KSB MEGACHEM, Quick Start Manual

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MEGACHEM
THANK YOU CUSTOMER
You are a proud owner of a MEGACHEM pump.
The pump's nameplate shows the type series, pump size, version, works order no. & main operating data.
Please quote the above information in all queries, repeat orders and particularly when ordering spares.
Type - MEGACHEM
Sr. No.
/ 75
Ex.
KSB PUMPS LTD.
Type
Sr. No
- 75
Q
n
Ex.
rpm
m /hr. 3
KSB Pumps Limited
H
kW m
CONTENTS
Point No. Description Page No. Point No. Description Page No.
1 General 1
1.1 Handling 1
2 Installation (on site) 1
2.1 Foundation 1
2.2 Mounting 1
2.3 Aligning pump / motor 1
2.4 Connecting the piping 1
2.4.1 Auxiliary connections 2
2.4.2 Vacuum balance line 3
2.5 Coupling guard 3
2.6 Final Check 3
3 Commissioning/start-up, Shutdown 3
3.1 Preparations 3
3.1.1 Procedure 3
3.1.2 Shaft seal 3
3.1.3 Priming & associated checks 3
3.1.4 Checking the direction of rotation. 3
3.2 Start-up 4
3.3 Shutdown 4
4 Maintenance & Lubrication 4
4.1 Supervision & Operation 4
4.2 Lubrication & lubricant change 4
4.2.1 Grease change 4
4.2.2 Oil change 4
5 Dismantling 4
5.1 General 4
5.2 Dismantling 4
5.3 Dismantling the bearing unit 5
5.4 Removal of mechanical seal 5
6 Reassembly 5
6.1 Pump 5
6.2 Clearance table 5
6.3 Replacing of bearings 5
6.3.1 Deep groove ball bearings & 6
lubricant fill
6.4 Stuffing box compartment 6
6.5 Mechanical seal 6
6.6 Conversion kit 6
7 Cooling 6
8 Spare parts 6
8.1 Ordering spare parts 6
9 Interchangeability of components 7
10 Sectional drawing & list of components 8
10.1 Sandwiched discharge cover & 8
cooling cover details
11 Pump sectional drawing 9
11.1 List of components 9
12 Faults-cause & remedy 10 & 11