proper alignment
. Next place the .100 aluminum
spacer onto the center screw. Place the t-plate over
these screws and fasten it with the locknuts. Attach
the left and right bulkheads to the bottom plate with
four 4-40x1/4 BHCS. Before we attach the top plate
we need to place three ball studs in it. You will need
to place them in the correct position for standard or
offset position. Use three locknuts to fasten them.
We also need to place a 4-40x1/2 Stud in the back
hole of each bulkhead. Just screw them in by hand until they stop. Now place
the top plate over the two studs and place two 4-40x1/4 BHCS in the front holes.
Screw the wing mounts onto the studs in the top of the bulkheads. Try to
tighten them so that one of the four holes in them points to the rear of the pod.
Place two 4-40x1/4 SHCS in these holes for fastening the wing (Fig. 7).
Fig. 7
Let’s assemble the battery tray next. (Bag E) Fasten
tray mount to tray using three 4-40x3/8FHCS, 4-40
washers, and lock-nuts. Notice that tray mount will
work in either direction, the only difference being that
with pointed end of mount to the rear, the farther
back the tray will slide. Also note that slots in mount
are on top of the tray. Next fasten two .800 standoffs
to front of tray with two 4-40x1/4FHCS. Attach
transponder mount to the top of standoffs using two 4-40x1/4BHCS. This
completes battery tray and mount (Fig. 8).
Fig. 8
We are now ready to mount everything to the chassis
plate. Fasten battery tray assembly to the chassis
using three 4-40x3/8FHCS and lock-nuts. Next,
position front t-plate pivot ball over the front t-plate
hole in chassis and fasten with 4-40x1/2FHCS and
lock-nut. The rear t-plate pivot ball is fastened with a
4-40x3/8FHCS which bolts into the center hole of the
aluminum cross mount. Finish mounting aluminum
Fig. 9
6
