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Krone ADW 27 eLB9, Operating Instructions Manual

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Krone ADW 27 eLB9 Operating Instructions Manual Download Page 77

MAINTENANCE AND REPAIR

Operating instructions • Box Carrier • 505410619-02 • 05/2021

77

9.2.3 

Maintenance intervals for the driver

Assembly group

Maintenance work

Monthly Every

six
months

Yearly

Wheels and tyres

(see "9.2.4 Wheels
and tyres", pg. 77)

► Check the tightening torques of the

wheel nuts.

► Check the tyres and the tyre inflation

pressure.

X

Axle and suspen-
sion 

(see "9.2.5 Axle

and suspension",
pg. 77)

► Observe the maintenance instructions

from the axle manufacturer.

X

Compressed air
system 

(see "5.8

Draining the com-
pressed air tanks",
pg. 36)

► Check the compressed air tank.

► Check the compressed air connec-

tions.

X

Contour marking

(see "9.2.10 Contour
marking", pg. 79)

► Check the contour markings for com-

pleteness and legibility.

X

Lubrication points

(see "9.2.7 Lubricat-
ing the trailer",
pg. 79)

► Top up the grease on all the lubrica-

tion points.

► Pay attention to the lubrication points

shown in the applicable operating in-
structions.

X

9.2.4 

Wheels and tyres

► Check the tightening torques of the

wheel nuts. The tightening torque de-
pends on the rim design.

► Observe the supplier documentation.

► Perform a visual inspection for wear

and damage:

 ○

Check the tread depth of the tyres reg-
ularly.

 ○

Check the tyres for damage.

► Check the tyre inflation pressure regu-

larly according to the manufacturer
specifications and correct if necessary.
The tyre inflation pressure depends on
the technical characteristics of the tyre.

► Observe the supplier documentation.

► Drive only with approved rim and tyre

combinations.

► Observe the seasonal tyres (summer

or winter tyres) for the trailer.

9.2.5 

Axle and suspension

► Perform a visual inspection for wear

and damage.

► Have defective or damaged compon-

ents replaced.

► Check the tightening torque of the fix-

ing bolts.

► Observe the maintenance instructions

from the axle manufacturer.

Summary of Contents for ADW 27 eLB9

Page 1: ...EN OPERATING INSTRUCTIONS BOX CARRIER 505410619 02 ...

Page 2: ...tions should become completely or partially unus able for any reason you can order replacement operating instructions for your KRONE vehicle by stating the item number Customer Service Telephone 49 0 59 51 209 320 email kd nfz krone de Internet www krone trailer com service kundendienst Spare parts Telephone 49 0 59 51 209 302 email Ersatzteile nfz krone de Internet www krone trailer com www krone...

Page 3: ...s 11 2 3 1 Operator 11 2 3 2 Driving staff 11 2 3 3 Skilled craftsmen 12 2 4 Personal protective equipment 12 2 5 Transported material characteristics 12 2 6 Information warning and mandatory signs 12 2 7 Danger areas 13 2 8 Protective and safety devices 13 2 9 General safety instructions 14 2 10 Notes about legal regulations 15 2 11 Warranty and liability 16 2 12 Limits of use 16 2 13 Environment...

Page 4: ...evices for the parking brake 39 5 9 4 Brake release function 42 5 10 Air suspension 42 5 11 Lift axles 44 5 12 Rigid axle 45 5 13 Aluminium ladder 45 5 14 Extendible rear underrun protection 46 5 15 Side collision protection 47 5 15 1 Folding side collision protection with lock 47 5 16 Spare wheel bracket 48 5 16 1 Spare wheel with basket storage 48 5 16 2 Spare wheel with winch 49 5 16 3 Spare wh...

Page 5: ...ance intervals for the authorised specialist workshop 76 9 2 3 Maintenance intervals for the driver 77 9 2 4 Wheels and tyres 77 9 2 5 Axle and suspension 77 9 2 6 Brake system 78 9 2 7 Lubricating the trailer 79 9 2 8 Electrical equipment 79 9 2 9 Locking mechanism 79 9 2 10 Contour marking 79 9 2 11 Coupling ring 79 9 2 12 Bolted connections 79 9 3 Repair 80 10 Decommissioning 81 10 1 Temporary ...

