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KSB Guard, Installation & Operating Manual

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Contents

3 of 40

KSB Guard

Contents

1

General....................................................................................................................................................  5

1.1

Principles ........................................................................................................................................................... 5

1.2

Target group..................................................................................................................................................... 5

1.3

Other applicable documents............................................................................................................................ 5

1.4

Symbols ............................................................................................................................................................. 5

1.5

Key to safety symbols/markings....................................................................................................................... 5

2

Safety ......................................................................................................................................................  7

2.1

General.............................................................................................................................................................. 7

2.2

Intended use ..................................................................................................................................................... 7

2.3

Personnel qualification and personnel training ............................................................................................. 7

2.4

Consequences and risks caused by non-compliance with this operating manual........................................ 7

2.5

Safety awareness .............................................................................................................................................. 8

2.6

Software changes ............................................................................................................................................. 8

3

Transport/Temporary Storage/Disposal...............................................................................................  9

3.1

Checking the condition upon delivery ............................................................................................................ 9

3.2

Transport........................................................................................................................................................... 9

3.3

Storage .............................................................................................................................................................. 9

3.4

Disposal ........................................................................................................................................................... 10

4

Description............................................................................................................................................  11

4.1

General description ........................................................................................................................................ 11

4.2

Name plates .................................................................................................................................................... 11

4.3

Technical data................................................................................................................................................. 11

4.4

Function .......................................................................................................................................................... 12

4.5

Gateway .......................................................................................................................................................... 13

4.6

Sensor unit ...................................................................................................................................................... 14

4.7

Transmission and battery unit ....................................................................................................................... 14

5

Installation/Commissioning.................................................................................................................  15

5.1

Installation ...................................................................................................................................................... 15
5.1.1

Installing the gateway ....................................................................................................................... 15

5.1.2

Installing the sensor unit ................................................................................................................... 18

5.1.3

Establishing a connection between the sensor unit and the transmission and battery unit........ 20

5.1.4

Commissioning ................................................................................................................................... 20

5.1.5

Installing the transmission and battery unit .................................................................................... 21

5.1.6

Routing the connecting cable ........................................................................................................... 21

5.2

Commissioning the gateway.......................................................................................................................... 22

5.3

Assigning and setting up ............................................................................................................................... 23

6

Operation..............................................................................................................................................  25

6.1

Operating modes of transmission and battery unit ..................................................................................... 25

6.2

Taking manual measurement and displaying signal strength..................................................................... 25

6.3

Reading out the transmission status ............................................................................................................. 25

7

Changing the Batteries ........................................................................................................................  27

8

Dismantling ..........................................................................................................................................  28

8.1

Dismantling the gateway............................................................................................................................... 28

8.2

Dismantling the transmission and battery unit ............................................................................................ 28

8.3

Dismantling the sensor unit........................................................................................................................... 29

9

Trouble-shooting..................................................................................................................................  30

9.1

Trouble-shooting the gateway ...................................................................................................................... 30

9.2

Trouble-shooting the transmission and battery unit/ sensor unit............................................................... 30

10

Related Documents ..............................................................................................................................  32

10.1 Recommended mounting position for sensor unit ...................................................................................... 32

Summary of Contents for Guard

Page 1: ...KSB Guard Installation Operating Manual ...

Page 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB SE Co KGaA Frankenthal 09 11 2018 ...

Page 3: ...ning 15 5 1 Installation 15 5 1 1 Installing the gateway 15 5 1 2 Installing the sensor unit 18 5 1 3 Establishing a connection between the sensor unit and the transmission and battery unit 20 5 1 4 Commissioning 20 5 1 5 Installing the transmission and battery unit 21 5 1 6 Routing the connecting cable 21 5 2 Commissioning the gateway 22 5 3 Assigning and setting up 23 6 Operation 25 6 1 Operatin...

Page 4: ...Contents 4 of 40 KSB Guard 11 EU Declaration of Conformity 35 Index 36 ...

Page 5: ...s Operating manual for pump pump set Description operation of pump pump set For accessories and or integrated machinery components observe the relevant manufacturer s product literature 1 4 Symbols Table 2 Symbols used in this manual Symbol Description Conditions which need to be fulfilled before proceeding with the step by step instructions Safety instructions Result of an action Cross references...

Page 6: ...uld result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions ...

Page 7: ...ified in the technical product literature for the mains voltage and ambient temperature must not be exceeded The device must only be operated in accordance with the instructions provided in the operating manual and other applicable documents 2 3 Personnel qualification and personnel training All personnel involved must be fully qualified to install operate maintain and inspect the equipment this m...

Page 8: ...ll be complied with Accident prevention health regulations and safety regulations Safety regulations for handling hazardous substances Applicable standards directives and laws 2 6 Software changes The software has been specially created for this product and thoroughly tested It is impermissible to make any changes or additions to the software or parts of the software ...

