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Krone Swadro 1010, Operating Instructions Manual, Page: 1 / 74

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Rotary swather

Swadro 1010

(from Machine No. 571 968)

Operating Instructions

150 000 031 00 EN

Summary of Contents for Swadro 1010

Page 1: ...Rotary swather Swadro 1010 fromMachineNo 571968 Operating Instructions 150 000 031 00 EN ...

Page 2: ...our machine by stating the number given on the following page We declare in our sole responsibility that the product tto which this declaration refers corresponds to the relevant basic safety and health requirements of the EC Directive 98 37 EC Maschinenfabrik Bernard Krone GmbH Heinrich Krone Str 10 D 48480 Spelle Rotary swather Models Swadro 1010 Spelle 02 05 2005 Dr Ing Josef Horstmann Business...

Page 3: ...your machine by quoting the number supplied overleaf We hope that you will be satisfied with your KRONE machine Machine factory Bernard Krone GmbH Spelle Dear Customer On buying the Rotary swather you have selected a quality product from KRONE We are grateful for the belief you have invested in us as a result of buying this machine It is important to read the operating instructions very carefully ...

Page 4: ...Foreword ...

Page 5: ...Introduction II 5 2 4 1 Location of the safety labels on the machine containing technical safety information on the machine II 5 2 4 2 Location of the General Information Signs on the Machine II 8 3 General preparation for use III 1 3 1 Special safety instructions III 1 3 2 Preparations on the tractor III 1 3 2 1 Lifting device on the tractor three point linkage III 1 3 3 Attachment of swather to ...

Page 6: ... V 2 5 3 Setting the lateral inclination of the swather disk chassis V 3 5 3 1 Setting of the rotor running gear on the front rotor V 3 5 3 2 Setting of the rotor running gear on the centre and rear right rotors V 3 5 4 Adjusting the Direction of Travel V 4 5 4 1 Adjusting the track V 4 5 5 Travel speed and drive r p m V 4 5 6 Adjustable throttles V 5 5 7 Setting of the scraper V 6 5 8 Adjusting t...

Page 7: ... Tine loss prevention feature Accessory VIII 1 8 2 Chain for limiting depth of lower link arms Accessory VIII 1 9 Winter storage IX 1 10 Starting up again X 1 11 Faults Causes and Remedy XI 1 11 1 Special Safety Instructions XI 1 11 2 General Faults Causes and Remedy XI 1 ...

Page 8: ...4 List of contents ...

Page 9: ...GmbH Heinrich Krone Straße10 D 48480Spelle Germany Telephone 49 05977 935 0 Fax 49 0 59 77 935 339 E mail info ldm krone de 1 2 2 Identification Themachinedataarelistedontheidentificationplate 1 1 2 3 Data Required for Questions and Orders When making questions concerning the machine or ordering replacement parts be sure to provide type designation vehicle ID number and year of manufacture We reco...

Page 10: ...m ea 4 4 5 Workingwidth approx mm 9700 Swather disc diameter middle front back approx mm 2960 2x 3600 Height with tine arms approx mm 4300 Height in working position approx mm 1800 Height without tine arms transport position H approx mm 3800 Length L approx mm 9800 Width in transport position B approx mm 2995 Width in working position ca mm 9700 Powerrequirement approx KW HP 59 80 PTO speed rpm ma...

Page 11: ...I 3 General Information B L SW101014 H L SW101015 ...

Page 12: ...I 4 General Information ...

Page 13: ...nal safety 2 3 Safety Instructions and Accident Prevention Regulations 1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these instructions 2 The attached warning and safety signs provide important information for safe operation Pay attention to these for your own safety 3 When using public roads make sure to obs...

Page 14: ...wbar or hitch 3 If a drawbar coupling is used make certain that there is enough play at the coupling point 2 3 2Power Take Off Operation 1 Use only PTO shafts specified by the manufacturer 2 The guard tube and guard cone of the PTO and the PTO guard must be attached and in good working condition on the implement side too 3 Make sure that the required tube covers are in place for PTO shafts in tran...

