlight p 169 Install the wind shield p 127 Install the mask spoiler p 118 Install the tank cover p 125 Install the front side cover p 114 Mount the seat p 101 Check the headlight setting p 174 16 10 Changing the high beam bulb Note Damage to reflector Grease on the reflector reduces the brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Cl...

Page 174: ... shield p 127 Remove the headlight mask with the headlight p 167 F00679 10 Main work Push headlight bulb 1 lightly into the bulb socket turn it all the way counterclock wise and pull it out Unplug connector 2 F00680 10 Plug connector 2 into the new headlight bulb High beam H11 socket PGJ19 2 p 210 Position headlight bulb 1 into the bulb socket and turn it all the way clockwise The headlight bulb i...

Page 175: ...es the brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands F00681 10 Remove the screw on the front of the diffuser Carefully take off diffuser 1 Push bulb 2 lightly into the socket turn approx 30 counterclockwise and pull it out of the socket Info Do not touch the ref...

Page 176: ... the low beam headlight Make another mark at a distance B under the first mark Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light dark boundary must lie exactly on the lo...

Page 177: ...ckwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking B Guideline The light dark boundary must lie exactly on the lower mark B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable Finishing work ...

Page 178: ...ion procedure are invalid but can be reprogrammed in a further activation procedure 401114 10 Loss of a black ignition key additional black ignition keys are available The following procedure deactivates all activated black ignition keys that are not included in the procedure Press the emergency OFF switch to the position ON F00694 01 Insert the orange programming key in the ignition lock Switch o...

Page 179: ...e number of func tional black ignition keys including the orange programming key In this case it flashes twice Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key The lost black ignition key is deactivated The existing black ignition key is reactivated 401114 11 Loss of all black ignition keys no black ignition keys are available Th...

Page 180: ... All black ignition keys are deactivated Order a new black ignition key according to the key number on the KEYCODECARD and activate it To activate up to three black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up...

Page 181: ...gnition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key Insert the black ignition key in the ignition l...

Page 182: ...16 ELECTRICAL SYSTEM 180 Info After the fourth black ignition key has been activated programming is fin ished ...

Page 183: ...m In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contac...

Page 184: ...rect the coolant level in the compensating tank p 182 17 2 Correcting the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at oper ating temperature Allow the cooling system and the engine...

Page 185: ...ediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold The radiator is completely full Preparatory work Check the coolant level in the compensating tank p 181 Remove the front side cover p 113 Info Only disass...

Page 186: ...0683 01 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 216 Mount the cover of the compensating tank Finishing work Install the front side cover p 114 ...

Page 187: ...Mod menu You can choose from SPORT STREET RAIN and OFFROAD optional The drive mode selected last is displayed on the right in the segment display Info The drive mode selection has no influence on the ABS 18 2 Traction control TC M00864 01 The traction control TC lowers the engine torque in case of loss of traction in the rear wheel Depending on the traction control setting a slight slip on the rea...

Page 188: ...18 TUNING THE ENGINE 186 Info When traction control is active the TC lamp flashes When traction control is switched off the TC lamp is lit ...

Page 189: ...engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper part of the range B of the engine oil level viewer When the engine oil level is in area A of the engine oil level viewer Do not add engine oil When the engine oil level is in area B of the engine oil level viewer Engine oil can be...

Page 190: ...affected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regula tions Preparatory work Remove the engine guard p 128 F00701 10 Main work Stand the motorcycle on its side stand on a horizontal surface Place a suitable contai...

Page 191: ...02 10 Pull oil filter 4 out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface F00703 10 Insert oil filter 4 Info Only insert the oil filter by hand Lubricate the O ring of the oil filter cover Mount oil filter cover 3 ...

Page 192: ...2 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs F00701 10 Mount and tighten oil drain plugs 1 with the magnets O rings and oil screens Guideline Oil drain plug M20x1 5 20 Nm 14 8 lbf ft ...

Page 193: ...quantity approx 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 217 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 217 Mount screw plug 5 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting ...

Page 194: ...e an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level p 187 Install the engine guard p 128 19 3 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too h...

Page 195: ...n the engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 217 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 217 Info In order to achieve optimal engine performance it is not advisable to mix differ ent engine oils KTM recommends changing the engine oil Mount the screw plug ...

Page 196: ...y result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level p 187 ...

Page 197: ...tly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regula tions In...

Page 198: ...he corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Moisture and dirt impair the brake system Brake carefully several times to dry out and remove dirt from the brake lin ings and the brake discs After cleaning ride the vehicle a short distance until the engine warms up...

Page 199: ... quality Treat the plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 220 Oil the ignition steering lock tank lock and seat lock Universal oil spray p 220 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You shoul...

Page 200: ...e after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water and dry it well Treat the engine the swingarm and all other bare or galvanized parts except brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor must not come into contact with the brake discs This would severely lower the braking effect Cl...