Page 6: ...TABLE OF CONTENTS 6 Operating instructions Box Carrier 505410619 02 05 2021 12 2 3 Socket N black ISO 1185 7 pin 85 12 2 4 Socket ISO 12098 15 pin 85 Index 87 ...

Page 7: ...KRONE cannot be held liable for damage and operational interference caused by fail ure to observe these operating instructions The warranty conditions can be found in our general terms and conditions of busi ness INFO If you have any questions please contact KRONE customer service see 11 2 Cus tomer service and support pg 83 1 2 Other applicable documents For safe and failure free operation of the...

Page 8: ...able dead weight 10 Min distance 11 Distance max distance 12 Vehicle width 13 Vehicle length 14 If applicable national type approval no 15 Type designation 1 4 Retention of documents Store these instructions and all other applicable documents in a safe place Pass the complete documentation on to the next driver or owner 1 5 Part positions The description of part positions is always viewed in forwa...

Page 9: ... against unfair competition They incorpor ate texts and drawings which in their en tirety or partly without written consent of the manufacturer are not to be copied except attached copy origin als published or made public by other means The copyright to these instructions remains with Fahrzeugwerk Bernard KRONE GmbH Co KG D 49757 Werlte Violations oblige compensation for dam ages ...

Page 10: ...jury caused by crushing NOTE Possible environmental damage or prop erty damage 2 2 Intended use The Box Carrier is designed and intended for transporting swap bodies containers Intended use includes the observance of all operating and maintenance instructions supplied with the vehicle as well as the ob servance of the maintenance intervals and conditions prescribed therein The KRONE trailer and it...

Page 11: ...stinction is made between Operator Driving staff and Skilled craftsmen 2 3 1 Operator The operator is responsible for proper op eration of the vehicle The operator must Instruct the driving staff in the use of the vehicle Ensure that the trailer is regularly checked and serviced in an authorised technical workshop 2 3 2 Driving staff The driving staff consists fundamentally of the vehicle driver a...

Page 12: ...ersonal protective equipment when loading and unload ing Depending on the transported goods eyes ears and respiratory tract must be protected with suitable protective equipment Gloves and safety shoes are generally worn Observe the national regulations re garding personal protective equipment Always keep an eyewash bottle filled with clean water at hand in the working environment 2 5 Transported m...

Page 13: ... ladder 2 7 Danger areas On and around the trailer there are areas with an increased danger to your safety or to the safety of other persons Ensure ad equate lighting when performing any work in hazard areas Observe the following danger areas and instruct unauthorised persons to leave these areas Danger area Danger Loading and unload ing area There is a risk of in jury on loose or un even ground o...

Page 14: ...ic safety instructions include all safety measures sorted according to the theme and must always be observed Pneumatic dangers There is a risk of injury due to pressure in the pneumatic system Do not open any components of the pneumatic system if there is pressure in the lines Check the hose connections of the pneumatic system regularly When aerating and venting the sys tem pay attention to unfore...

Page 15: ...e re quirements of the relevant regulations for load securing Observe the instructions on the load securing certificates Dangers caused by improper mainten ance Improperly performed maintenance work care and cleaning maintenance repairs impairs the safety Perform regular inspections for de fects Perform care and cleaning work prop erly Only have repair work carried out by authorised specialist wor...

Page 16: ...d or rear doors with attached lighting equipment have been removed the lighting equipment must be mounted to the vehicle again 2 11 Warranty and liability The General terms and conditions of sale and delivery from Fahrzeugwerk Bernard KRONE GmbH Co KG fundamentally apply Warranty and liability claims for personal injury and material damage are excluded if they are due to one of more of the follow ...

Page 17: ...d level road conditions 2 13 Environmental hazards Always observe environmental protec tion when operating Avoid the release of operating materi als into nature and the environment Dispose of operating materials and other chemicals in accordance with the applicable national regulations Drive with the correct tyre inflation pressure ...

Page 18: ... direction of travel In this case the left is the driver side and the right is the co driver side 1 2 3 4 5 6 7 8 9 10 Fig 3 1 Overview of the Box Carrier turnframe version 2 axle 1 Stop folding 2 Centring rollers 3 Lock mechanism lowerable 4 Wheel chock 5 Rear underrun protection 6 Mud flap 7 Axle assembly 8 Control unit for brake system air suspension 9 Side collision protection 10 Draw fork ...

