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KROHNE OPTISWIRL 2100, Handbook

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KROHNE OPTISWIRL 2100 Handbook Download Page 24

3

 INSTALLATION 

24 

OPTISWIRL 2100

www.krohne.com

04/2020 - 4007600701 - MA OPTISWIRL 2100 R01 en

3.4.2  Installation when measuring steam and gases

Figure 3-4: Recommended installation

1  

Installing the device in an upper pipe bend

2  

If the device is installed in a downpipe, a downpipe must be installed immediately after it

Figure 3-5: Not recommended installation

1  

Lower pipe bends

2  

Condensate

CAUTION!

Installing the device in a lower pipe bend: there is a risk of condensate forming.
Condensate can lead to cavitation and inaccurate measurement. Under certain circumstances 
the device can be destroyed and the measured medium can leak.

Summary of Contents for OPTISWIRL 2100

Page 1: ...Vortex flowmeter Electronic revision ER 1 0 0_ OPTISWIRL 2100 OPTISWIRL 2100 OPTISWIRL 2100 OPTISWIRL 2100 Handbook Handbook Handbook Handbook KROHNE 04 2020 4007600701 MA OPTISWIRL 2100 R01 en ...

Page 2: ...r any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 www krohne com 04 2020 4007600701 MA OPTISWIRL 2100 R01 en Copyright 2020 by KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany IMPRINT ...

Page 3: ...version 15 2 2 2 Remote version 15 2 2 3 Devices with integrated nominal diameter reduction 16 2 2 4 Dual seal 17 2 3 Nameplate 18 3 Installation 20 3 1 General notes on installation 20 3 2 Storage 20 3 3 Transport 20 3 4 Installation conditions 21 3 4 1 Installation when measuring liquids 22 3 4 2 Installation when measuring steam and gases 24 3 4 3 Pipelines with control valve 25 3 4 4 Preferred...

Page 4: ...ting parameters 4 lines 47 6 1 3 Display when previewing parameters 4 lines 47 6 2 Basic principles of operation 48 6 2 1 Functional description of the keys 48 6 2 2 Switch from measuring mode to menu mode 48 6 2 3 Change the settings in the menu 48 6 2 4 Character selection in change mode 49 6 2 5 Units figures and factors 50 6 2 6 Security and permissions 50 6 3 Overview of the most important fu...

Page 5: ...urning the device to the manufacturer 77 7 5 1 General information 77 7 5 2 Form for copying to accompany a returned device 78 7 6 Disposal 78 7 7 Disassembly and recycling 79 7 7 1 Disassembly of compact version 81 7 7 2 Disassembly of remote version 82 8 Technical data 84 8 1 Functional principle 84 8 2 Technical data 85 8 3 Dimensions and weights 90 8 3 1 Flange versions 90 8 3 2 Sandwich versi...

Page 6: ...ds compatible changes and fault repair with no effect on operation e g spelling mistakes on display 2 _ Downwards compatible hardware and or software change of interfaces H HART 3 _ Downwards compatible hardware and or software change of inputs and outputs CO Current output PO Pulse output D Display 4 Downwards compatible changes with new functions 5 Incompatible changes i e electronic equipment m...

Page 7: ...es and PT test pressure External forces and moments caused e g by pipe stresses have not been taken into account Primarily volumetric flow is measured A fixed density can be programmed to the measuring device From this parameter the measuring device calculates the mass flow or standard volumetric flow using pre programmed density data and then exports the measured values via various communication ...

Page 8: ...N15C Vmin 3 m s 10 ft s 1 Vmax 55 m s 180 ft s 2 DN25 Vmin 2 m s 6 6 ft s 1 Vmax 70 m s 229 ft s 2 DN25C Vmin 2 m s 6 6 ft s 1 Vmax 80 m s 262 ft s 2 DN40 DN300 Vmin 2 m s 6 6 ft s 1 Vmax 80 m s 262 ft s 2 Table 1 3 Flow velocities 1 Use the larger value according to the amount 2 Use the smaller value according to the amount INFORMATION DN15C and DN25C have a robust flow sensor signal pick up for ...

Page 9: ...ing the CE marking This device fulfils the statutory requirements of the relevant EU directives For full information of the EU directives and standards and the approved certifications please refer to the EU Declaration of Conformity or the website of the manufacturer CE marking DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation ...

Page 10: ... the measuring devices with regard to corrosion resistance of the used materials against the measured fluid lies solely with the operator Don t use abrasive and high viscous media Avoid pulsation and cavitation The maximum allowable ambient temperatures are depending on the device equipment and declared in the technical data The draining of the device will be performed in the same way as the conne...