Page 9: ...sit damage to the manufacturer immediately 3 Dispose of packaging material in accordance with local regulations 3 3 Storage If the ambient conditions for storage are met the function of the device will be ensured even after a prolonged period of storage CAUTION Damage during storage by humidity dirt or vermin Corrosion contamination of the device For outdoor storage cover the packed or unpacked de...

Page 10: ...ntact your local waste disposal partner for returns If the used electrical or electronic equipment contains personal data the user is responsible for deleting it before the equipment is returned NOTE Due to certain components it contains the device is classified as special waste and meets RoHs 2011 65 EC requirements Once decommissioned the device must be properly disposed of in accordance with lo...

Page 11: ...tery Supply 2 x 1 5V baby cell 0 50 C IP65 2 4 GHz 10mW Indoor use only 01852758 01852753 GT118W260001 Johann Klein Str 9 D 67227 Frankenthal Protection Class KSB Guard Transmission and Battery Unit Ambient Temperature Id No Complete System This Unit Serial No Sensor Network Comm Fig 2 Name plate of transmission and battery unit Fig 3 Name plate of gateway 4 3 Technical data Sensor unit Table 5 Te...

Page 12: ...nal SIM card2 Pre configured 4 4 Function Transmission and battery unit The sensor unit and transmission and battery unit are connected by a connecting cable The sensor unit is installed on the pump s bearing bracket or drive lantern where it measures the pump s vibration and temperature using built in sensors This data is sent to the transmission and battery unit The transmission and battery unit...

Page 13: ... No LED Status Description 2 Supply voltage OFF Device is out of operation or in the initialisation phase Green Device is in operation No faults present Red Device is in operation Faults are present Flashing red Firmware update is being installed 3 Connection status OFF No mobile network no Internet Yellow Mobile network accessible no Internet Green Mobile network and Internet accessible 4 Mobile ...

Page 14: ...s for indicating the signal strength of the gateway connection 5 Cover for housing screws 6 Connection for connecting cable to sensor unit Table 9 Description function of control elements and LED indicators Control element LED indicator Description Pushbutton Commissioning status check manual measurement Status LED A Status LEDs for indicating the operating status and for coded output of fault mes...

Page 15: ...battery units if they send data every hour This number is reduced with more frequent data transmission The manufacturer must be consulted if more than 20 transmission and battery units are connected or if the data transmission rate is higher NOTE Adding another gateway will not serve to increase the data transmission rate or the number of connected transmission and battery units If several gateway...

Page 16: ...onnecting the gateway Connecting to a shockproof socket 1 Plug the mains power cable supplied into the socket 2 Check the status LED Make sure that at least 2 LEDs are lit This indicates that the connection to the mobile network is sufficiently strong ð When the mains power cable is connected the gateway starts automatically and can then be used Alternative connection to customer s own power suppl...

Page 17: ...changed by positioning the magnetic base antenna The current signal strength is indicated by the corresponding level LEDs see Table Description of LED indicators ð Section 4 5 Page 13 Minimum sufficient signal strength is indicated by 2 level LEDs lighting up Good signal strength is indicated by 3 level LEDs lighting up Maximum signal strength is indicated by 4 level LEDs lighting up It is recomme...

Page 18: ...teway is connected to the power supply ü The signal strength at the installation location has been checked and is sufficient 1 Attach the wall mounting bracket supplied to a suitable wall using 2 screws 2 Connect the rear adapter of the gateway to the wall bracket 5 1 2 Installing the sensor unit DANGER Strong magnetic field Danger of death for persons with pacemaker Interference with magnetic dat...

Page 19: ...ing manual for the pump set is accessible and has been observed ü All safety instructions for the adhesive have been read and observed 1 Remove any coarse dirt from the mounting area 2 Clean the back of the sensor unit using the supplied cleaning pad 3 Clean the mounting area using the supplied cleaning pad 4 Spread the supplied adhesive over the back of the sensor unit 5 Position the sensor unit ...

Page 20: ...nd holding down the relevant button Commissioning 1 2 5 6 3 4 Fig 10 Transmission and battery unit 1 Pushbutton 2 Status LED A 3 Status LED B 4 Level LEDs for indicating the signal strength of the gateway connection 5 Cover for housing screws 6 Connection for connecting cable to sensor unit ü The gateway has been installed and the signal strength indicated is sufficient ü The sensor has been fitte...

Page 21: ...d condition ü Signal strength at installation location is sufficient ð Section 6 2 Page 25 1 Position the transmission and battery unit such that there is a line of sight to the gateway if possible In the process ensure that the connecting point of the connecting cable can be easily accessed 2 Clean the surface of the transmission and battery unit using the supplied alcohol pads 3 Securely attach ...

Page 22: ...ay that no hazard tripping entrapment can arise from it 2 Roll up excess length of connecting cable and fasten it using the supplied fastening material 5 2 Commissioning the gateway The device is delivered fully configured and is ready for operation after the power supply has been connected The current operating status is indicated by the LED for the supply voltage ð Section 4 5 Page 13 ...