Page 19: ...6 7 8 9 10 Fig 3 2 Overview of the Box Carrier turnframe version 3 axle 1 Stop folding 2 Centring rollers 3 Lock mechanism lowerable 4 Wheel chock 5 Rear underrun protection 6 Mud flap 7 Axle assembly 8 Control unit for brake system air suspension 9 Side collision protection 10 Draw fork ...

Page 20: ...ng rollers 3 Lock mechanism lowerable 4 Wheel chock 5 Rear underrun protection 6 Rear brace 7 Axle assembly 8 Control unit for brake system air suspension 9 Side collision protection 10 Drawbar wale Usage designs The Box Carrier is a trailer that is intended for transporting swap bridge trailers and containers It is designed as a turnframe trailer or as a central axle trailer ...

Page 21: ...rance between the vehicles so that the connection lines are not functionally impaired and can move freely Are the applicable regulations for driv ing on public roads observed with the transport tasks Have all accident prevention regula tions been complied with Are all the supply and control connec tions properly made between the tractor and the trailer Is the trailer coupling locked and se cured c...

Page 22: ...COMMISSIONING 22 Operating instructions Box Carrier 505410619 02 05 2021 Only drive the tractor unit and trailer when road safety is ensured ...

Page 23: ...cks have been re moved Stowing the wheel chocks Slide the wheel chocks onto the retain ing bar Secure the wheel chocks with the safety split pins ü The wheel chocks are stowed and se cured 5 1 2 Wheel chocks with anti theft device Removing the wheel chocks Remove safety split pin Pull out the wheel chocks with the theft protection chains ü The wheel chocks have been re moved Stowing the wheel choc...

Page 24: ...N Risk of injury due to crushing When extending the landing leg winches limbs can be crushed between the landing leg winch and the ground Avoid the danger areas Wear personal protective equipment safety shoes gloves NOTE Material damage due to longitudinal movement The landing leg winches can be damaged when loading and unloading as well as when the unhitched uncoupled loaded trailer is parked for...

Page 25: ... the landing leg winch pg 25 Wind down the landing leg winch until it touches the ground Switch on load speed by pushing in the hand crank see Fig 5 2 Load speed and rapid speed of the landing leg winch pg 25 Use the hand crank to wind to the de sired support height Do not fully un load the wheels while doing so Use the rear braces if available see 5 3 Rear braces pg 26 Secure the hand crank in th...

Page 26: ... crank mechanism Also observe the enclosed supplier documentation 5 3 1 Rear braces with crank mech anism rigid WARNING Risk of injury due to a swivelled out hand crank An unsecured crank can swing out while driving and injure other persons Before departure ensure that the hand crank is in the driving position and secured CAUTION Risk of injury due to crank recoil A hand crank recoil can cause inj...

Page 27: ...ear braces Putting the rear braces in the driving position Check the parking brake and apply if necessary see 5 9 2 Parking brake pg 38 Take the hand crank from the bracket Engage the hand crank on the crank drive shaft until it locks into place Set to load speed by pushing in the hand crank see Fig 5 3 Load speed and high speed of the rear brace pg 26 Wind up the landing leg until it is un loaded...

Page 28: ...ift the trailer with the air suspension until the rear braces no longer touch the ground see 5 10 Air suspension pg 42 Remove the spring cotter pin for the height lock Hold the foot of the rear brace and re move the bolt for the height lock Push the foot for the rear brace up wards Reinsert the bolt for the height lock and secure the foot of the rear brace in the top position Secure the bolt for t...

Page 29: ...e hitching and unhitching set the draw fork to the corresponding height of the tractor unit s trailer coup ling 1 2 Fig 5 6 Draw fork with height adjustment device 1 Draw fork 2 Height adjustment device Version 1 1 2 3 Fig 5 7 Tension spring with turnbuckle 1 Turnbuckle 2 Turnbuckle lever 3 Draw spring Use the turnbuckle lever to turn the turnbuckle until the coupling ring has reached the required...

Page 30: ...Length adjustment with tool 1 Threaded bolt head 2 Nut with threaded bolt 3 Retainer plate Unhitch the trailer see 6 1 Hitching and unhitching the trailer pg 56 Loosen the nuts with a spanner and unscrew them from the threaded bolts Remove the threaded bolts Place the draw bar in the desired posi tion by shifting it in or out Reinsert the threaded bolts Screw the nuts on the thread and tighten at ...