Page 201: ...n 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 219 Refuel p 89 Clean the motorcycle p 195 Change the engine oil and oil filter and clean the oil screens p 188 Check the coolant fill level and antifreeze Check the tire air pressure p 152 Remove the battery p 155 Guideline Storage temperature of battery without direct sunshi...

Page 202: ...y Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Install the battery p 157 Info If the battery was removed the time and date must be set Perform checks and maintenance measures when preparing for use p 78 Take a test ride ...

Page 203: ... start system is faulty Read out the fault memory using the KTM diag nostics tool ICU is not enabled Activate the ICU CAN bus communication error Read out the fault memory using the KTM diag nostics tool Fault in EFI control unit Read out the fault memory using the KTM diag nostics tool Fault in MCU control unit Read out the fault memory using the KTM diag nostics tool Engine turns only if the clu...

Page 204: ...ing lamp lights up ABS fuse is blown Change the fuses in the fuse box p 165 Wheel speeds of front and rear wheels differ greatly Stop switch off the ignition start again Malfunction in ABS Read out the fault memory using the KTM diag nostics tool High oil consumption Engine oil level too high Check the engine oil level p 187 Engine oil too thin low viscosity Change the engine oil and oil filter an...

Page 205: ...ust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston Forged light alloy Piston ring 1 upper compression rectangular ring 1 lower compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with three rotary pumps Primar...

Page 206: ...Outside spark plug NGK LMAR7DI 10 Electrode gap spark plug 1 0 mm 0 039 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tightening torques Screw damping plate EJOT ALtracs M6x14 10 Nm 7 4 lbf ft Loctite 243 Screw retaining bracket valve cover rear EJOT ALtracs M6x10 10 Nm 7 4 lbf ft Hose clip intake flange M4 1 5 Nm 1 11 lbf ft...

Page 207: ...ft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw coolant connection on cylinder head M6 8 Nm 5 9 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holder M6 10 Nm 7 4 lbf ft Loctite 243 Screw locking lever M6 10 Nm 7 4 lbf f...

Page 208: ...bearing support M8 10 9 Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw heat exchanger M8 15 Nm 11 1 lbf ft Screw timing chain guide rail M8 15 Nm 11 1 lbf ft Loctite 243 Stud exhaust flange M8 10 Nm 7 4 lbf ft Timing chain tensioning rail screw M8 15 Nm 11 1 lbf ft Loctite 243 Screw engine bearer M10...

Page 209: ...Nm 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant temperature sensor M12x1 5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner clutch hub M22x1 5 120 Nm 88 5 lbf ft Loctite 243 Plug timing chain tensioner M24x1 5 25 Nm 18 4 ...

Page 210: ...40 l 2 54 qt Coolant p 216 23 3 3 Fuel Fuel reserve approx 3 5 l 3 7 qt Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 218 23 4 Chassis Frame Lattice frame made of chrome molybdenum steel tubing powder coated Fork WP Performance Systems ROMA 4357 upside down Shock absorber WP Performance Systems 4618 Emulsion Suspension travel Front 185 mm 7 28 in Rear 190 mm...

Page 211: ...77 in Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi Secondary drive ratio 17 42 Chain 5 8 x 5 16 525 X ring Steering head angle 64 Wheelbase 1 560 15 mm 61 42 0 59 in Seat height unloaded 850 mm 33 46 in Ground clearance unloaded 220 mm 8 66 in Weight without fuel approx 212 kg 467 lb Maximum permissible front axle load ...

Page 212: ...e Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Low beam H11 socket PGJ19 2 12 V 55 W High beam H11 socket PGJ19 2 12 V 55 W Parking light LED Instrument lights and indicator lamps LED Turn signal RY10W socket BAU15s 12 V 10 W Tail light LED Brake light LED License plate lamp LED ...

Page 213: ...w ktm com 23 7 Fork Fork part number 05 18 6O 08 Fork WP Performance Systems ROMA 4357 upside down Spring length with preload spacer s 460 mm 18 11 in Spring rate Medium standard 6 N mm 34 lb in Fork length 886 5 mm 34 902 in Air chamber length 47 mm 1 85 in Fork oil per fork leg 570 ml 19 27 fl oz Fork oil SAE 4 48601166S1 p 218 23 8 Shock absorber Shock absorber article number 01 18 9O 08 Shock ...

Page 214: ...t Screw side stand switch M4 2 Nm 1 5 lbf ft Rear fairing screw M5x12 3 5 Nm 2 58 lbf ft Rear fairing screw M5x17 3 5 Nm 2 58 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw brake line holder on frame M5 2 Nm 1 5 lbf ft Screw brake line holder on swingarm M5 5 Nm 3 7 lbf ft Screw cable channel M5 5 Nm 3 7 lbf ft Screw cable guide wheel speed senso...

