KSB DANAIS 150 Operating Instructions Manual Download Page 6

6

4.6.

Safety lnstructions for Maintenance, Inspection and Installation work

4.6.1.

General

On an actuated valve the operating instructions of the valve must be strictly followed as well as those of the operating instructions of the actuators,
the limit switch or automation boxes.
The user is responsible for ensuring that all maintenance, inspection and installation work is carried out by authorized, adequately qualified staff who
are thoroughly familiar with thisinstruction manual.
Any work on a valve may only be performed when the valve is un-pressurized and has cooled down to 60

°

C or has warmed up to 0

°

C .

Any work on actuated valves may only be done after that the actuator has been disconnected from its energy supply.
The procedure described in the operating instructions to shut down the actuator must be observed.Valves in contact with hazardous media must be
decontaminated. Immediately following completion of the work, all safety relevant and protective devices must be reinstalled and/or re-enabled.
Prior to recommissioning, refer to the points listed in section 8 Commissioning.

4.6.2.

End of line installation

Use as end of line and downstream dismantling at ambient temperature of standard range:
Valves Type 1 (annular shape): use as end of line and downstream dismantling are not authorized.
Valves Type 4 (lug) and Type 7 (flanged): use as end of line and downstream dismantling are authorized, but for DANAÏS 150, subject to cares
explained in section 7.1.

Gaz or liquids *

Liquids

Valves

Hazardous

(Group 1)

Non hazardous

(Group 2)

Hazardous

(Group 1)

Non hazardous

(Group 2)

class 150 **

All sizes:

not authorized

All sizes:

PS = 15 bar max.

All sizes:

PS = 15 bar max.

All sizes:

PS = 15 bar max.

DANAÏS MT II

PN 25

All sizes:

not authorized

All sizes:

PS = 19 bar max.

All sizes:

PS = 19 bar max.

All sizes:

PS = 19 bar max.

class 300

All sizes:

not authorized

All sizes:

PS = 38 bar max.

All sizes:

PS = 38 bar max.

All sizes :

PS = 38 bar max.

DANAÏS 150

class 150 **

All sizes:

All sizes:

All sizes:

All sizes:

DANAÏS 150

PN 25 **

All sizes:

not authorized

All sizes:

PS = 15 bar max.

All sizes:

PS = 15 bar max.

All sizes:

PS = 15 bar max.

DANAÏS TBT II

flanged

class 150 **

All sizes:

not authorized

All sizes:

PS = 15 bar max.

All sizes:

PS = 15 bar max.

All sizes:

PS = 15 bar max.

DANAÏS TBT II

buttweld

class 150 **

All sizes:

not authorized

non applicable

non applicable

All sizes:

PS = 10 bar max.

PS: Differential pressure

* Liquids whose vapour pressure at the maximum allowable temperature is greater than 0.5 bar above normal atmospheric pressure

(1013mbar)

** When shaft material is 316L,

PS is reduced to 10 bar max.

NB: A valve fitted at the end of a pipe with a blind flange downstream is not to be considered as an end of pipe service.

4.7. Unauthorized Modification and Manufacturing of Spare Parts

The equipment shall not be altered or modified in any way prior to consultation with the manufacturer. Genuine spare parts and accessories
authorized by the manufacturer will ensure operational safety. The manufacturer cannot be held responsible for damage resulting from the use
of non-genuine parts or accessories.

4.8. Inadmissible Modes of Operation

Operational safety and reliability of the valve supplied is only warranted for its designated use as defined in section 3 ”General”
of the operating instructions.The limits stated in the technical documentation must not be exceeded under any circumstances.

5.

Transport and Interim Storage

5.1. Transport

The valves in the as-supplied condition are ready for operation.

ATTENTION For transport and storage, the valves must always be maintained in the semi--closed position and be packed in cardboard,

crate or case with suitable protection (dessicant, thermowelded barrier).

ATTENTION To prevent damage, do not hang the valve by its handle or actuator.After delivery or prior to installation, the valve should be

checked for damage during transit.

5.2. Interim Storage

The valves must be stored in such a way that correct operation is assured even after prolonged storage.
This comprises: -- Storing at 5

°

from the closed position

-- Suitable measures against contamination, frost and corrosion (e.g. by using thermowelded plastic bags with

dessicant, protection caps and plugs onto threaded holes).