Page 15: ...hydraulicoil can penetrate the skin and cause serious injury Seek medical help immediately should injuries occur Risk of infection 8 Before working on the hydraulic system lower the implement depressurize the system and switch off the engine 2 3 4 Tyres 1 When working on the tyres make sure that the implement has been safely lowered and secured against rolling wheel chocks 2 Installing wheels and ...

Page 16: ...ing working tools with cutting edges use suitable tools and gloves 5 Dispose of oils greases and filters according to regulations 6 Always disconnect the power supply before working on the electrical system 7 If protective devices and guards are subject to wear check them regularly and replace them in good time 8 When doing electrical welding on the tractor and attached implements disconnect the a...

Page 17: ...nt information on the location of these safety signs and what they mean is given below Familiarize yourself with the meaning of the warning signs opposite The text beside them and their location on the machine indicates the machine s particularly dangerous areas 2 4 1 Location of the safety labels on the machine containing technical safety information on the machine Order no 939 471 1 1x 1 Before ...

Page 18: ...to protectionpositionbefore carrying out work fold down 5 Order no 939 469 1 4x Do not remain in the slewing range of the deployment arms Keepyourdistance 939 574 0 Order no 942 196 1 7x Never put your hand into the danger area as long as parts may be moving 6 SW101002 2 1 4 6 6 7 4 5 4 3 4 3 5 8 5 6 left right left 6 right 6 left right ...

Page 19: ...ed or missing they must be replaced with new signs The order numbers are stated next to the warning signs 7 Keepthestipulatedsafe distance to power transmissionlines Order no 942 293 0 2x Order no 27 000 091 0 1x 8 ATTENTION VEHICLE UNREEVES ...

Page 20: ...m 942 517 0 1x Swadro 1010 lg 510 mm 1 942 301 0 4x lg 775 mm 942 320 0 1x lg 600 mm 2 939 420 1 1x 3 939 183 1 8x 1 0 bar 6 1 0 bar 924 569 0 4x 7 942 085 3 1x 4 4 SW101003 3 2 1 1 6 2 1 9 6 6 7 2 2 8 8 1 2 5 1 942 480 0 942 480 0 942480 0 6x 8 40 5 939 145 1 40 km h 1x 939 170 1 2x 2 0 bar 9 2 0 bar ...

Page 21: ...guidelines for operation and for using public highways Check that the lighting is functioning properly The operating personnel may not leave the tractor during operation Ensure other persons leave the danger area 3 General preparation for use 3 1 Special safety instructions Put the operation device to the position where the possibility of unintentional raising or lowering is excluded before attach...

Page 22: ...emove the ignition key Secure the tractor and rotary swather against rolling away Whenattachingtherotaryswather make sure that no one remains between the implement and the tractor No one may remain in the slewing range of the swather disk arms Slew the supporting foot 1 by 90 to the rear and lock in this position with the brace 2 Attach rotary swathers with the lower link arm pins to the tractor a...

Page 23: ...draulic hose be sure that the hydraulic control unit is set to floating or lowering position The control cable must be so positioned that it can not cause any accidental movements in any transport or working positions The control cable does not come into contactwiththetractortyres The hydraulic hoses 1 are coupled into the coupling sleeve 2 of the control valve The operating rope 2 should be fixed...

Page 24: ...isture can result in short circuits Ifneccessary thepermanentpowersocket and the holder for the control unit must first be mounted on the tractor Connect lighting plug 1 to the lighting socket of the tractor Connect plug of the power supply cable 2 to the permanent power supply socket of the tractor When inserting the plug make sure that plug and socket are clean and dry Soiling and moisture can r...