Page 31: ...coupling using the landing leg winch The height on the drawbar wale is set us ing the landing leg winch see 5 2 Landing leg winches pg 24 Adjusting the length of the drawbar wale WARNING Risk of accident due to an unsecured length adjustment at the drawbar wale An unsecured length adjustment of the drawbar wale can cause accidents Ensure that the plug in bolts are prop erly secured with the securi...

Page 32: ...ly and control con nections pose a risk of accident Driving without the supply and control con nections being connected between the tractor unit and the trailer affects the driv ing and brake behaviour and is prohibited by law There is a risk of accidents due to the malfunction Before each trip Connect the compressed air supply Connect the electrical power supplies for the vehicle lighting Connect...

Page 33: ...4 5 6 Fig 5 13 Supply and control connections on the central axle trailer 1 Vehicle lighting socket N ISO 1185 7 pin black 2 Vehicle lighting socket S ISO 3731 7 pin white 3 Supply compressed air coupling red 4 Brake compressed air coupling yel low 5 Vehicle lighting socket ISO 12098 15 pin 6 Brake EBS socket power supply ISO 7638 More information about the plug and socket assignment can be found ...

Page 34: ...r unit is applied þ The parking brake on the trailer is ap plied see 5 9 2 Parking brake pg 38 Check the cleanliness and integrity of the sealing surfaces on the coupling heads Clean if necessary Pull down the compressed air coupling trailer part lever and insert the coup ling head tractor unit part Connect the power supply vehicle lighting and the brake power supply EBS ü The supply and control c...

Page 35: ... Disconnect the power supply vehicle lighting and the brake power supply EBS ü The supply and control connections are disconnected 5 7 Blind couplings NOTE Sagging supply and control connec tions can cause material damage Sagging supply and control connections can become contaminated on unhitched trailers thereby causing material damage On unhitched trailers always plug the lines and plugs of all ...

Page 36: ...the compressed air tanks Exist ing condensation water can be drained us ing the water drain valve 2 1 Fig 5 18 Compressed air tank 1 Compressed air tank 2 Water drain valve Push the valve pins of the water drain valves on all compressed air tanks to the side until the condensation water is fully drained ü The condensation water is drained 5 9 Brake system DANGER Risk of accidents due to non functi...

Page 37: ...The equipment level of the brake equipment on the tractor unit depends on the manufacturer and type Likewise the coupling force controllers of the tractor units in relation to the trailer braking and the control system limits also differ It is therefore sensible to observe the braking behaviour of the tractor com bination and to adjust it if necessary INFO The trailer may only be towed by tractor ...

Page 38: ...r the central axle trailer 1 Black control knob manoeuvring 515040284 01 Senken Stopp Heben Lower Stop Raise Abgesenkt Lowered Fahrt Drive 515040284 01 Senken Stopp Heben Lower Stop Raise Abgesenkt Lowered Fahrt Drive 500626977 01 P P 1 Fig 5 20 Service brake for the turnframe trailer 1 Black control knob manoeuvring Disengaging the service brake Press the black control knob ü The service brake is...

Page 39: ...e risk of accidents when releas ing the parking brake with the service brake released at the same time The trailer is not braked if the parking brake and the service brake are released at the same time The trailer is not braked it can roll away and cause an accident Only release the service and parking brake at the same time when a towing or manoeuvring vehicle is connected to the trailer Addition...

Page 40: ...the brake system can be operated without compressed air using the emergency release device When the emergency release device is activated the spring storage is clamped on each wheel and the parking brake is opened By doing so the trailer can be towed or man oeuvred INFO The shape of the spring storage can vary according to the model and differ from the figure shown Activating the emergency release...

Page 41: ...brakes are without function ü The trailer is not braked Deactivating the emergency release device for the parking brake 1 2 3 Fig 5 25 Deactivating the emergency re lease screw 1 Emergency release screw 2 Flat washer 3 Retainer nut Unscrew the retainer nut and flat washer from the emergency release screw using a suitable spanner Turn the emergency release screw key counter clockwise 90 and disenga...