Page 23: ... the pump set Hall 2 Functional location of the pump set B2411 Optional Photo of the pump set pump Data from the pump name plate Manufacturer KSB Year of construction 2018 Serial number4 997123456700010000 Type series Etanorm Size 050 032 161 Nominal head 25 m Nominal flow rate 50 m h Nominal speed 1450 rpm Number of stages 1 Operating hours of the pump set to date initial value for the operating ...

Page 24: ...app menu or on the web portal 3 Follow the instructions in the app dialogue or on the web portal and enter the requested information 4 Save the assignment NOTE The limit values for the pump set are set automatically Default values can be checked and if necessary changed in the individual view screen of the pump NOTE Once the link has been established 2 measuring cycles must be run through until th...

Page 25: ...e vicinity of rotating parts Risk of hand injury Always have this work performed by trained personnel Take particular caution when performing this work ü Commissioning was completed successfully ð Section 5 1 4 Page 20 1 Briefly press the pushbutton on the transmission and battery unit ð The most recent transmission status is displayed 2 Wait until status LEDs A and B flash slowly 0 5 Hz together ...

Page 26: ...6 Operation 26 of 40 KSB Guard The device then automatically switches to stand by mode and all LEDs extinguish ...

Page 27: ...overs for the housing screws 1 from the top of the housing using a suitable tool 2 Unscrew the 4 screws in the corners 3 Pull off the upper part of the housing 4 Carefully remove the used batteries from the holder then wait approximately 10 seconds 5 Insert 2 new batteries Ensure correct polarity The prescribed polarity is indicated by corresponding symbols on the circuit board 6 Briefly press the...

Page 28: ...ck The gateway may only be opened by a qualified electrical technician Electrical work may only be carried out by a qualified electrical technician 1 Disconnect the power supply 2 Detach the rear adapter of the gateway from the wall bracket 3 Remove the wall mounting bracket from the wall 8 2 Dismantling the transmission and battery unit WARNING Work in the immediate vicinity of rotating parts Ris...

Page 29: ...ts tools or similar Keep a safety distance of at least 0 3 m WARNING Work in the immediate vicinity of rotating parts Risk of hand injury Always have this work performed by trained personnel Take particular caution when performing this work WARNING Hot surfaces Pump and piping take on the temperature of the fluid handled Risk of burns Do not touch hot surfaces ü The connecting cable leading to the...

Page 30: ... supplied LTE antenna until 3 or 4 level LEDs light up If necessary install an additional LTE antenna with a longer cable to achieve a more favourable position ð Section 5 1 1 4 Page 17 Install an outdoor LTE antenna outside the building Status LED S1 remains off for more than 1 minute after the power supply has been established or is lit yellow Internal fault Contact KSB Guard Customer Service 9 ...

Page 31: ...a pump set Assign KSB Guard to a pump set ð Section 5 3 Page 23 Table 13 Trouble shooting during operation Error defect description Possible cause Remedy KSB Guard does not provide any data following successful assignment Problem in the KSB Cloud Hardware is defective Contact KSB Guard Customer Service Data is suddenly no longer transmitted during operation or there are frequently large time gaps ...

Page 32: ...ents 10 1 Recommended mounting position for sensor unit The position of the sensor unit as shown in the illustrations is recommended depending on the type series Fig 13 Etanorm mit Sensoreinheit Fig 14 Etaline with sensor unit Fig 15 Etabloc with sensor unit ...

Page 33: ...10 Related Documents 33 of 40 KSB Guard Fig 16 Etaline R with sensor unit Fig 17 MegaCPK with sensor unit Fig 18 Movitec with sensor unit ...

Page 34: ...10 Related Documents 34 of 40 KSB Guard Fig 19 Multitec with sensor unit Fig 20 Omega with sensor unit Fig 21 Sewatec with sensor unit ...

Page 35: ... EU Radio Equipment Directive RED 2011 65 EU Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment RoHS The manufacturer also declares that the following harmonised international standards have been applied KSB Guard sensor unit and KSB Guard transmission and battery unit IEC 60529 2nd edition 2013 08 IEC 62368 1 2014 2nd edition and Cor 1 2015 EN 62368 1 20...

Page 36: ...unit sensor unit 30 Function 12 G Gateway 13 17 18 22 LED indicators 13 I Improving data transmission 18 Installation Transmission and battery unit 21 Installation location Gateway 15 Sensor unit 19 Installing the transmission and battery unit 21 Intended use 7 K Key to safety symbols markings 5 KSB Guard app 24 KSB Guard Customer Service 30 L LED indicators Gateway 13 Transmission and battery uni...

Page 37: ...Technical data Gateway 12 Sensor unit 11 Transmission and battery unit 12 Transmission and battery unit 14 20 LED indicators 14 Transmission status 25 Transport 9 Trouble shooting 30 W Wall bracket 18 Warnings 5 Warranty claims 5 ...

Page 38: ......

Page 39: ......

Page 40: ...KSB SE Co KGaA Johann Klein Straße 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 4079 8 01 EN ...

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