KSB ITUR IPR 125 Manual Download Page 14

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IPR, IPRT

Ref. Denomination

0 Reducer box

51 Safety ring

101 Flat washer

1 Reducer box cover

52 Allen screw

102 Flat washer

2 Lip seal cover (crown) 53

Lip

seal

103 Stud

3 Cover

54 Bearing

104 Nut

4 Cross guide support

55 Stud

105 Flat washer

5 Gland cover (with guide)

56 Nut

106 Vacuum breaker valve

6 Valve box with feet

57 Flat washer

107 Plug

7 Valve box cover

58 Screw

108 Flange

8 Rod

59 Nut

109 Discharge

cock

9 Crosspiece

60 Flat

washer

110 Flange

10 Lubrication cover

61 Stud

111 Suction stud

11 Glands

62 Nut

112 Nut

12 Discharge valve casing

63 Flat washer

113 Flat washer

13 Suction valve casing

64 Allen screw

114 Parker flange

14 Suction and discharge valve

65 Allen screw

115 Hatch cover of the reducer

15 Spiral wheel

66 Flat washer

116 Allen screw (reducer hatch cover)

16 Spiral screw

67 Motor shaft flange

117 High cap nut

17 Return valve casing (by-pass)

68 Lip seal

118 Screw

18 Return valve (by-pass)

69 Safety ring

119 Nut

19 Spring guide (lower side)

70 Key

120 Flange

20 Spring guide (upper side)

71 Screw

121 Flange

21 Return valve spring

72 Nut

122 Flange

22 Spring guide plug (return valve)

73 Oscillating

bush

bearing

123 Washer

23 Suction and discharge valve guide

74 Threaded cock

124 Washer

24 Intermediate valve bushing

75 Plastic pipe

125 Flange

25 Valve spring

76 Level sight

126 Narrow nut

26 Valve shaft

77 Filling and emptying plug

127 Pin

27 Valve shaft stopper stud

78 Bearing

128 Pin

28 Piston casing

79 Safety ring

129 Thread for back of valve box

29 Male piston

80 Ball grease nipple

130 Plug for emptying valve box

30 Female piston

81 Safety ring

131 Piston shaft packing

31 Spacer ring

82 Hexagonal head screw

132 Crosspiece plug

32 Piston shaft

83 Safety ring

133 Key for pin

33 Piston shaft nut

84 Flexible pin

134 Air filter

34 Valve shaft nut

86 Stud

135 Nut

35 Pressure shaft guide bushing

87 Nut

136 Flat washer

36 Reducer shaft

88 Parker flange

137 Flange for sight

37 Rod

bushing

89 Stud

138 Screw

38 Stopper washer for roller bearings

90 Nut

139 Screw

39 Crankshaft

counterweight

91 Segment

140 Motor

40 Spiral crown sleeve

92 Casing adjustment screw

143 Suction flange joint

41 Cross bolt

93 Nut

144 Discharge flange joint

43 Rod cover

94 Joint

145 Copper flange

44 Fan

95 Flange for valve box

146 Copper flange

45 Female sleeve (pump side)

96 Return valve flange joint

147 Fan protection grid

46 Male sleeve (motor side)

97 Small return flange joint

148 Screw for grid

48 Allen setscrew (cone tip)

98 Return stud

149 Screw

49 Key

99 Screw

150 Washer

50 Key

100 Nut

151 Hexagonal head screw

Jansen Pompentechniek T: +31(0)485-371318 E: [email protected]

Summary of Contents for IPR 125

Page 1: ...IPR IPRT Alternating Piston Pumps Jansen Pompentechniek T 31 0 485 371318 E info pompentechniek nl ...

Page 2: ... 4 1 Motor connection 6 5 4 2 Timer relay adjustment 6 5 4 3 Rotation direction Check 6 6 START UP 6 6 1 FIRST START UP 6 6 1 1 Lubricant 6 6 1 2 Filling priming of the pump 6 6 1 3 Final control 7 6 1 4 Start up 7 6 1 5 Shutdown 7 6 2 SERVICE LIMITS 7 6 2 1 Start up frequency 7 6 2 2 Temperature of the liquid to be pumped 7 6 3 STARTING UP AFTER STORAGE 8 7 MAINTENANCE CONSERVATION 8 7 1 GENERAL ...

Page 3: ...IEC 417 5036 Safety instructions which may affect the equipment and its operation if not complied with The details shown directly on the machine such as Rotation direction arrow Fluid connections identifications These must be complied with and conserved in a manner which ensures they are legible 2 2 Personnel qualifications and instruction All Service Maintenance Inspection and Assembly personnel ...

Page 4: ...he equipment is to be lifted using straps these must always be run underneath the motor and pump support When the pumps are dismounted from their transport pallet suitable means must be used to ensure the stability of the equipment until it is finally secured at its definitive location 3 2 Provisional storage Conservation During provisional storage it is necessary to protect the parts with preserv...

Page 5: ...long with seal valves will depend on the type of installation Note Note The thermal expansions of the pipes must be compensated with suitable measures in order not to exceed the maximum strains permitted on the pump The diameters of the pipes valves and accessories must be calculated in line with the load losses envisaged in the installation meaning the fluid speeds will be Speed in the discharge ...