Page 42: ...ressure of at least 6 5 bar 515040284 01 Senken Stopp Heben Lower Stop Raise Abgesenkt Lowered Fahrt Drive 515040284 01 Senken Stopp Heben Lower Stop Raise Abgesenkt Lowered Fahrt Drive 500626977 01 P P 1 Fig 5 26 Control unit for Load Carrier turn frame version 3 axle 1 Control knob for the brake release function Actuate and hold the control knob rotary push button switch with reset and at the sa...

Page 43: ...r documentation Depending on the make and design of the lifting and lowering valves the following functions can be carried out using the air suspension s control lever Control lever position Function Drive The trailer is always kept at the same height regardless of the load Raised The trailer is raised e g to ad just it for a ramp Raised and engaged The trailer is raised to the max imum possible l...

Page 44: ...erminal 15 de energised Optionally KRONE trailers can also be fit ted with a system for electronically con trolled air suspension e g via Wabco s ECAS system It electronically controls the vehicle s ride height if there is a power sup ply and an adequate compressed air sup ply KRONE trailers with electronically con trolled air suspension can be optionally equipped with various electronic control d...

Page 45: ...ed of 30 km h and up to 0 overload for the axle re maining on the ground Deactivating the lift axle automatic system Manually lower the lift axles The automatic lift axle control is re activ ated by turning the ignition off and on in the tractor unit Operate the control switch time de pendently rotary push button switch with reset ü The lift axle is raised in compliance with legal regulations when...

Page 46: ...n pro tection In addition to the rigid version the extendible version offers the option of slid ing out the underrun protection for certain load cases Extending the rear underrun protection 1 2 Fig 5 33 Extending the underrun protection 1 Underrun protection 2 Spring latch Pull out both spring latches turn and engage them in the unlocked position 1 Fig 5 34 Handles 1 Handles Slide out the underrun...

Page 47: ...terial damage when loading the trailer A folded down side collision protection can cause material damage to the trailer when loading the trailer e g during rail transport Fold up and lock the side collision protection on both sides when loading the trailer KRONE trailers have a side collision pro tection In addition to the fixed version the folding version provides the possibility of folding up th...

Page 48: ... cause serious accidents Properly secure the spare wheel Only transport wheels that are de signed for the spare wheel bracket Check the spare wheel bracket for damage Immediately repair the spare wheel bracket if defective CAUTION Risk of injury due to a falling spare wheel The weight of a falling spare wheel can cause injuries Work carefully when changing a spare wheel KRONE trailers can be equip...

Page 49: ...g cotter pin Remove the retainer rod from the tubu lar nuts Unscrew the tubular nuts counter clockwise using the retainer rod Turn the hand crank counter clockwise and slowly lower the spare wheel to the ground using the winch Let out the support cable until the spare wheel can be removed from the spare wheel bracket ü The spare wheel has been removed Spare wheel insertion Place the spare wheel un...

Page 50: ... of accident due to instability and rolling away Unintentional trailer movements can cause serious injury and property dam age Secure the trailer against rolling away by applying the parking brake Use the wheel chocks to prevent the trailer from rolling away Park the trailer on a solid surface to avoid sinking in or tipping When the trailer is hitched unhitched ensure stability If necessary use ad...

Page 51: ...e spare wheel has been mounted Check the tyre inflation pressure of the spare wheel used 5 17 Storage box WARNING Risk of accident when driving with an open storage box If the storage box lid is open objects may fall out and cause accidents Only drive with the storage box closed and secured CAUTION Risk of injury due to falling objects When the storage box is opened objects may fall out and injure...

Page 52: ...ge boxes PK3000 are opened and closed with tension locks Depending on the version they are located on top or on the side of the lid 2 1 1 3 Fig 5 40 Pallet storage box 1 Tension locks 2 Handles 3 Lid Opening the pallet storage box 1 2 Fig 5 41 Tension lock 1 Tension lock 2 Spring cotter pin Remove the spring cotter pin Open the tension locks Carefully fold down the lid by the handles while simulta...

Page 53: ...the cover and press until the lock engages ü The pallet storage box is closed and secured 5 19 Tool box WARNING Risk of accident when driving with an open tool box When driving with an open tool box ob jects may fall out and cause accidents Only drive with the tool box closed and secured CAUTION Risk of injury due to falling objects When the tool box is opened objects may fall out and cause injuri...

