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8 Trouble-shooting

21 of 28

Cervomatic EDP.2

Display
Fault message

Description

System behaviour

Remedy

A4

A4
OVERCURRENT

Fault message: 
LED "FAILURE" FLASHES (FAULT). 
Fault message after acknowledgement: 
LED "FAILURE" ILLUMINATED (FAULT).

The pump has an overcurrent protective
device that responds in accordance with
the value defined in the configuration
menu. These overcurrents generally
pertain to pump malfunctions or power
supply faults.

If this fault is detected, the
system attempts to restart the
pump four times. If the pump
still does not start after the
fourth attempt, it remains
stopped until the fault has been
rectified.

Check the status of the pump. 
Impeller is blocked. 
Verify the amperage entered in
the configuration menu (it is
recommended that you always
set the amperage to 15 % above
the rated pump current). 
Check the fuses for damage. 
The pump is put back into
operation as soon as the
problems have been resolved. 
The INSTALLATION menu is then
displayed for entering the
appropriate amperage.

(

ð

 Section 6.2.2, Page 16)

A5

A5
PUMP OFF

Fault message after acknowledgement: 
LED "FAILURE" ILLUMINATED (FAULT).

The automatic control unit does not
detect any throughflow and stops the
pump to prevent greater damage from
occurring. There are 3 fuses, each of
which has a 10 A rating. Use suitable
fuses if pumps with different current
input are operated.

The system remains stopped
until the problem has been
resolved by implementing
appropriate measures.

Check the status of the fuses
and replace the fuses if
necessary. 
The motor winding and current
input of the pump should also
be checked. The pump is put
back into operation as soon as
the problems have been
resolved. 
The INSTALLATION menu is then
displayed for entering the
appropriate amperage.

(

ð

 Section 6.2.2, Page 16)

A6

A6
ACCUMULATION

Fault message after acknowledgement: 
LED "FAILURE" ILLUMINATED (FAULT).

The system checks the status of the
accumulator at regular intervals. 
This occurs only in pressure-dependent
mode. 

2)

The system continues to operate
even if the pressure in the
accumulator is insufficient. It is
highly recommended that you
check the accumulator
immediately.

The system has detected that
the accumulator is damaged.
Check the pre-charge pressure
of the accumulator, the status of
the membrane and the spherical
accumulator and replace the
membrane if necessary. 

(

ð

 Section 6.2.3, Page 18)

None

No display

-

-

-

Check the electrical connection
and power supply.
Call in customer service.

2)

No longer available from 2014 production date

Summary of Contents for Cervomatic EDP.2

Page 1: ...Automatic Control Unit Cervomatic EDP 2 Installation Operating Manual...

Page 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Page 3: ...n 10 4 6 Technical data 10 4 7 Displays and indicator lamps 11 4 8 Fluids handled 11 5 Installation at Site 12 5 1 Safety regulations 12 5 2 Checks to be carried out prior to installation 12 5 3 Conne...

Page 4: ...of trained and qualified specialist technical personnel 1 3 Other applicable documents Table 1 Overview of other applicable documents Document Contents Operating manual Description of the proper and s...

Page 5: ...conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and maintenance inst...

Page 6: ...ist technical personnel 2 5 Consequences and risks caused by non compliance with this manual Non compliance with this operating manual will lead to forfeiture of warranty cover and of any and all righ...

Page 7: ...l unit upon receipt and check for in transit damage 2 Report any in transit damage to the manufacturer immediately 3 Dispose of packaging material in accordance with local regulations 3 3 Storage If t...

Page 8: ...rvomatic EDP 2 3 4 Disposal NOTE Due to certain components it contains the device is classified as special waste and meets RoHs 2011 65 EC requirements Once decommissioned the device must be properly...

Page 9: ...plate Product U471031 Serial n V1 11 05 1015 P max 1000 kPa 10 bar T50 Ip55 Freq 50 60 Hz Imax 16 10 A V 1 230 Pump 1 230 V 3 230 Pump 3 230 V 3 400 Pump 3 400 1 2 3 4 5 6 7 8 Johann Klein Stra e 9 D...

Page 10: ...started when the pressure in the pipe drops The pump set is stopped when flow is interrupted Pressure control The pump set is started when the pressure in the pipe drops The pump set is stopped when t...

Page 11: ...red Illuminates or flashes depending on the type of fault 5 AUTO LED green Illuminates in automatic mode does not illuminate in manual mode 6 PUMP LED yellow Illuminates when the pump is operating 7...

Page 12: ...emperature during operation 0 C to 50 C Relative humidity Non condensing Installation altitude Max 1 000 m above MSL 5 3 Connecting the automatic control unit CAUTION Automatic control unit lifted by...

Page 13: ...ameter of the pump discharge line Observe the direction of fluid flow see arrow on automatic control unit 5 4 2 Connecting the piping wet installation DANGER Automatic control unit submerged Danger to...

Page 14: ...U V W and PE earth Section 9 1 Page 22 Pumps with AC motors NOTE An upstream motor protection switch is recommended Power supply of automatic control unit Connect L1 and L2 via a motor protection swi...

Page 15: ...DP 2 When closing the housing after establishing the electrical connection ensure that the housing gasket is correctly seated Ensure that the internally routed wires do not get trapped Check the pump...

Page 16: ...r interface language appears on the LCD display Select the appropriate language and start the configuration routine Section 6 2 2 Page 16 As soon as the device is configured press the AUTO On Off butt...

Page 17: ...dent mode The start up pressure value and stop pressure value of the pump are configured here MENU ENTER 6 P ON 05 0 bar P ON 05 0 bar Indicates the start up pressure for the pump The required pressur...

Page 18: ...the accumulator via the valve using a bicycle pump and adapter Screw the valve cap back onto the valve Press AUTO On Off 6 3 Shutdown storage preservation Pull the pump plug Remove the automatic cont...

Page 19: ...7 Maintenance 19 of 28 Cervomatic EDP 2 7 Maintenance Check the proper functioning of the automatic control unit once per year...

Page 20: ...instate the function If there is still a lack of water the automatic control unit restarts the function every 30 minutes over a period of 24 hours If the system still detects a lack of water after sev...

Page 21: ...etect any throughflow and stops the pump to prevent greater damage from occurring There are 3 fuses each of which has a 10 A rating Use suitable fuses if pumps with different current input are operate...

Page 22: ...atic control unit A Transformer fuse 250 mA B Pump connection C Power supply connection D Pump fuse 10 A Pump connection W U V M W U V M 3 400 V 3 230 V 1 230 V Fig 4 Wiring diagram of automatic contr...

Page 23: ...ional electrical connections NO NC C MAX MIN A B Fig 6 Additional electrical connections A General fault message relay B Input for inlet tank monitoring Cable entry 1 2 3 Fig 7 Cable entry in housing...

Page 24: ...f the following Directives as amended from time to time Electromagnetic Compatibility Directive 2014 30 EU Low voltage Directive 2014 35 EU The manufacturer also declares that The following harmonised...

Page 25: ...rvomatic EDP 2 Index C Commissioning start up 16 D Design 10 Designation 9 Disposal 8 F Faults Causes and remedies 20 N Name plate 9 O Other applicable documents 4 S Safety 5 Safety awareness 6 Storag...

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Page 28: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 5125 86 05 EN...

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