Page 25: ...erent switches 3 3 5 Function of the switches on the control unit SW101008 2 3 4 1 Item Designation Function 1 Indicator light Lit when the green rocker switch is activated 2 Rocker switch Adjusting the working depth touch sensitive Front left rotor 3 Rocker switch Adjusting the working depth touch sensitive Centrerotor 4 Rocker switch Adjusting the working depth touch sensitive Rearrightrotor ...

Page 26: ...e draw bar Take apart the universal drive shaft Clip one half 1 and 2 onto the tractor and the other to the implement The wide angle coupling must be installed on the implement Note the labeling on the universal drive shaft Move the rotary swather to the position where the universal drive shaft is at its shortest headstock steered up to the limit stop The rest of the procedure can be found in the ...

Page 27: ...tion I SW101009 1 Fold the three tine arms right and left into transport position see section 4 4 2 Plug tine guard onto the tines which are located below 2 m in transport position see section 4 4 4 Lock the rotors see section 4 4 2 Fold up guard bar see section 4 4 1 Check lighting system Lift swath arms until the left and right locks 1 have snapped correctly into the retaining pins see section 4...

Page 28: ...III 8 Preparing for Operation ...

Page 29: ...sitions of the star ratchets 1 are as follow Front rotor On the output shaft of the front transfer gearbox Centre rotor In the connection bar Rear rotor On the rear connection bar In the event of overloading they produce a scraping noise They transmit the applied torque in pulses In order to prevent premature wear on the overload protection feature switch off the universal drive shaft immediately ...

Page 30: ...y pulling the actuating cable 2 Keep cable under tension Use the control valve to slowly lower the rotor until the wheels are on the ground Release the actuating cable 2 4 3 1 Lowering the rotor arms During work operation leave the control valve in Lower position SW101012 1 2 When switching from the transport to the working position a specific order must be followed Controlled shut off of the valv...

Page 31: ... to turn the rotor until when folding tine arms they do not collide with the guard Insert pin 2 and secure with linch pin 1 4 3 2 Folding the tine arms into working position 3 2 1 2 1 SW700010 Pin 2 must always be inserted from the top with the respective tine arm in the front part of the rotor tines must touch the ground Always make certain the hinged cotter pin 1 is locked in place correctly The...

Page 32: ... with hairpin clip 3 Do not touch the guard bars near the hinge points Danger of bruising Guard front left Guard back right Swivel the side hoop guards 1 on the rear right of the machine outward in the working position until the lock 2 snaps into place Use the locking bolt 3 to adjust the swath cloth and secure in place with the spring cotter pin 4 Do not touch the guard bars near the hinge points...

Page 33: ...ace with the spring cotter pin 3 Remove the bolt 1 that secures the outer hoop guard 2 and fold the hoop guard from working position into transportposition Reinsert pin at the hinge point of the guard bar 4 4 Conversion from working to transport position Before raising the swather disk above the working position turn off the PTO shaft and wait until the swather disks comes to a stand still Ensure ...

Page 34: ...in 4 swath cloth suspended and swinging freely Rotate the safety flap 7 forward to position I and secure it in place with the linch pin 8 Loosen the lock 2 by pulling on the cable 7 and swing the hoop guard 1 up Do not touch the guard bars near the hinge points Danger of bruising Before switching from the working to the transport position make certain the swath cloth 1 is suspended and swinging fr...

Page 35: ...o transport position Then Turn the rear right rotor anticlockwise in the work direction far enough so that the 3 rotating tine arms are also outside Remove linch pin 1 Pull out pin 2 Fold tine arms 3 into transport position It may be necessary to turn the rotor until when folding tine arms they do not collide with the guard Insert 2 and secure with linch pin 1 To secure the rotors against rotation...

Page 36: ...e engagement point for the working position Raise the swather arms until the lock has snapped into the transport position 4 4 3 Lifting the rotor arms Make sure that the transport position snaps in correctly and that the actuating cable is not under tension Activate the single action control device on the tractor lowering and retract the front left and rear right rotors all the way Close the shut ...