Page 6: ...e values and the maximum permitted by the facility Motor checks When making the electrical connection ensure the type of current and nominal voltage shown on the motor s factory plate concur with the type of current and the mains voltage in the place of installation Follow the indications described in the motor manual 6 1 First start up 6 1 1 Lubricant BEARINGS Reducer box oil The pump leaves the ...

Page 7: ...If not done already correctly prime the pump Ensure there is a pressure gauge of suitable scale in the pump discharge Start up the pump and proceed to gradually close the impulsion valve to the full In this manner the impulsion gauge will show the pressure necessary to recirculate all the pumped flow Replace the protector cap and gradually tighten the tensor until the pressure gauge shows the maxi...

Page 8: ...ceed 90 C Observe the possible anomalies shown in point 8 of this manual The reserve pumps should be started up and shutdown once a week in order to ensure they are always in service conditions 7 2 2 Lubrication Before lubricating the pump ensure that The pump is shutdown and cannot be started up accidentally The bearing support temperature is less than 40ºC in order to prevent burns to the hands ...

Page 9: ...e nut to the spindle Release the nut which secures the suction valve All the valve pieces can now be released Make a visual inspection to see whether the valves and their elements are in the correct position If the pieces are in a good condition clean them and reassemble If they are not in a good condition replace the damaged part 7 4 5 Segments and pump casing Separate the cross guide support and...

Page 10: ...lve box Position the flat washers and the nuts and tighten Release the clamp bolt hooks and then release these from the motor lantern Position the motor on the lantern motor Secure it with its screws washers and nuts Also position the adjustment screws of the casing and the nuts Position the male and female couplings securing them with their setscrews 7 5 5 Reducer box Heat the conical bush bearin...

Page 11: ...of connecting bolts for cover valve box cover reducer box Manually Twice a year 13 9 COMPLETE PUMP CHECK Check and dismount the pump See point 7 of the manual Yearly 1 2 4 5 6 7 8 10 11 20 21 10 PISTON CASING SEGMENTS DETERIORATION Dismount pistons visual inspection Yearly 11 Check for wear of the shaft and bearings Dismount support visual inspection Yearly 12 Change the rubber coupling plugs See ...

Page 12: ... The piston spindle in the crosspiece is set Tighten the counternut x The pump takes in air The suction pipe takes in air The seal cover in the suction valve spindle is not tight x Formation of steam in the pump chamber the liquid handled is too hot the suction height is too high The start of the suction pipe is not correctly submerged x The piston nut has become loose Tighten it x The valves have...

Page 13: ...IPR IPRT 13 9 Annexes 9 1 Sectional plans Sectional C 606 IPR 100 Jansen Pompentechniek T 31 0 485 371318 E info pompentechniek nl ...

Page 14: ...ide 74 Threaded cock 124 Washer 24 Intermediate valve bushing 75 Plastic pipe 125 Flange 25 Valve spring 76 Level sight 126 Narrow nut 26 Valve shaft 77 Filling and emptying plug 127 Pin 27 Valve shaft stopper stud 78 Bearing 128 Pin 28 Piston casing 79 Safety ring 129 Thread for back of valve box 29 Male piston 80 Ball grease nipple 130 Plug for emptying valve box 30 Female piston 81 Safety ring ...

Page 15: ...IPR IPRT 15 Sectional C 607 IPR 125 150 Jansen Pompentechniek T 31 0 485 371318 E info pompentechniek nl ...

Page 16: ... output shaft lip seal holder 33 Bearing Spherical rollers nº 22308 driveshaft 95 O ring of Ø10xØ14x2 for pin 34 Bearing Angular contact nº 3308 driveshaft 96 Glands for piston cover 35 Crown 97 Gland holder cover piston 36 Key for driveshaft of 14x9x50 98 M12x64 gland stud 37 Safety washer for Ø40 shaft 99 M12 nut for gland 38 Driveshaft nut M40x1 5 100 Dispersion bushing 39 Crown separation bush...

Page 17: ...fety valve guide stud M10x49 153 Nut 1 2 gas for vacuum breaker valve 201 M10 nut for safety valve glands 154 Flat washer with bevel for 1 2 gas Ø21xØ38x3 202 Safety valve glands 155 Plastic washer DUBO nº 111 203 Packing ring 8 safety valve 157 Outflow plug 1 2 gas valve box 204 Bypass safety valve 158 Flange for 1 2 gas for valve box 205 Bypass seal bushing 160 Flange for 1 4 gas 206 Safety valv...

Page 18: ...50 Oil level viewer P319 Cross guide P611 Distancer 57 Segment P320 Lubrication ring P615 Valve plate 60 Lip seal P323 Crosspiece P620 Guide bushing 68 Bearing P324 Cross bolt P625 1 Suction spring 87 Assembly sleeve P338 Plating P625 2 Discharge spring 94 1 Seal P342 Crankshaft P625 3 Safety valve spring 94 2 Seal P344 Washer P635 1 Safety valve spindle 99 Spacer ring P355 Frame P635 2 Suction an...

Page 19: ...x 41 20800 ZARAUTZ Gipuzkoa Spain PRODUCT UNDER CERTIFICATION PUMPS SERIES IPR IPRT EC DECLARATION OF CONFORMITY KSB ITUR hereby declares under its responsibility that its aforementioned products when supplied with a motor to which this Declaration refers are in line with European Directive 98 37 EC on the approximation laws of the Member States on machinery Applied harmonised standards EN 292 Par...

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KSB ITUR IPR 125, Manual

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