KSB Ama-Drainer 80, Installation & Operating Manual

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Contents
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Ama-Drainer 80/100
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ........................................................................................................................................................... 6
1.2 Installation of partly completed machinery.................................................................................................... 6
1.3 Target group..................................................................................................................................................... 6
1.4 Other applicable documents............................................................................................................................ 6
1.5 Symbols ............................................................................................................................................................. 6
1.6 Key to safety symbols/markings....................................................................................................................... 7
2 Safety ...................................................................................................................................................... 8
2.1 General.............................................................................................................................................................. 8
2.2 Intended use ..................................................................................................................................................... 8
2.3 Personnel qualification and training............................................................................................................... 9
2.4 Consequences and risks caused by non-compliance with this manual ......................................................... 9
2.5 Safety awareness .............................................................................................................................................. 9
2.6 Safety information for the operator/user ....................................................................................................... 9
2.7 Safety information for maintenance, inspection and installation .............................................................. 10
2.8 Unauthorised modes of operation ................................................................................................................ 10
3 Transport/Temporary Storage/Disposal............................................................................................. 11
3.1 Checking the condition upon delivery .......................................................................................................... 11
3.2 Transport......................................................................................................................................................... 11
3.3 Storage/preservation ...................................................................................................................................... 11
3.4 Return to supplier........................................................................................................................................... 11
3.5 Disposal ........................................................................................................................................................... 12
4 Description of the Pump (Set) ............................................................................................................. 13
4.1 General description ........................................................................................................................................ 13
4.2 Product information as per Regulation No. 1907/2006 (REACH)................................................................. 13
4.3 Designation..................................................................................................................................................... 13
4.4 Name plate...................................................................................................................................................... 14
4.5 Design details.................................................................................................................................................. 14
4.6 Configuration and function........................................................................................................................... 15
4.7 Noise characteristics ....................................................................................................................................... 17
4.8 Scope of supply............................................................................................................................................... 17
4.9 Dimensions and weights ................................................................................................................................ 17
4.10 Accessories ...................................................................................................................................................... 17
5 Installation at Site ................................................................................................................................ 18
5.1 Safety regulations........................................................................................................................................... 18
5.2 Checks to be carried out prior to installation............................................................................................... 18
5.3 Installing the pump set .................................................................................................................................. 19
5.4 Connecting the piping ................................................................................................................................... 20
5.5 Electrical connection ...................................................................................................................................... 20
5.5.1
Setting the overload protection device............................................................................................ 22
5.5.2 Setting the switching points for the level control system (for Ama-Drainer ... S only)................. 23
5.6 Checking the direction of rotation................................................................................................................ 24
6 Commissioning/Start-up/Shutdown................................................................................................... 26
6.1 Commissioning/Start-up ................................................................................................................................. 26
6.1.1
Prerequisites for commissioning/start-up ......................................................................................... 26
6.1.2 Start-up............................................................................................................................................... 26
6.2 Operating limits.............................................................................................................................................. 27
6.2.1
Frequency of starts............................................................................................................................. 27
6.2.2 Fluid handled ..................................................................................................................................... 27
6.3 Shutdown/storage/preservation .................................................................................................................... 29