Page 37: ...ecuring the tine tips transport position and parked swather Tines that are located below 2 m when the machine is in transport position or parked must be secured with a tine guard The tine guards are located on the front and centre hoop guards of the rotors Plug the tine guards 1 onto the tine Never move the rotors from working to transport position while the machine is operated across a slope 4 4 ...

Page 38: ...rface Fold support downwards and lock in this position with the strut 1 Secure strut 1 with hairpin clip Uncouple universal drive shaft and store on the mount 2 provided Disconnect the hydraulic hoses 1 and plug them into the mounts provided Undo the connection of the lighting cables 2 between tractor and swather and plug them into the mountsprovided Undo the power supply plug 3 optional between t...

Page 39: ...11 Handling the swather when in use Remove chocks 1 from chassis and place them in front and or behind the wheels Lower the lower link until the swather rests on the support Uncouple the swather SW101024 1 ...

Page 40: ...IV 12 Handling the swather when in use ...

Page 41: ...Fix the lower link arms at this height see also Point 8 2 Keep a safe distance from the swather disk when it s turning Before switching on the PTO shaft ensure that no one could be caught by the swather disk When the PTO shaft is running the swather arms may only be raised to just before their stops 5 Basic setting The basic setting should be undertaken on even surfaces H SW101025 ...

Page 42: ... the switch downwards lowers swather disk The working depth should be set during use Note the following When the setting is too high the feed will not be completely harvested When the setting is too low there is a risk that the feed will be soiled the greensward may be damaged and increased wear of the twin spring tines Once depth adjustment is complete switch off operation device Do not operate b...

Page 43: ...imal work results the transverse inclination of the rotors can be changed on the rear guide wheels left right of the running gears 5 3 1 Setting of the rotor running gear on the front rotor SW101043 1 1 2 Do not step under the lifted rotors To do this lift the rotor arms only as far as necessary to carry out the adjustment work Remove the rear guide wheels and mount the existing U washers 1 either...

Page 44: ... nut 2 5 5 Travel speed and drive r p m The travel speed and drive r p m are determined by the feed volume thegroundconditions the dryness The following should be taken as starting points PTO shaft speed approx 450 r p m Forward speed approx 8 10 km h Drive r p m and forward speed should be adapted to the particular conditions each time SW101026 1 2 SW101035 3 2 2 5 4 1 Adjusting the track The tra...

Page 45: ...f oil and thus increases the speed at which the front rotor is lowered Throttle 2 Lowering speed of the centre rotor Loosen the Allen screw c Screw the stud bolt d in or out Unscrewing it increases the flow of oil and thus increases the speed at which the centre rotor is lowered Even the tiniest adjustment to the stud bolt or throttle stud bolts can cause a great change in the lowering speed After...

Page 46: ...sure of the rear rotor Position a minimumflotation Position b maximumflotation The compensation spring should only be adjusted in the headland position of the rear rotor In working position the compensation springs are under a high tension Taking off the compensation springs when the mower is in working position can cause serious injury The lower screw in sections of the compensation springs must ...

Page 47: ...n be relieved using the spring 1 To do this Move the machine to the headland position Loosen the counter nut 2 Increase the spring length a of the outer tyre on the rear rotor running gear to relieve more pressure Reduce the spring length a of the outer tyre on the rear rotor running gear to relieve less pressure Tighten the counter nut 2 a 2 1 SW101055 ...

Page 48: ...V 8 Basic setting ...

Page 49: ...In order to guarantee trouble free operation of the rotary swather and to minimize wear definite care and maintenance intervals must be observed This includes the cleaning greasing lubrication and oiling of assemblies and components Torque MA unless otherwise stated A Thread size Resistance class can be seen on bolt head M 4 M 5 M 6 M 8 M 10 M 12 M 14 M 14x1 5 M 16 M 16x1 5 M 20 M 24 M 24x1 5 M 24...