Summary of Contents for DANAIS 150

Page 1: ...1 Declaration of conformity 2 2 Declaration of incorporation for Partly Completed machinery 4 3 General 5 4 Safety 5 5 Transport and interim storage 6 6 Description of valves 7 7 Installation 10 8 Co...

Page 2: ...other standards directives ASME B16 34 EN 10213 Suitable for Fluids group 1 and 2 Conformity Assessment Procedure Module H Production site LA ROCHE CHALAIS Name and address of the notified body for o...

Page 3: ...50 1200 DANA S TBT II Class 150 DN 150 600 Wafer Lug DANA S TBT II Class 150 DN 80 800 Flanged DANA S TBT II Class 150 DN 200 1050 Buttweld Article 33 REACH None of substances included in the candidat...

Page 4: ...rements of the annex I of the Machine Directive 2006 42 EC are applied and fullfilled 1 1 3 1 1 5 1 2 1 1 3 2 1 3 4 1 3 7 1 3 8 1 3 8 1 1 4 1 1 4 2 1 1 5 1 1 5 2 1 5 3 1 5 4 1 5 7 1 5 8 1 6 1 1 7 2 2...

Page 5: ...fitter and the operator user to read this manual before installing commissioning the valve Also this manual must always be available at the site where the valve is installed lt is not enough to observ...

Page 6: ...25 All sizes not authorized All sizes PS 15 bar max All sizes PS 15 bar max All sizes PS 15 bar max DANA S TBT II flanged class 150 All sizes not authorized All sizes PS 15 bar max All sizes PS 15 bar...

Page 7: ...PS 50 65 80 100 125 150 200 10 16 25 40 Valves for hazardous liquids and gaz group 1 according to table 6 of annex II PED 6 2 Drawings and documents Type Size mm Type series booklet no 50 600 8460 154...

Page 8: ...14 196 561 3 213 DN 650 1200 144 1 72 3 914 937 144 1 144 2 914 937 72 3 DN 650 1200 144 1 72 3 937 932 DN 50 650 144 1 144 2 937 72 3 932 144 1 72 3 932 Plastomer seat Plastomer seat fire safe DANA S...

Page 9: ...50 6 Tightening ring 59 52 Trigger 68 4 Foil 72 2 Centring flange 72 3 Tightening flange 81 2 Wire 100 Body 143 Yoke 144 Seat 144 1 Plastomer Metallic seat 144 2 Fire safe seat 160 Cover 176 Bottom 1...

Page 10: ...he valve bodies 100 when they are installed and operational ATTENTION The sealing faces of the flanges must be clean and undamaged It is mandatory to add gaskets between body and piping flanges To ins...

Page 11: ...655 205 900 36 858 295 765 252 1000 40 918 298 829 258 1050 42 960 303 902 306 1200 48 1041 309 1019 358 Wafer and Lug type class 300 Size NPS Disc clearance Size NPS e1 e2 e3 e4 50 2 36 9 65 2 49 13...

Page 12: ...127 100 106 100 4 157 114 128 157 2 114 128 157 2 120 128 125 5 185 7 141 148 185 7 141 148 185 7 144 148 150 6 215 9 168 173 215 9 168 173 215 9 167 173 200 8 269 9 220 226 269 9 220 226 269 9 220 22...

Page 13: ...0 461 530 5 532 5 PN 10 16 20 25 ASME B16 5 Class 150 JIS 5K 10K 16K 20K 500 20 528 0 562 0 512 581 5 583 5 PN 10 16 20 25 ASME B16 5 Class 150 JIS 5K 10K 16K 20K 550 22 584 0 620 0 556 635 635 PN 10...

Page 14: ...tal Vertical T7 Flanged connection type One sling on each side 7 4 Recommendations for installation The wafer lug and flanged valves have to be inserted lightly between flanges with flange gaskets Bef...

Page 15: ...essary the piping system should be flushed with the valves fully open 9 Maintenance Repair 9 1 Safety Instructions Maintenance and repair work may only be carried out by skilled and qualified personne...

Page 16: ...ken or warped disc Defect due to water hammer Search the reasons Replace Repair the valve Damaged disc corroded disc Repair the valve Replacement of seal Broken shaft twisted shaft Analyse the defect...

Reviews: