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Kronos H-46 Series, Operation, Safety And Spare Parts Manual

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Kronos H-46 Series Operation, Safety And Spare Parts Manual Download Page 1

Original Instruction

H-4

6

BATTERY-POWERED
STRAPPING TOOL

KRONOS

H-46A

H-46B

02/2018

Summary of Contents for H-46 Series

Page 1: ...Original Instruction H 46 BATTERY POWERED STRAPPINGTOOL KRONOS H 46A H 46B 02 2018 ...

Page 2: ......

Page 3: ...CONTENTS PART I 1 General Safety Rules A1 2 Functional Unit A3 3 Technical Data A4 4 Operation Elements A5 5 Operation A6 6 Maintenance A15 7 Troubleshooting A16 ...

Page 4: ...PART II 1 Wiring Diagram B1 PART III 1 Tensioning Unit C1 2 Gripper Unit C9 3 Linkage Unit C11 4 Sealing Cutting Unit C13 5 Body Frame Unit C17 6 Battery Unit C19 ...

Page 5: ...PART I ...

Page 6: ...Water entering a power tool will increase the risk of electric shock d Do not abuse the cord of charger Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitabl...

Page 7: ...fore inserting the battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack c Use power tools only with specifically designated battery packs Use of any other battery packs may ...

Page 8: ... A3 2 Functional Unit 6 Battery Unit 3 Linkage Unit 2 Gripper Unit 4 Sealing Cutting Unit 1 Tensioning Unit 5 Body Frame Unit ...

Page 9: ...5mm PP 0 75mm 1 3mm PET 0 6mm 1 3mm Sealing Joint friction weld Vibration 7 77m s 2 Noise emission sound pressure level 82dB A sound power level 92dB A Tension max 250 kg 551 lbs 400kg 881lbs Dimensions L W H 358mm 143mm 167mm Weight 4 3 kg 9 5 lbs 4 4 kg 9 7lbs Working Temperature The ambient temperature should be between 5 and 45 23 and 113 The best performance is achieved between 15 and 20 59 a...

Page 10: ...Operation mode set button C Tension force adjustment button D Sealing time adjustment button E Battery power indicator F Digital display for Tension Sealing time error code Handle lever Battery Sealing switch Tension switch Auto Operation Panel A B C E D F ...

Page 11: ...s button to check the status of capacity as shown on Fig a 70 100 capacity 40 69 capacity 10 39 capacity lower than 10 Caution Remove battery from charger upon charging process is completed Otherwise it may shorten battery s service life due to over charging In order to achieve the best charging capacity after tool exhausted battery power please wait until the battery has cooled down before rechar...

Page 12: ...g b Removing the Empty Battery If the Battery power indicator on Operation Panel is flash that means the battery is exhausted Please push the unlatching buttons red color on the top of the battery to take off the battery Warning The last welding on the package might not have sufficient seal efficiency and you would need to do it again after recharging the battery ...

Page 13: ...n the current tension setting is in low force range and it takes longer to complete tensioning as the tensioning wheel is slower This mode is suitable for fragile product or while using PP straps 5 3 2 Adjusting the strap Tension force Press and hold the button C for 1 sec if the tool beeps the tool is for adjusting the tension force now The digital display shows the current setting Press then rel...

Page 14: ...ling time now The F Digital display will show the current sealing time setting Press then release the button D to change the sealing time range and the mode sequence is as the cycle below Or press and keep holding the button D then the sealing time range will be changed automatically with the sequence 1 2 3 4 5 6 7 8 9 5 4 Feeding the Strap Around the Package The strapping is fed around the packag...

Page 15: ... Semi Auto mode or Press down the tension switch 1 until the desired tension is reached The tool will do sealing and cutting by itself The tensioning process can be stopped at any time and continued again since release tension switch 1 tensioning process will stop press down again and again till the desired tension is reached The tool will do sealing and cutting by itself After the audible signal ...

Page 16: ...sides Welding Time Too Short The plastic strap is not welded over the whole width of the strap The seal efficiency is insufficient Warning Straps with insufficient seal strength must be removed from the package Adjust the welding time see Page A9 5 3 3 Adjusting the Sealing Time Welding Time Too Long If the welding time is too long the straps are overheated The fused plastic overflows on both side...

Page 17: ...de pic D3 to unscrew slightly the external set screw and if it need screw slightly the internal set screw to have a uniform welding pic D4 If welding is mostly on the internal strap side pic D5 to unscrew slightly the internal set screw and if it needs screw slightly the external set screw to have a uniform welding pic D6 D1 D2 D3 D4 D5 D6 5 9 others 5 9 1 Battery power on operation panel 70 100 4...

Page 18: ... switch and sealing switch then insert the battery and the display will show letter L Lock for 1 second and all setting will be locked In this situation all the value indicates your set up before locking If the user wants to change the mode to operation mode tension force setting mode or sealing time setting mode the display will show letter L only The cycle counter is still accessible in this sit...

Page 19: ...46B 16 H46 10600 H46 12500 H 46B 19 5 11 1 Remove battery from tool Remove three screws 6 5 11 2 Remove End Cover 5 5 11 3 Remove screw 4 and strap stop front 3 Install the selected strap stop Tighten the screw 4 after applying sealants such as Loctite222 5 11 4 Remove screw 10 and strap stop front 9 Install the selected strap stop Tighten the screw 10 after applying sealants such as Loctite222 5 ...

Page 20: ...ris from the left side to avoid any debris blowing to inside of the tool If air gun could not dislodge the debris between the teeth of Tensioning Wheel H46 10700 H46 10710 it is suggested to sharp the tip of PET or other plastic strap and use it as a tool to clean the strap debris Please do not use any metal material or hard material to clean the teeth to avoid any damage to the teeth Tensioning W...

Page 21: ... of in an environmentally correct manner 7 Troubleshooting 1 The strap slips while tensioning a Tension force setting is higher than the Strap Strength Please reduce the tension refer to Page no 8 in Part I of Manual b There is too much strap debris on the teeth of the Tensioning Wheel H46 10700 H46 10710 or Gripper H46 10900 c Strap Stop H46 10600 H46 10610 touches the straps shown as following d...

Page 22: ... 3 Error Code E01 M1 over load E02 M2 cannot back to home position The SQ1 sensor could be damaged or the connection is loose E04 M2 over load The strap could be too thick or the H46 40200 Swivel Bracket is not moving smoothly E05 PCB overheats The tool needs stop working until the PCB cool down to normal temperature E07 M1 cannot run The wire connection of M1 could be loose or the mechanism is st...

Page 23: ...PART II ...

Page 24: ... B1 1 Wiring Diagram ...

Page 25: ......

Page 26: ...PART III ...

Page 27: ...TENSIONING UNIT C1 1 H46 10000 H46 10010 For H 46A a 14 13 17 1 65 4 32 3 6 32 39 40 5 56 65 11 35 18 9 10 70 55 45 20 62 19 45 70 47 2 37 7 37 8 47 60 34 33 15 31 16 41 61 30 38 42 36 46 12 21 36 ...

Page 28: ...11200 Strap Stop 1 12 H46 11300 Spur Wheel A 1 13 H46 11500 Tensioning Wheel Shaft A 1 14 H46 11700 Rear Gear A 3 15 H46 12000 Bevel Gear A 1 16 H46 12100 Bevel Gear A 1 17 H46 12400 Bushing 1 18 H46 12500 Strap Stop For 16mm 1 H46 12510 Strap Stop For 12mm 1 19 H46 13100 Collar 1 20 H46 21410 Collar φ6 1 21 H46 51900 Washer 1 30 BRFC0612 Bearing FC0612 1 31 BR6802ZZ Bearing 6802ZZ 1 32 BR6807Z Be...

Page 29: ...SCRIPTION Q TY REMARKS 45 HSS0303N HSS M3 3 N 2 46 HSS0305 HSS M3 5 1 47 HSS0406GN HSS M4 6 G N 3 55 FHS0308N FHS M3 8 N 2 56 FHS0410N FHS M4 10 N 1 60 THS0405N THS M4 5 N 1 61 THS0408N THS M4 8 N 1 62 THS0412N THS M4 12 N 1 65 HBS0412N HBS M4 12 N 8 70 SW04 SW M4 8 C3 ...

Page 30: ... C4 C4 ...

Page 31: ...NSIONING UNIT C5 1 H46 10020 H46 10030 For H 46B b 2 38 7 47 60 8 22 12 16 15 16 14 13 17 34 47 37 5 56 20 1 65 4 32 3 6 32 19 65 11 35 62 21 9 10 33 38 70 55 45 70 23 24 18 31 40 61 39 30 39 41 36 46 36 ...

Page 32: ... 11310 Spur Wheel B 1 13 H46 11320 Tension Gear 1 14 H46 11510 Tensioning Wheel Shaft B 1 15 H46 11520 Tension Shaft 1 16 H46 11710 Rear Gear B 6 17 H46 12010 Bevel Gear B 1 18 H46 12110 Bevel Gear B 1 19 H46 12300 Bushing 1 20 H46 12400 Bushing 1 21 H46 12500 Strap Stop Only 16mm 1 22 H46 12700 Bushing 1 23 H46 13100 Collar 1 24 H46 21410 Collar φ6 1 30 BRFC0612 Bearing FC0612 1 31 BR6802ZZ Beari...

Page 33: ...Q TY REMARKS 45 HSS0303N HSS M3 3 N 2 46 HSS0305 HSS M3 5 1 47 HSS0406GN HSS M4 6 G N 3 55 FHS0308N FHS M3 8 N 2 56 FHS0410N FHS M4 10 N Only 16mm 1 60 THS0405N THS M4 5 N 1 61 THS0408N THS M4 8 N 1 62 THS0412N THS M4 12 N Only 16mm 1 65 HBS0412N HBS M4 12 N 8 70 SW04 SW M4 8 C7 ...

Page 34: ... C8 C8 ...

Page 35: ...GRIPPER UNIT C9 2 H46 20000 46 13 27 7 6 5 45 4 11 45 2 13 9 25 26 70 55 12 45 71 66 10 70 26 55 71 65 71 67 60 72 3 1 14 8 75 76 ...

Page 36: ...Shaft 1 10 H46 21310 Bracket 1 11 H46 21400 Collar φ5 1 12 H46 21410 Collar φ6 1 13 H46 21600 Bushing 2 14 H46 40600 Pin 1 25 H45 20080 M2 Motor 1 26 H45 20090 Micro Switch 2 27 MSP F 3514001 Spring 1 45 HSS0303N HSS M3 3 N 3 46 HSS0406GN HSS M4 6 G N 1 55 PMS0210N PMS M2 10 N 4 60 THS0412N THS M4 12 N 2 65 HBS0308N HBS M3 8 N 1 66 HBS0310N HBS M3 10 N 2 67 HBS0312N HBS M3 12 N 2 70 SW02 SW M2 4 7...

Page 37: ...LINKAGE UNIT C11 3 H46 30000 65 75 5 26 6 2 7 25 3 4 67 66 33 9 1 45 45 32 30 25 8 33 31 ...

Page 38: ...0 Pawl Wheel 1 6 H46 30700 Pawl Shaft 1 7 H46 30800 Set Screw 1 8 H46 30900 Spring 1 9 H46 31000 Spring 1 25 H44 10070 Washer 2 26 H45 10250 Washer 1 30 ER03 Snap Ring E 3 1 31 MB1008 Metal Bushing 1008 1 32 MB1010 Metal Bushing 1010 1 33 SB07 Ball φ7 2 45 HSS0408GN HSS M4 8 G N 2 65 HBS0406N HBS M4 6 N 1 66 HBS0516N HBS M5 16 N 1 67 HBS0608N HBS M6 8 N 1 75 PW04 PW M4 1 C12 ...

Page 39: ...SEALING CUTTING UNIT C13 4 H46 40000 15 6 32 30 21 45 55 20 65 75 12 11 10 31 4 1 71 70 34 5 35 35 7 14 60 2 13 46 75 76 46 9 8 36 3 31 33 ...

Page 40: ...1500 Washer 1 11 H46 41600 Gear 1 12 H46 41700 Washer 1 13 H46 42000 Spring 1 14 H46 42200 Cutter Bushing 1 15 H46 42300 Belt 1 20 H46 10120 M1 Motor A ssy 1 21 H46 21410 Collar φ6 1 30 BRF6 14M Thrust Bearing F6 14M 1 31 BR607ZZ Bearing 607ZZ 2 32 HFL0615 I Bearing 6 10 15 1 33 JTM 0615 015 Thrust Washer 1 34 TA1012 Needle Bearing 1012 1 35 SB05 Ball φ5 4 36 SP0520 Spring Pin 5 20 1 45 HSS0303N H...

Page 41: ...4 SEALING CUTTING UNIT H46 40000 REF NO PART NO DESCRIPTION Q TY REMARKS 70 HBS0430HN HBS M4 30 H N 1 71 HBS0545HN HBS M5 45 H N 2 75 SW04 SW M4 2 76 SW05 SW M5 2 C15 ...

Page 42: ... C16 C16 ...

Page 43: ...BODY FRAME UNIT C17 5 H46 50000 H46 50010 65 70 2 12 9 4 10 3 Option 61 7 61 5 60 55 56 56 60 55 1 30 6 8 50 50 50 11 61 Option 25 ...

Page 44: ...10 Cover 1 8 H46 51500 Bottom Base Wearing Protection Plate Option 1 9 H46 51800 Bottom Base Protection Plate Option 1 10 H46 52000 Bottom Base Protection Plate 1 11 H46 52100 Bottom Base Wearing Protection Plate Set Option 1 12 H46 52200 Suspension Bracket Set Option 1 25 LA 60120 Label 1 30 MB0810 Metal Bushing 0810 For H 46A 1 MB0812 Metal Bushing 0812 For H 46B 1 50 FHS0410N FHS M4 10 N Option...

Page 45: ...BATTERY UNIT C19 6 H46 60000 H46 60010 9 3 15 17 60 5 8 6 7 1 4 16 61 2 2 61 10 11 ...

Page 46: ...Switch 2 3 H46 60300 Battery 1 4 H46 60400 Control P C B For H 46A 1 H46 60410 Control P C B For H 46B 1 5 H46 60500 Power P C B 1 6 H46 60600 Wire Ass y 1 7 H46 60800 Position Wire 1 8 H46 60900 Switch Wire 1 9 H45 60280 Li Ion Battery Charger For 110V 1 H46 61010 Li Ion Battery Charger For 220V 230V 240V 1 10 H46 61100 Wire For M2 Black 1 11 H46 61110 Wire For M2 White 1 15 H46 51100 Adapter Fra...

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