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T H E R M A L - I   U S E R   M A N U A L  

 

Precautions 

 
 

Only use the supplied charger to charge the device. 
 

 
 
 
 
 
 
 
 

 
The device is only designed to be pressurized from the top. Always ensure that the thermoforming 
process is only carried out when the device is placed on a flat and stable platform and that the device 
is placed in the upright position with the base and display of the device underneath, protected from 
the induced pressure. 

 
 
 

 
 
 
 
 
 

 
Ensure that there is enough clearance inside the thermoforming chamber to use the Thermal-i 

profiler. The thickness of the device is 34mm. Clearance for any vinyl, fleece, membrane or any other 
material between the profiler and top of the chamber should also be taken into consideration. 
 
 
 

 
 
 

It is assumed that the user/operator of the device is trained and has a knowledge of thermoforming 
pressing machinery and processes. Care should be taken to ensure that the limitations of the device 
are not exceeded. 

 

 
 
 
 
 
 
 

WARNING: Only apply thermoforming pressure to the top of the Thermal-i profiler, 

as indicated on the device

The maximum pressure to be applied is 6.0 bar. 

 

 

WARNING: The camera module uses powerful LED lights. Do not look directly into 
the light source.

 

 

WARNING: The top and side external surfaces should not exceed 80

 

̊

C for extended 

periods of time. The temperatures during a thermoforming cycle or logging session 
should be monitored to ensure the following temperatures are not exceeded: 
 
60 - 80

 

̊

C < 4mins 

80

 

̊

C < 30seconds

 

WARNING: If a pin system is present on the thermoforming press, ensure no pins are 

activated under the Thermal-i profiler as this may cause a puncture or damage to the 
base of the profiler. 
 

 

 

Summary of Contents for THERMAL-i

Page 1: ...USER MANUAL by KS Technologies...

Page 2: ...a Thermal Profiling Session 6 Standalone Mode 6 Status LED s 6 Charging 6 Using the Thermal i Interface 7 Thermal i Viewer Software 8 Software Overview 8 System Requirements 8 Software Installation 8...

Page 3: ...hnologies provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose KS Technologies reserves the right to make improveme...

Page 4: ...is assumed that the user operator of the device is trained and has a knowledge of thermoforming pressing machinery and processes Care should be taken to ensure that the limitations of the device are n...

Page 5: ...t At the discretion of KS Technologies Limited the product will either be replaced or repaired The warranty does not cover damage caused by accidental or intended misuse abuse modification or misappli...

Page 6: ...erview The Thermal i profiler incorporates various sensors to monitor the variable conditions present within the thermoforming pressing chamber The values for these sensors can be monitored directly f...

Page 7: ...of the device Prior to a thermoforming cycle press Reset to reset the peak values to current values During the cycle the peak readings will be constantly updated to show the highest value When the cyc...

Page 8: ...Top Surface Temperature Sensor Side Surface Temperature Sensor Pressure Sensor Loadcell To reset the values to the current temperature readings press To return to the main menu press Live Readings Wh...

Page 9: ...video stream from the device simultaneously as well as individually if required System Requirements Windows 7 or later operating system 2GB RAM Wi Fi Enabled 50MB free hard disk space for Installation...

Page 10: ...in screen provides the user with full control of the Thermal i It allows the user to start a logging session turn the camera and lights on off and start stop a recording The thermal logging graph is s...

Page 11: ...e session 15Min s Viewport Initial length of the time axis on thermal graph 3Min s CSV Export Select to create a CSV of each logging session Enabled Video Length Maximum length that the video recordin...

Page 12: ...quency 0 5 Seconds Camera 640x480 20FPS FOV D V H 106 89 49 Charging Time Approx 4hrs for full charge Humidity Sensor Range 0 100 RH Radio Specification Radio Modes Support for IEEE 802 11b g n Freque...

Page 13: ...gs are correct in the software see Application Settings No video displayed in Thermal i Viewer Connection cannot be established with the Thermal i camera 1 Ensure that the IP address and port settings...

Page 14: ...T H E R M A L I U S E R M A N U A L 13...

Page 15: ...T H E R M A L I U S E R M A N U A L 14 www kstechnologies co uk Email Info kstechnologies co uk...

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