Page 1: ...Circulating pump High efficiency Drinking Water Pump Calio Therm NC Installation Operating Manual...
Page 2: ...ntents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufa...
Page 3: ...o supplier 12 3 5 Disposal 12 4 Description of the Pump Set 13 4 1 General description 13 4 2 Product information as per Regulation No 1907 2006 REACH 13 4 3 Designation 13 4 4 Name plate 13 4 5 Desig...
Page 4: ...rning to service 26 7 Operation 27 7 1 Control panel 27 7 2 Operating modes 27 7 2 1 Open loop control mode 27 8 Servicing Maintenance 28 8 1 Servicing maintenance inspection 28 8 2 Drainage cleaning...
Page 5: ...hich is connected to the discharge nozzle Pump Machine without drive additional components or accessories Pump set Complete pump set consisting of pump drive additional components and accessories Suct...
Page 6: ...ht to claim under warranty 1 2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel Section 2 3 Page 9 1 3 Other applicable documents...
Page 7: ...rious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical vo...
Page 8: ...ion arrow Markings for connections Name plate The operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pump set must only be operated...
Page 9: ...orfeiture of warranty cover and of any and all rights to claims for damages Non compliance can for example have the following consequences Hazards to persons due to electrical thermal mechanical and c...
Page 10: ...disconnected from the power supply de energised The pump set must have cooled down to ambient temperature Pump pressure must have been released and the pump must have been drained When taking the pum...
Page 11: ...ged pump set and accessories with waterproof material CAUTION Wet contaminated or damaged openings and connections Leakage or damage to the pump Clean and cover pump openings and connections as requir...
Page 12: ...riers electronic devices components and instruments Uncontrolled magnetic attraction forces between magnet equipped components tools or similar Keep a safety distance of at least 0 3 m WARNING Fluids...
Page 13: ...information as per chemicals Regulation EC No 1907 2006 REACH see http www ksb com reach 4 3 Designation Example Calio Therm NC 25 40 130 Table 5 Designation key Code Description Calio Therm Type seri...
Page 14: ...less Drive High efficiency permanent magnet synchronous motor brushless self cooling Integrated motor protection 1 230 V AC 50 Hz Enclosure IP44 Thermal class F Temperature class TF 110 Interference e...
Page 15: ...ng assembly is lubricated and cooled by the fluid handled The lubricating system and high quality ceramic bearings ensure smooth running and a long service life The combination of an efficient hydraul...
Page 16: ...s and weight For dimensions and weights please refer to the type series booklet of the pump set 4 9 Scope of supply Depending on the model the following items are included in the scope of supply Pump...
Page 17: ...Checks to be carried out prior to installation Before beginning with the installation check the following The pump set can be operated on the power supply network according to the data on the name pl...
Page 18: ...anel can be turned Positioning must be effected with the pump set removed from the system 1 Undo and store the 4 hexagon socket head cap screws 2 Rotate the control panel until it has reached the requ...
Page 19: ...sures to compensate for thermal expansion of the piping CAUTION Contamination dirt in the piping Damage to the pump Flush the piping prior to commissioning or replacing the pump Remove any foreign mat...
Page 20: ...oof models EN 60079 DANGER Heat damage to the cable sheath Danger from electric shock Make sure the cables are never laid in contact with hot casings housings or pipelines DANGER Hazardous electrical...
Page 21: ...e cables The mains voltage at the site has been verified against the data on the name plate The pump set has been de energised and secured against unintentional start up The wiring diagram is availabl...
Page 22: ...ing under pressure when the vent plug is opened Risk of electric shock Risk of scalding Loosen the vent plug do not remove it Protect the electric components against escaping fluid Wear protective clo...
Page 23: ...without liquid fill Prime the pump as per operating instructions Always operate the pump within the permissible operating range WARNING Hot surfaces Pump and piping take on the temperature of the flu...
Page 24: ...eration Table 7 Permissible ambient temperatures specified for the fluid temperature Fluid temperature Permissible ambient temperature C C 110 40 2 0 6 2 2 Minimum inlet pressure The minimum inlet pre...
Page 25: ...ON Impermissibly high density of the fluid handled Motor overload Observe the information on fluid density in the data sheet The power input of the pump set will change in proportion to the density of...
Page 26: ...supplied for the functional check run of the pump 1 For prolonged shutdown periods start up the pump set regularly between once a month and once every three months for approximately five minutes This...
Page 27: ...ment 1 Speed level 1 2 Speed level 2 3 Speed level 3 7 2 Operating modes 7 2 1 Open loop control mode Function In Open loop Control operating mode the pump set runs at a set speed The speed can be set...
Page 28: ...contact the heating system engineer The pump set is almost maintenance free If the pump set has not been in operation for a prolonged period of time or if the system severely is contaminated the pump...
Page 29: ...k and ensure that it cannot be switched on again unintentionally DANGER Strong magnetic field in the rotor area Danger of death for persons with pacemaker Interference with magnetic data carriers elec...
Page 30: ...agnetic field Negative impact on or damage to electrical devices The rotor must generally only be removed from the motor housing by authorised specialist personnel The pump set has been de energised a...
Page 31: ...D Possible cause Remedy2 Pump not connected to power supply Check the fuses and correct connection to power supply If required disconnect the pump from the power supply and re connect it to the power...
Page 32: ...10 Related Documents 32 of 36 Calio Therm NC 1157 881 03 EN 10 Related Documents 10 1 Wiring diagram 1 phase PE L N Fig 7 Wiring diagram for single phase alternating current...
Page 33: ...ime to time 2011 65 EU Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC 2014 35 EU Electrical Equipment D...
Page 34: ...s 31 Fluid handled Density 25 I Installation at site 17 Intended use 8 K Key to safety symbols markings 7 M Manual functions 14 N Name plate 13 O Operating limits 24 Operating modes 14 Other applicabl...
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Page 36: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1157 881 03 EN...