Page 54: ...to frost Frost can damage a filled water tank Do not completely fill the water tank if there is a risk of frost KRONE trailers can be equipped with a water tank The water tank is installed on the frame under the chassis and is used to transport water 1 2 Fig 5 45 Water tank 1 Filler neck with screw cap 2 Water tap Using the water tank Fill water through the filler neck Close the filler neck with t...

Page 55: ...e the quick release fastener on the lid Swivel the cover to the side Remove the fire extinguisher ü The fire extinguisher is removed and can be used Placing the fire extinguisher in the stor age box Insert the fire extinguisher Close the lid Close the quick release fasteners on the lid ü The fire extinguisher is inserted in the storage box ...

Page 56: ... tractor unit s trailer coupling When hitching and unhitching also observe the instructions from the tractor unit s operating instructions INFO More information is available from the en closed supplier documentation and BG in formation Safe coupling of trailers 1 Fig 6 1 Coupling ring 1 Coupling ring Hitching the central axle trailer Before coupling check Is the tractor unit s permissible towing c...

Page 57: ...rking brake pg 38 Use wheel chocks to prevent the trailer from rolling away see 5 1 Using wheel chocks pg 23 Wind down the landing leg winch until the coupling ring is slightly lifted off the coupling funnel see 5 2 Landing leg winches pg 24 Disconnect the supply and control lines see 5 6 Supply and control connec tions pg 32 Use the coupling s hand lever to move the coupling bolts to the opened p...

Page 58: ...tion Position the train as straight as pos sible Apply the parking brake on the tractor unit Apply the parking brake on the trailer see 5 9 2 Parking brake pg 38 Use wheel chocks to prevent the trailer from rolling away see 5 1 Using wheel chocks pg 23 If necessary arrest the height adjust ment device Disconnect the supply and control lines see 5 6 Supply and control connec tions pg 32 Use the cou...

Page 59: ...s injury and property dam age Park the trailer on a solid surface to avoid sinking in or tipping Align the tractor unit and trailer behind each other in a straight line Secure the trailer against rolling away by applying the parking brake Use the wheel chocks to prevent the trailer from rolling away Load and unload the trailer such that traffic hazards are ruled out Be mindful of the trailer s sta...

Page 60: ...NS 60 Operating instructions Box Carrier 505410619 02 05 2021 For longer parking periods and when loading the ramp while parked lower the air suspension see 5 10 Air suspen sion pg 42 ü The trailer is safety parked ...

Page 61: ...trailer s maximum permit ted axle loads In case of doubt have the axle loads checked at a suitable weighing station Comply with current national and in ternational regulations on load secur ing WARNING Risk of accident caused by incorrect loading and unloading Incorrect loading and unloading of the load can result in accidents with personal injury and material damage Evenly load and unload the tra...

Page 62: ...ing load limit of the load compartment floor Observe the permissible inner dimen sions of the load compartment with a loaded forklift NOTE Material damage to floor due to im proper loading On trailers with an anti slip coating Trailer Safety Floor loads sliding across the floor can cause material damage due to excess wear Do not slide the load across the floor Lift the load to move it INFO The axl...

Page 63: ...ing rollers are incorrectly positioned the swap body or container can tip off of the carrier vehicle while driv ing and fatally injure other road users Before each trip place all centring rollers in the required position prior to driving underneath the swap body or loading a container WARNING Risk of accident due to loss of the centring rollers Unsecured centring rollers can fall out while driving...

Page 64: ...king KRONE trailers are equipped with stops for the different bridge lengths The use of folding stops allows a perfect fit between the swap container and the semitrailer As an option the central axle trailer can be equipped with two pairs of stops Folding down the stop turnframe trailer Fold down the stop ü The stop is folded down Moving the stop turnframe trailer 1 Fig 7 3 Turnframe trailer stop ...

Page 65: ... with a high parking level the folding supports and the height adjustable lock mechanisms must be used Folding up the folding support 1 2 Fig 7 6 Hinged support plate 1 Hinged support plate 2 Retainer bolt Give the frame a quick clean before folding up Pull out the retainer bolts on both sides of the trailer Fold up the folding support Lock the folding supports on both sides with the retainer bolt...

Page 66: ...nsion nut 4 Lock In the loading position the trunnion lies along the direction of travel and flush with the guide bushing From this position the trunnion with the tension nut can be lowered Lowering and locking the trunnion Slightly raise the tension nut Move the handle of the groove bushing from the right to the left Allow the trunnion with the tension nut to drop into the lowered position ü The ...

