KSG XCS User Manual Download Page 5

 

(Bag D)  We are now going to assemble the pivot ball 
sockets and fasten them to the t-plate. *We suggest 
using 600 grit sandpaper to sand the steel balls and 
polishing them with polishing compound. * The 
sockets consist of two halves and one steel ball.  
Place the socket half with the shoulder on it into the t-
plate.  Next , place the steel ball into the socket and 
then place the sockets top half onto the ball.  Now use 
four 2-56x5/16 BHCS to fasten the socket to the t-plate.  Repeat this procedure 
for the other pivot socket.  You will need to make sure that the balls move freely 
in the sockets when the screws are tightened.  This will insure proper operation 
(Fig. 5). 

Fig. 5 

We are now ready to assemble the rear pod.  (Bag D) 
Take the bottom plate and lay it on a flat surface with 
the long ear of the bottom plate pointing to the right.  
Now you will need to take the 0-degree rear steer 
slugs (Also available in ½ deg increments ) and look 
at the shoulder on them.  If you look at the end 
opposite to the end with the hole you will notice that 
it has a flat side.  This makes them so that they will 
only go in the bottom plate in one direction.  Look at the bottom plate to see 
which way they go in and then press them into the bottom plate. It is also helpful 
to take an x-acto knife and slightly bevel the edges where the slug fits into the 
bottom plate. This will help get it started into the bottom plate as this is a fairly 
snug fit. You may have to use a bolt, nut, and washer to pull the slug into place.  
You can put them in either the standard or offset position (Fig. 6). 

Fig. 6 

Now we will attach the t-plate to the bottom plate.  You will need to use three 4-
40x3/8 BHCS and three 4-40 aluminum locknuts.  Screw the BHCS into the front 
holes of the bottom plate.  

All of the screws in the pod will fit tight to insure 

Summary of Contents for XCS

Page 1: ...KSG Motorsports 319 1 2 Samlola Rd Blountville Tn 37617 423 323 3494 ARCOR ROAR NATIONAL CHAMPION...

Page 2: ...ces without the need of different length ball studs The aluminum servo mounts have been drilled and tapped with 3 sets of holes in the bottom so you can move them to different locations without having...

Page 3: ...The battery tray edges should be filed to provide a smooth angled edge for the batteries and tape to sit against Fig 1 After the front end is completely assembled each side needs to be mounted to the...

Page 4: ...each body post and secure each of them in place with the 4 40x1 8 set screw Fig 3 Fig 3 Bag C The rear aluminum cross mount is used to mount the rear body posts and side shock outer mounts Assemble t...

Page 5: ...ate pointing to the right Now you will need to take the 0 degree rear steer slugs Also available in deg increments and look at the shoulder on them If you look at the end opposite to the end with the...

Page 6: ...S in these holes for fastening the wing Fig 7 Fig 7 Let s assemble the battery tray next Bag E Fasten tray mount to tray using three 4 40x3 8FHCS 4 40 washers and lock nuts Notice that tray mount will...

Page 7: ...ssis using two 4 40x1 4FHCS You may choose any of the mounting positions but you will have to adjust the center shock length by using different length ball cups Next snap center shock ball cup onto ba...

Page 8: ...ness of the nut to suit different track conditions Fig 11 We are now ready to place the axle assembly into the rear pod Bag F Place the 025 axle shim onto the axle and slide axle assembly through the...

Page 9: ...body clips Bag C Rear aluminum cross mount Side shock body mt assembly Bag D Two pivot balls Two pivot ball sockets One bottom plate One top plate L R bulkheads Two 0 degree slugs One 100 spacer Two w...

Page 10: ...10 STEP 1 STEP 2 STEP 3 STEP 4 STEP 5...

Page 11: ...us in this While we were still sinners Christ died for us Romans 6 23b says that the gift of God is eternal life in Christ Jesus our Lord Hebrews 9 27 tells us that man is destined to die once and af...

Page 12: ...1036 XCS 2 Deg Slug 2 8 99 KSG 1037 XCS 5 2 Deg Slug Kit 8 28 99 KSG 1038 XCS 100 Center Spacer 4 4 99 KSG 1039 XCS Ride Height Set 3 2 99 KSG 1040 XCS Shock Body M Assy 1 14 99 KSG 1041 XCS Alum Cros...

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