Page 50: ...seated and tighten if necessary Regularly check air pressure Check the tyre pressure at regular intervals 100 h and refill if necessary The values can be found in the adjacent table 6 3 2 Wheel fixings 6 3 1 Air pressure Regularly 50 h check that wheel nuts are properly seated and tighten if necessary The sequence in the graphic opposite should be observed Swadro1010 Tyres Tyrepressure bar Tridem ...

Page 51: ...e tine arms in case of repair SW700031 3 1 2 6 5 Replacing the hydraulic hose lines Hydraulic hose lines are subject to ageing The characteristics of the hoses change due to effects of pressure thermal load and UV radiation The date of manufacture is printed on the hydraulic hoses This allows for the age to be determined without lengthy searching It is required by law that hydraulic lines are repl...

Page 52: ...VI 4 Care and maintenance ...

Page 53: ...universal drive shaft 7 2 Bearings on the swather 7 1 Universal drive shaft 7 Lubrication Repair maintenance and cleaning work as well as the rectification of malfunctions may only ever be carried out with the drive is switched off and the engine is at a stand still Remove the ignition key It is preferable to use plant based oils and greases All lubrication points are indicated on this pages Obser...

Page 54: ...1000 ha Rear 2x0 7 SAE 90 drive gear about 1000 ha 7 4 Pass through gearbox Oil inspection Intervals see section 7 3 Remove check screw 1 Oil level up to bore hole If necessary top up oil SAE 90 fit check screw 1 Oil change Intervals see section 7 3 Unscrew the oil draining screw 2 Collect the used oil in a suitable collection vessel Fit oil draining screw 2 Fill oil 3 Oil level up to bore hole 1 ...

Page 55: ...ll oil 3 Oil level up to bore hole 1 Oil quality see section 7 3 Tankcapacity see section 7 3 The used oil must be correctly disposedof Lower part of the front drive gear Oil inspection Intervals see section 7 3 Remove check screw 1 Oil level up to bore hole If necessary top up oil SAE 90 fit check screw 1 Oil change Intervals see section 7 3 Unscrew the oil draining screw 2 Collect the used oil i...

Page 56: ...l oil 3 Oil level up to bore hole 1 Oil quality see section 7 3 Tankcapacity see section 7 3 The used oil must be correctly disposedof Lower part of the rear drive gear Oil inspection Intervals see section 7 3 Remove check screw 1 Oil level up to bore hole If necessary top up oil SAE 90 fit check screw 1 Oil change Intervals see section 7 3 Unscrew the oil draining screw 2 Collect the used oil in ...

Page 57: ... of the lubricating points are shown at one position of the rotary swather There are also lubricating points on the other side at the corresponding positions mirror image 1 4 6 5 7 8 1 2 3 4 5 6 7 8 9 3 3 5 6 2 9 3 2x 3x 2x 2x 2x 2x 20h 20h 20h 20h 20h 20h 20h 20h 20h ...

Page 58: ...VII 6 Lubrication 10 10 11 12 13 14 15 15 14 13 12 11 16 16 3x 16 16 16 17 17 17 17 3x 18 2x 18 18 20h 20h 20h 20h 20h 20h 20h 20h 20h ...

Page 59: ...lamp nuts 4 must face outwards It is essential for all care maintenance repair and assembly work on the rotary swather that the PTO shaft is switched off Shut down the engine and remove the ignition key Secure tractor and rotary swather against rolling away 8 2 Chain for limiting depth of lower link arms Accessory Fix chains 1 with hollow pin 3 and washer 2 to the lower link arm adapter Attach cha...

Page 60: ...VIII 2 Accessories ...

Page 61: ... joints Thoroughlygreasemachine Grease the universal drive shaft guard tubes in order to prevent freezing Set down the rotary swather on a dry site Do not store near artificial manure Make good damage to paintwork thoroughly coat unpainted parts with anti corrosion agent Put the machine on supports to take the pressure off the tyres do not let the air out protect tyres against sunlight grease and ...

Page 62: ...IX 2 Winter storage ...

Page 63: ...easethemachine Hence condensation which has possibly collected in the bearings is removed Check the oil level of the gearbox if necessary top up according to instructions Retighten all nuts and bolts Check all settings on the machine reset if necessary Carefully read the operating manual again It is preferable to use plant based oils and greases ...

Page 64: ...X 2 Starting up again ...

Page 65: ...e working positions without time offset front centre rear Possible Cause Working depth set too high Operating speed too high Revs too low Wrong setting of lateral rotor inclination Tine arm s crooked Working depth set too low Tine arm s bent Operating width too wide Revs too low Rotor not folded all the way up to headlandposition Lower link of tractor set too high or too low Tractor hydraulics not...

Page 66: ...XI 2 Faults Causes and Remedy ...

Page 67: ...ed while the machine is shipped Following is a list of assembly tasks that must be completed before using the machine for thefirsttime Sincesafetyequipmentalsomustbeassembled in some cases the machine must not be placed in operation before these tasks have been completely performed Thefrontandrearrotorrunninggearsmustbeswitched while the machine is in transport position A1 2 Mounting the wheels on...

Page 68: ... arms until the rotor running gear 1 can be turned Turn the rotor running gear 1 as shown in the illustration Mount the rotor running gear with the rotor on the screw points 2 Mount the tyres 4 on the rear rotor running gear 1 1 SW101045 2 3 SW101049 4 Nm 1 A1 4 Assembly of the centre rotor running gear Push the rotor running gear 1 under the centre rotor 2 as shown in the illustration Slowly lowe...

Page 69: ...the control roller 5 is inserted into the running track of the cam track Tighten all bolts to the required torque After the tine arms have been assembled turn the rotor around once manually to ensure it is moving easily and without anyobstruction SW101037 5 When mounting the tine arms always make certain that the folding tine arms are installed one after the other Frontrotor 3 folding tine arms 4 ...

Page 70: ... 60 8 12x Washer 6 4 X 18 X 1 6 9 6x Locknut M 6 10 6x coach bolts M 10 x 30 11 6x washers R11 34x3 A1 7 Mounting the hoop guard on the centre rotor Mount the hoop guard 1 on screw point A of the centrerotor SW101050 Nm 1 A SW101047 3 2 4 1 8 7 9 5 11 10 3 4 SW101052 1 2 A1 6 Montage der Zinkenarme am mittleren Kreisel Verschraubungen 1 am Zinkenarm lösen Die vier Zinken 2 nach außen schieben und ...

Page 71: ...nut NM 6 Bolts M 10 x 50 Self locking nut NM 10 Protective sleeve 6 PVC 40 x 5 x 100 4 pieces Slide protective sleeve 6 onto reinforcement 1 and insert in the pockets of the swath blanket 3 with the steel bar 2 Screw the swath blanket onto the angle rail 5 with the steel strip 4 Screwsteelbar 2 betweentheanglerailandtheclip Just tighten the fixing bolt so that the steel bar can still freely swing ...

Page 72: ...cotter support 2 on the warning panel support 1 and insert the wheel chock 3 in the retainer 2 Assemble the warning panel 4 on the warning panel support 1 Assemble the side lobes 5 on the warning panel support 1 Connect the lighting and check to make certain it is functioning properly 1 SW101038 2 3 4 5 1 SW101039 5 4 2 3 ...

Page 73: ...ght rear Centre down Centre up Left down Left up Socket on the three point block 3 pin socket on the three point block 12V from the battery Ground from the battery M1 Adjust left working height M2 Adjust centre working height M3 Adjust right working height Right down Right up 303 678 0 M3 M2 ...

Page 74: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 28 Feb 2007 ...

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