Page 215: ...6 10 Nm 7 4 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw battery terminal M6 4 5 Nm 3 32 lbf ft Screw brake line holder on bottom triple clamp M6 10 Nm 7 4 lbf ft Screw cable channel M6 5 Nm 3 7 lbf ft Screw chain guide M6 5 Nm 3 7 lbf ft Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw cooler retaining bracket M6 7 Nm 5 2 lbf ft Screw cover part M...

Page 216: ...le valve M8 4 Nm 3 lbf ft Hand guard screw M8 15 Nm 11 1 lbf ft Remaining chassis nuts M8 25 Nm 18 4 lbf ft Remaining chassis screws M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw exhaust clamp M8 25 Nm 18 4 lbf ft Screw foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Scre...

Page 217: ...Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Nut rear sprocket screw M10x1 25 50 Nm 36 9 lbf ft Loctite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut swingarm pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased...

Page 218: ...ibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion protection and lubrication proper ties Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protec...

Page 219: ...uideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Recommended supplier Motorex Power Synt 4T Engine oil SAE 5W 40 Standard classification JASO T903 MA p 221 SAE p 221 SAE 5W 40 Guideline Use only engine oils that comply with the specified standards see specifications on...

Page 220: ...fication SAE p 221 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding proper ties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up t...

Page 221: ... Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 Motorcycle cleaner Recommended supplier Motorex Moto Clean ...

Page 222: ...rex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 223: ...long service intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and the clutch are lubricated with the same oil The JASO MA standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils a...

Page 224: ...t Software which automatically switches the indicator off according to a time or travel distance counter DRL Daytime Running Light Light which enhances the visibility of the vehicle during the day but is not focused and in contrast to low beam does not illuminate the road surface TC Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel ...

Page 225: ...28 LIST OF ABBREVIATIONS 223 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 226: ...nted by yellow or orange symbols The general warning lamp lights up yellow An operating safety warning message was detected This is also shown on the matrix display The engine warning lamp lights up flashes yellow The engine control unit has detected a fault The ABS lamp lights up flashes yellow ABS is not active The ABS lamp also lights up if an error is detected The TC lamp lights up flashes yel...

Page 227: ...lashes green with a steady rhythmic flash The left turn signal is switched on The idle indicator lamp lights up green The transmission is in idle The right turn signal lamp flashes green with a steady rhythmic flash The right turn signal is switched on ...

Page 228: ...front brake checking 134 rear brake checking 138 Brake system 129 139 Brakes 84 Brakes applying 84 C Capacity coolant 208 engine oil 191 208 fuel 90 208 Chain checking 106 checking for dirt 102 cleaning 102 Chain tension adjusting 104 checking 103 Chassis number 22 Clutch fluid level checking correcting 109 Clutch lever 26 basic position adjusting 66 Combination instrument 43 54 56 62 ABS 53 activ...

Page 229: ...on switch 27 overview 27 Coolant level checking in the compensating tank 181 correcting in the compensating tank 182 Customer service 16 E Electric starter button 31 Emergency OFF switch 31 Engine running in 75 Engine guard installing 128 removing 128 Engine number 24 Engine oil adding 192 changing 188 Engine oil level checking 187 Engine sprocket checking 106 Environment 13 F Figures 16 Filler ca...

Page 230: ...rd warning flasher 28 Hazard warning flasher switch 28 Headlight daytime running light 154 headlight range adjusting 175 Headlight adjustment checking 174 Headlight mask with headlight installing 169 removing 167 High beam bulb changing 171 Horn button 30 I Ignition key activating deactivating 176 Ignition lock 32 Immobilizer 32 Intended use 10 K Key number 23 L Light switch 28 Low beam bulb chang...

Page 231: ...g 188 Operating substances 15 Owner s Manual 14 P Parking 86 Passenger footrest 40 Preparing for use advice on first use 74 after storage 200 checks and maintenance measures when preparing for use 78 Protective clothing 13 R Rear hub rubber dampers checking 149 Rear sprocket checking 106 Rear wheel installing 147 removing 145 Refueling fuel 89 Rider footrests 67 Riding 80 starting off 80 S Safe op...

Page 232: ...nt closing 38 opening 38 Suspension setting 94 95 Switch on the left side of the handlebar 27 on the right side of the handlebar 31 T Tank cover installing 125 removing 123 TC 185 Technical data capacities 208 chassis 208 chassis tightening torques 212 electrical system 210 engine 203 215 engine tightening torques 204 fork 211 shock absorber 211 tires 211 Throttle grip 27 Tire air pressure checkin...

Page 233: ...gnal switch 29 Type label 22 U Use definition 10 V Vehicle loading 76 View of vehicle front left 18 rear right side 20 W Warranty 15 Wind shield adjusting 65 installing 127 removing 127 Winter operation checks and maintenance steps 197 Work rules 13 ...

Page 234: ... 3213545en 3213545en 10 2016 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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