Page 67: ...es to other road users Do not exceed the legally permitted heights Before each trip after stacking the swap body check that all locks and retainers are properly secured In formation concerning operating the locking mechanisms can be found in the operating instructions for the car rier vehicle WARNING Risk of accidents from locking and se curing the landing legs incorrectly While driving improperly...

Page 68: ...p body could fall over and cause serious personal injury or ma terial damage Before unstacking unfold all landing legs and adjust the telescopic landing leg feet to the same parking height NOTE Material damage caused by an unsuit able parking location Parking the swap body in an unsuitable parking location can lead to material dam age to the swap body and operational malfunctions due to lack of sp...

Page 69: ...pli ers of the installed components Verify functionality after installing re pairing components The following overview will help to determ ine possible faults and their causes and to perform measures to eliminate them In case of faults that cannot be fixed Visit an authorised specialist work shop Contact the customer service depart ment of Fahrzeugwerk Bern ard KRONE GmbH Co KG see 11 2 Customer s...

Page 70: ... and control connections between the tractor unit and trailers are properly connected Contact an authorised specialist workshop or cus tomer service 8 1 Checking the lift axle con trol WARNING Risk of accident caused by faulty lift axle control A faulty lift axle control can have negative effects on the handling characteristics of the trailer It can also change the vehicle height or the distance f...

Page 71: ...es occur the following apply Fill in the following questionnaire for basic information regarding braking abnormalities and send it to KRONE More information and instructions can be found on the KRONE website or re quested from customer service see 11 2 Customer service and support pg 83 Observe the operating and mainten ance instructions of the installed sup plied components ...

Page 72: ...tronics Error memory Operating data If necessary the data from the internal CPU memory e g EEPROM memory for WABCO systems Customer Name company Telephone Fax Email Trailer Item number Vehicle ID number see 1 3 Product identifica tion and type plate pg 7 New registration Trailer mileage km Brake pads mileage km Tractor unit Manufacturer Type New registration km Tractor unit mileage km Brake pads m...

Page 73: ...ts Maintenance and repair serve to maintain the operational readiness and to prevent premature wear Maintenance is divided into Care and cleaning Maintenance Repair 9 1 Care and cleaning NOTE Material damage caused by incompat ible cleaning agent Incompatible cleaning agents can damage the paintwork metal surfaces or plastic surfaces as well as destroy lines hoses and seals Do not use aggressive c...

Page 74: ...e each trip pg 21 9 2 Maintenance WARNING Risk of accident and property damage caused by improperly performed or lack of maintenance Improperly performed or lack of mainten ance work and incorrect replacement parts affect safety Observe the national accident preven tion regulations Only have necessary maintenance work performed by an authorised spe cialist workshop Only use original spare parts Ob...

Page 75: ...served defects and implemen ted measures Perform the following checks and func tional testing at the intervals pre scribed Daily or before every journey Component Inspection Rear underrun pro tection side collision protection Visually inspect for wear dam age and proper attachment Compressed air tank Actuate the wa ter drain valve see 5 8 Draining the compressed air tanks pg 36 Component Inspectio...

Page 76: ...ter the first trip Check brake pad wear Check the brake discs brake drums for damage and cracks X Compressed air system see 5 8 Draining the com pressed air tanks pg 36 Check the compressed air tank Check the compressed air connec tions Check the compressed air lines X Lubrication points see 9 2 7 Lubricat ing the trailer pg 79 Top up the grease on all the lubrication points Pay attention to the l...

Page 77: ...grease on all the lubrica tion points Pay attention to the lubrication points shown in the applicable operating in structions X 9 2 4 Wheels and tyres Check the tightening torques of the wheel nuts The tightening torque de pends on the rim design Observe the supplier documentation Perform a visual inspection for wear and damage Check the tread depth of the tyres reg ularly Check the tyres for dama...

Page 78: ...vehicle The diagnosis may only be performed by an authorised specialist workshop Keep the protective caps closed to prevent soiling Brake pad conditioning WARNING Risk of accident due to rear end colli sion When performing braking for conditioning other road users can collide with the rear of your trailer and seriously injure them selves When performing the braking for con ditioning make sure that...

