KSB HPK Series, Installation & Operating Manual, Page: 3 / 80

Contents
3 of 80
HPK
Contents
Glossary .................................................................................................................................................. 6
1 General.................................................................................................................................................... 7
1.1 Principles ........................................................................................................................................................... 7
1.2 Installation of partly completed machinery.................................................................................................... 7
1.3 Target group..................................................................................................................................................... 7
1.4 Other applicable documents............................................................................................................................ 7
1.5 Symbols ............................................................................................................................................................. 7
1.6 Key to safety symbols/markings....................................................................................................................... 8
2 Safety ...................................................................................................................................................... 9
2.1 General.............................................................................................................................................................. 9
2.2 Intended use ..................................................................................................................................................... 9
2.3 Personnel qualification and training............................................................................................................... 9
2.4 Consequences and risks caused by non-compliance with this manual ....................................................... 10
2.5 Safety awareness ............................................................................................................................................ 10
2.6 Safety information for the operator/user ..................................................................................................... 10
2.7 Safety information for maintenance, inspection and installation .............................................................. 10
2.8 Unauthorised modes of operation ................................................................................................................ 11
2.9 Explosion protection ...................................................................................................................................... 11
2.9.1
Marking .............................................................................................................................................. 11
2.9.2 Temperature limits............................................................................................................................. 11
2.9.3 Monitoring equipment...................................................................................................................... 12
2.9.4 Operating limits ................................................................................................................................. 12
3 Transport/Storage/Disposal ................................................................................................................ 13
3.1 Transport......................................................................................................................................................... 13
3.2 Storage/preservation ...................................................................................................................................... 14
3.3 Return to supplier........................................................................................................................................... 14
3.4 Disposal ........................................................................................................................................................... 15
4 Description of the Pump (Set) ............................................................................................................. 16
4.1 General description ........................................................................................................................................ 16
4.2 Product information as per Regulation No. 1907/2006 (REACH)................................................................. 16
4.3 Designation..................................................................................................................................................... 16
4.4 Name plate...................................................................................................................................................... 16
4.5 Design details.................................................................................................................................................. 17
4.6 Configuration and function........................................................................................................................... 20
4.7 Noise characteristics ....................................................................................................................................... 21
4.8 Scope of supply............................................................................................................................................... 21
4.9 Dimensions and weights ................................................................................................................................ 22
5 Installation at Site ................................................................................................................................ 23
5.1 Safety regulations........................................................................................................................................... 23
5.2 Checks to be carried out prior to installation............................................................................................... 23
5.3 Installing the pump set .................................................................................................................................. 23
5.3.1
Installation on the foundation.......................................................................................................... 24
5.3.2 Installation without foundation ....................................................................................................... 25
5.4 Piping .............................................................................................................................................................. 25
5.4.1
Connecting the piping....................................................................................................................... 25
5.4.2 Permissible forces and moments at the pump nozzles.................................................................... 27
5.4.3 Auxiliary connections......................................................................................................................... 29
5.5 Enclosure/insulation ....................................................................................................................................... 30
5.6 Checking the coupling alignment ................................................................................................................. 30
5.7 Aligning the pump and motor ...................................................................................................................... 32
5.7.1
Motors with adjusting screw............................................................................................................. 33
5.7.2 Motors without adjusting screw ....................................................................................................... 33