KSB ITUR IPR 125 Manual Download | Manualshive

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IPR, IPRT

Alternating Piston Pumps

Jansen Pompentechniek T: +31(0)485-371318 E: [email protected]

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Summary of Contents for IPR 125

Page 1: ...IPR IPRT Alternating Piston Pumps Jansen Pompentechniek T 31 0 485 371318 E info pompentechniek nl ...

Page 2: ... 4 1 Motor connection 6 5 4 2 Timer relay adjustment 6 5 4 3 Rotation direction Check 6 6 START UP 6 6 1 FIRST START UP 6 6 1 1 Lubricant 6 6 1 2 Filling priming of the pump 6 6 1 3 Final control 7 6 1 4 Start up 7 6 1 5 Shutdown 7 6 2 SERVICE LIMITS 7 6 2 1 Start up frequency 7 6 2 2 Temperature of the liquid to be pumped 7 6 3 STARTING UP AFTER STORAGE 8 7 MAINTENANCE CONSERVATION 8 7 1 GENERAL ...

Page 3: ...IEC 417 5036 Safety instructions which may affect the equipment and its operation if not complied with The details shown directly on the machine such as Rotation direction arrow Fluid connections identifications These must be complied with and conserved in a manner which ensures they are legible 2 2 Personnel qualifications and instruction All Service Maintenance Inspection and Assembly personnel ...

Page 4: ...he equipment is to be lifted using straps these must always be run underneath the motor and pump support When the pumps are dismounted from their transport pallet suitable means must be used to ensure the stability of the equipment until it is finally secured at its definitive location 3 2 Provisional storage Conservation During provisional storage it is necessary to protect the parts with preserv...

Page 5: ...long with seal valves will depend on the type of installation Note Note The thermal expansions of the pipes must be compensated with suitable measures in order not to exceed the maximum strains permitted on the pump The diameters of the pipes valves and accessories must be calculated in line with the load losses envisaged in the installation meaning the fluid speeds will be Speed in the discharge ...

Page 6: ...e values and the maximum permitted by the facility Motor checks When making the electrical connection ensure the type of current and nominal voltage shown on the motor s factory plate concur with the type of current and the mains voltage in the place of installation Follow the indications described in the motor manual 6 1 First start up 6 1 1 Lubricant BEARINGS Reducer box oil The pump leaves the ...

Page 7: ...If not done already correctly prime the pump Ensure there is a pressure gauge of suitable scale in the pump discharge Start up the pump and proceed to gradually close the impulsion valve to the full In this manner the impulsion gauge will show the pressure necessary to recirculate all the pumped flow Replace the protector cap and gradually tighten the tensor until the pressure gauge shows the maxi...

Page 8: ...ceed 90 C Observe the possible anomalies shown in point 8 of this manual The reserve pumps should be started up and shutdown once a week in order to ensure they are always in service conditions 7 2 2 Lubrication Before lubricating the pump ensure that The pump is shutdown and cannot be started up accidentally The bearing support temperature is less than 40ºC in order to prevent burns to the hands ...

Page 9: ...e nut to the spindle Release the nut which secures the suction valve All the valve pieces can now be released Make a visual inspection to see whether the valves and their elements are in the correct position If the pieces are in a good condition clean them and reassemble If they are not in a good condition replace the damaged part 7 4 5 Segments and pump casing Separate the cross guide support and...

Page 10: ...lve box Position the flat washers and the nuts and tighten Release the clamp bolt hooks and then release these from the motor lantern Position the motor on the lantern motor Secure it with its screws washers and nuts Also position the adjustment screws of the casing and the nuts Position the male and female couplings securing them with their setscrews 7 5 5 Reducer box Heat the conical bush bearin...

Page 11: ...of connecting bolts for cover valve box cover reducer box Manually Twice a year 13 9 COMPLETE PUMP CHECK Check and dismount the pump See point 7 of the manual Yearly 1 2 4 5 6 7 8 10 11 20 21 10 PISTON CASING SEGMENTS DETERIORATION Dismount pistons visual inspection Yearly 11 Check for wear of the shaft and bearings Dismount support visual inspection Yearly 12 Change the rubber coupling plugs See ...

Page 12: ... The piston spindle in the crosspiece is set Tighten the counternut x The pump takes in air The suction pipe takes in air The seal cover in the suction valve spindle is not tight x Formation of steam in the pump chamber the liquid handled is too hot the suction height is too high The start of the suction pipe is not correctly submerged x The piston nut has become loose Tighten it x The valves have...

Page 13: ...IPR IPRT 13 9 Annexes 9 1 Sectional plans Sectional C 606 IPR 100 Jansen Pompentechniek T 31 0 485 371318 E info pompentechniek nl ...

Page 14: ...ide 74 Threaded cock 124 Washer 24 Intermediate valve bushing 75 Plastic pipe 125 Flange 25 Valve spring 76 Level sight 126 Narrow nut 26 Valve shaft 77 Filling and emptying plug 127 Pin 27 Valve shaft stopper stud 78 Bearing 128 Pin 28 Piston casing 79 Safety ring 129 Thread for back of valve box 29 Male piston 80 Ball grease nipple 130 Plug for emptying valve box 30 Female piston 81 Safety ring ...

Page 15: ...IPR IPRT 15 Sectional C 607 IPR 125 150 Jansen Pompentechniek T 31 0 485 371318 E info pompentechniek nl ...

Page 16: ... output shaft lip seal holder 33 Bearing Spherical rollers nº 22308 driveshaft 95 O ring of Ø10xØ14x2 for pin 34 Bearing Angular contact nº 3308 driveshaft 96 Glands for piston cover 35 Crown 97 Gland holder cover piston 36 Key for driveshaft of 14x9x50 98 M12x64 gland stud 37 Safety washer for Ø40 shaft 99 M12 nut for gland 38 Driveshaft nut M40x1 5 100 Dispersion bushing 39 Crown separation bush...

Page 17: ...fety valve guide stud M10x49 153 Nut 1 2 gas for vacuum breaker valve 201 M10 nut for safety valve glands 154 Flat washer with bevel for 1 2 gas Ø21xØ38x3 202 Safety valve glands 155 Plastic washer DUBO nº 111 203 Packing ring 8 safety valve 157 Outflow plug 1 2 gas valve box 204 Bypass safety valve 158 Flange for 1 2 gas for valve box 205 Bypass seal bushing 160 Flange for 1 4 gas 206 Safety valv...

Page 18: ...50 Oil level viewer P319 Cross guide P611 Distancer 57 Segment P320 Lubrication ring P615 Valve plate 60 Lip seal P323 Crosspiece P620 Guide bushing 68 Bearing P324 Cross bolt P625 1 Suction spring 87 Assembly sleeve P338 Plating P625 2 Discharge spring 94 1 Seal P342 Crankshaft P625 3 Safety valve spring 94 2 Seal P344 Washer P635 1 Safety valve spindle 99 Spacer ring P355 Frame P635 2 Suction an...

Page 19: ...x 41 20800 ZARAUTZ Gipuzkoa Spain PRODUCT UNDER CERTIFICATION PUMPS SERIES IPR IPRT EC DECLARATION OF CONFORMITY KSB ITUR hereby declares under its responsibility that its aforementioned products when supplied with a motor to which this Declaration refers are in line with European Directive 98 37 EC on the approximation laws of the Member States on machinery Applied harmonised standards EN 292 Par...

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