Page 79: ...ork on the electrical equip ment performed by trained electricians or by personnel trained especially for the purpose in accordance with all ap plicable safety rules and regulations 9 2 9 Locking mechanism Perform a visual inspection for wear and damage Have defective or damaged compon ents replaced 9 2 10 Contour marking Perform a regular visual check of the contour markings Pay attention to dama...

Page 80: ...d by the suppli ers of the installed components Verify functionality after installing re pairing components Repair work includes the replacement and the repair of components and is only re quired when components are damaged by wear or other external circumstances The following applies to the specialist workshop The necessary repair work must be performed professionally according to the rules of en...

Page 81: ...com missioning the installed supplied com ponents ü The trailer is temporarily decommis sioned 10 2 Recommissioning WARNING Risk of accident and material damage due to lack of checks After longer downtimes the wear condi tion of the KRONE trailer s axle can change Operating the axle when not in perfect technical condition can lead to ser ious accidents or material damage Perform a component check ...

Page 82: ...er the final decommissioning the trailer must be disposed of properly In doing so the electrical pneumatic and hydraulic components must be disposed of separ ately To fully decommission the trailer and to dispose of it properly the following actions must be performed Ensure that the disposal is done prop erly and in an environmentally sound way Have the trailer disposed of properly by a specialist...

Page 83: ...g per mit is retained When ordering spare parts indicate the vehicle ID number You can order spare parts by phone under 49 0 59 51 209 302 or from the KRONE website An electronic spare parts catalogue is available on the website www krone trailer com 11 2 Customer service and sup port The customer service department at Fahrzeugwerk Bern ard KRONE GmbH Co KG can be reached using the following conta...

Page 84: ...nsions and weights Permitted total weight 24 000 kg Payload without load car rier 20 640 kg Dead weight approx 3 360 kg Wheelbase 4 270 mm Total length up to the centre of the coupling ring 9 043 mm Dimensions and weights Draw fork length 2 200 mm Locking distance 5 853 mm Standard stop up to front lock 800 mm Frame height unloaded lifted 1 400 mm Frame height unloaded lowered 1 190 mm Frame heigh...

Page 85: ...Socket ISO N 1185 7 pin Contact no Colour Function 1 31 White Ground 2 58L Black Rear boundary and li cence plate lights left hand side 3 L Yellow Direction indicator left 4 54 Red Brake light 5 R Green Direction indicator right 6 58R Brown Rear boundary and li cence plate lights right hand side 7 54G Blue Unassigned 12 2 4 Socket ISO 12098 15 pin 8 1 2 3 4 5 7 9 10 11 12 13 14 15 6 Fig 12 3 Socke...

Page 86: ...AL DATA 86 Operating instructions Box Carrier 505410619 02 05 2021 Contact no Colour Function 10 Steering axle lock op tional 11 Unassigned 12 Grey Lift axles optional 13 Unassigned 14 Unassigned 15 Unassigned ...

Page 87: ... Danger area 13 Decommissioning Disposal 82 Recommissioning 81 Temporary 81 Delivery 21 Dimensions 84 Disposal 82 Drawbar wale 31 E EBS 37 Diagnostics connection 78 Emergency release device 40 Environmental hazards 17 H Hitching 56 57 I Instandsetzung 80 Intended use 10 L Landing leg winch 24 Lift axle 45 Load securing 15 62 Lubrication points 79 M Maintenance 75 Authorised specialist workshop 76 ...

Page 88: ... 7 pin 85 Socket ISO S 3731 7 pin 85 Socket ISO12098 15 pin 85 Spare parts 83 Spare wheel 48 Storage box 51 Symbols 8 T Technical data 84 Troubleshooting 69 U Unhitch 57 58 V Vehicle identification 7 W Warnings 10 Warranty 16 Weights 84 Wheel chocks Place 24 With anti theft device 23 With spring clip mount 23 Without anti theft device 23 Wheels 77 ...

Page 89: ...Operating instructions Box Carrier 505410619 02 05 2021 89 ...

Page 90: ...90 Operating instructions Box Carrier 505410619 02 05 2021 ...

Page 91: ...Operating instructions Box Carrier 505410619 02 05 2021 91 ...

Page 92: ...FAHRZEUGWERK BERNARD KRONE GMBH CO KG Bernard Krone Straße 1 49757 Werlte GERMANY Phone 49 0 5951 209 0 Fax 49 0 5951 209 98268 info nfz krone de www krone trailer com 05 2021 ...

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