KSB DANAIS 150 Operating Instructions Manual Download Page 16

KSB S.A.S.

4, allée des Barbanniers

92635 Gennevilliers Cedex (France)

Tél. : +33 1 41 47 75 00
www.ksb.com

DANAÏS 150, DANAÏS MT II, and DANAÏS TBT II

9.5

Valve disassembly and re--assembly

See manual of maintenance reference:

Reference

Manual of maintenance

DANAïS MT II

R355--70037

DANAÏS 150

8460.815

DANAÏS TBT II flanged

R355--70036

DANAÏS TBT II BW

R355--70032

10

Troubleshooting

10.1

General

All repair and service work must be carried out by qualified personnel using suitable tools and genuine spare parts.
The previous safety instructions must be observed.

10.2

Faults & Remedies

Cover or extension leakage (between the shaft and the flange

Downstream/Upstream leakage

Shaft leakage

Flange leakage
Over torque
No opening
No closing
Hard point
Vibration / Fluttering

Foreign particles in the valve

Actuator on safe position

-- Open the valve, line without fluid or flow, remove the particle

-- inspect seal/disc

-- replace seal/disc

Broken body

Defect due to water hammer

Search for the reasons.

Replace / Repair the valve

Broken or warped disc

Defect due to water hammer

Search the reasons. Replace / Repair the valve

Damaged disc, corroded disc

Repair the valve -- Replacement of seal

Broken shaft, twisted shaft

Analyse the defect / research of causes / replace shaft

Wrong flange gasket

Check type and dimensions

Wrong flanging

Check type and flange bolting torque

Wrong flanging size

Follow instructions given in KSB technical leaflet

Wrong face to face,

non parallel flanges

Flanging has to be modified in accordance with KSB technical leaflet

requirements.

Flow conditions

Wrong operating conditions

Check the technical offer versus service conditions

Damaged actuator

Check sizing versus operating conditions (see KSB)

Defective sealing

Search the reasons

Tighten or replace sealing packing

Replace O--rings

Defective sealing

Actuator on safe position

Open the valve line without fluid or flow ( 0

°

C < temperature < 60

°

C)

Inspect metallic seals, sealing area

Replace metallic seals, repair sealing area.

Legal information/Copyright

-- Original operating manual -- all right reserved

Contents provided herein must neither be processed without KSB’express written consent

Subject to technical modification without prior notice.

12.03.2019

8450.810/15

--EN

Summary of Contents for DANAIS 150

Page 1: ...1 Declaration of conformity 2 2 Declaration of incorporation for Partly Completed machinery 4 3 General 5 4 Safety 5 5 Transport and interim storage 6 6 Description of valves 7 7 Installation 10 8 Co...

Page 2: ...other standards directives ASME B16 34 EN 10213 Suitable for Fluids group 1 and 2 Conformity Assessment Procedure Module H Production site LA ROCHE CHALAIS Name and address of the notified body for o...

Page 3: ...50 1200 DANA S TBT II Class 150 DN 150 600 Wafer Lug DANA S TBT II Class 150 DN 80 800 Flanged DANA S TBT II Class 150 DN 200 1050 Buttweld Article 33 REACH None of substances included in the candidat...

Page 4: ...rements of the annex I of the Machine Directive 2006 42 EC are applied and fullfilled 1 1 3 1 1 5 1 2 1 1 3 2 1 3 4 1 3 7 1 3 8 1 3 8 1 1 4 1 1 4 2 1 1 5 1 1 5 2 1 5 3 1 5 4 1 5 7 1 5 8 1 6 1 1 7 2 2...

Page 5: ...fitter and the operator user to read this manual before installing commissioning the valve Also this manual must always be available at the site where the valve is installed lt is not enough to observ...

Page 6: ...25 All sizes not authorized All sizes PS 15 bar max All sizes PS 15 bar max All sizes PS 15 bar max DANA S TBT II flanged class 150 All sizes not authorized All sizes PS 15 bar max All sizes PS 15 bar...

Page 7: ...PS 50 65 80 100 125 150 200 10 16 25 40 Valves for hazardous liquids and gaz group 1 according to table 6 of annex II PED 6 2 Drawings and documents Type Size mm Type series booklet no 50 600 8460 154...

Page 8: ...14 196 561 3 213 DN 650 1200 144 1 72 3 914 937 144 1 144 2 914 937 72 3 DN 650 1200 144 1 72 3 937 932 DN 50 650 144 1 144 2 937 72 3 932 144 1 72 3 932 Plastomer seat Plastomer seat fire safe DANA S...

Page 9: ...50 6 Tightening ring 59 52 Trigger 68 4 Foil 72 2 Centring flange 72 3 Tightening flange 81 2 Wire 100 Body 143 Yoke 144 Seat 144 1 Plastomer Metallic seat 144 2 Fire safe seat 160 Cover 176 Bottom 1...

Page 10: ...he valve bodies 100 when they are installed and operational ATTENTION The sealing faces of the flanges must be clean and undamaged It is mandatory to add gaskets between body and piping flanges To ins...

Page 11: ...655 205 900 36 858 295 765 252 1000 40 918 298 829 258 1050 42 960 303 902 306 1200 48 1041 309 1019 358 Wafer and Lug type class 300 Size NPS Disc clearance Size NPS e1 e2 e3 e4 50 2 36 9 65 2 49 13...

Page 12: ...127 100 106 100 4 157 114 128 157 2 114 128 157 2 120 128 125 5 185 7 141 148 185 7 141 148 185 7 144 148 150 6 215 9 168 173 215 9 168 173 215 9 167 173 200 8 269 9 220 226 269 9 220 226 269 9 220 22...

Page 13: ...0 461 530 5 532 5 PN 10 16 20 25 ASME B16 5 Class 150 JIS 5K 10K 16K 20K 500 20 528 0 562 0 512 581 5 583 5 PN 10 16 20 25 ASME B16 5 Class 150 JIS 5K 10K 16K 20K 550 22 584 0 620 0 556 635 635 PN 10...

Page 14: ...tal Vertical T7 Flanged connection type One sling on each side 7 4 Recommendations for installation The wafer lug and flanged valves have to be inserted lightly between flanges with flange gaskets Bef...

Page 15: ...essary the piping system should be flushed with the valves fully open 9 Maintenance Repair 9 1 Safety Instructions Maintenance and repair work may only be carried out by skilled and qualified personne...

Page 16: ...ken or warped disc Defect due to water hammer Search the reasons Replace Repair the valve Damaged disc corroded disc Repair the valve Replacement of seal Broken shaft twisted shaft Analyse the defect...

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