Page 11: ...n over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer...

Page 12: ...ion To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer ca...

Page 13: ... warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plan...

Page 14: ...ugh handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate Figure 2 1 Scope of delivery 1 Measuring d...

Page 15: ...ation 2 2 2 Remote version With the remote version the flow sensor and signal converter are installed separately in different places The 6 pin shielded connection cable is available with a length up to 50 m 164 ft Figure 2 2 Available versions 1 Flange version 2 Sandwich version max max Figure 2 3 Remote version 1 Flow sensor connection box 2 Flow sensor 3 Signal converter 4 Wall mount bracket con...

Page 16: ...curacy and optimum measuring ranges even in pipelines with large diameters which have been designed for a low pressure loss Nominal diameter of flow sensor Nominal size of process connections DN15 DN25 DN40 DN50 DN80 DN100 DN150 DN200 DN250 DN300 DN15 StV 1 F1R F2R DN25 StV 1 F1R F2R DN40 StV 1 F1R F2R DN50 StV 1 F1R F2R DN80 StV 1 F1R F2R DN100 StV 1 F1R F2R DN150 StV 1 F1R F2R DN200 StV 1 F1R F2...

Page 17: ...ely event of a leak in the primary seal The seal between the pick up and the measuring tube is considered as the primary seal The material used for this is always the same as that used for the measuring tube itself e g 1 4435 316L for measuring tube made of stainless steel 1 4404 316L When selecting the material corrosion resistance depending on process parameters product temperature must be taken...

Page 18: ...rect supply voltage printed on the nameplate Figure 2 4 Example of a nameplate for the compact version 1 Manufacturer address 2 Product designation 3 Production order number serial number and electronic revision ER 4 Manufacturing year and connection data 5 PED data 6 Fluid data 7 Ex data according to notified body only available if this option was ordered 8 Electrical connection data 9 Safety ins...

Page 19: ...n order number serial number and electronic revision ER 4 Manufacturing year and connection data 5 PED data 6 Fluid data 7 Ex data according to notified body only available if this option was ordered 8 Electrical connection data 9 Safety instructions disposal and data matrix Figure 2 6 Example of additional nameplate 1 Serial number 2 Order number 3 Production order number 4 Product designation 5 ...

Page 20: ...t damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order Figure 3 1 Transport instructions 1 Use lifting straps wrapped around both process connections for transport 2 Do not lift measuring devices by the signal converter housing for transport CAUTION Do not use lifting chains as th...

Page 21: ...not project into the pipe cross section The flanges have to be concentric There must not be any pipe bends valves flaps or other internals in the immediate inlet run Devices in sandwich version may only be installed using centering rings Never install the device directly behind piston compressors or rotary piston meters The device must not be heated by radiated heat e g exposure to the sun to an e...

Page 22: ...llation when measuring liquids Figure 3 2 Recommended installation 1 If the device is installed in a downpipe a standpipe must be installed immediately after it 2 Installing the device in an inclined standpipe 3 Installing the device in a vertical standpipe 4 Installing the device in the lower pipe bend ...

Page 23: ...t of an outlet 3 Installing the device in an upper pipe bend due to risk of gas bubbles forming CAUTION Installing the device in a downstream pipe 1 or upstream pipe of an outlet 2 there is a risk of partially filled pipes leading to inaccurate measurements Installing the device in an upper pipe bend 3 there is a risk of gas bubbles forming Gas bubbles can lead to pressure surges and inaccurate me...

Page 24: ... pipe bend 2 If the device is installed in a downpipe a downpipe must be installed immediately after it Figure 3 5 Not recommended installation 1 Lower pipe bends 2 Condensate CAUTION Installing the device in a lower pipe bend there is a risk of condensate forming Condensate can lead to cavitation and inaccurate measurement Under certain circumstances the device can be destroyed and the measured m...

Page 25: ...result Figure 3 6 Pipelines with control valve 1 Recommended installing the device before the control valve at a distance of 5 DN 2 Not recommended installing the device directly downstream of control valves due to vortex formation Figure 3 7 Preferred mounting position 1 Above a horizontal pipe 2 Underneath a horizontal pipe not permitted with lines at risk of condensate forming 3 On a vertical p...

Page 26: ...fter a control valve 50 DN 3 After a pipe diameter reduction 20 DN 4 After a single bend 90 20 DN 5 After a double bend 2x90 30 DN 6 After a double three dimensional bend 2x90 40 DN 7 Outlet section 5 DN INFORMATION The nominal diameter of the flange is significant for the determination of the minimum inlet and outlet sections for the nominal diameter reduced versions of vortex flowmeter versions ...

Page 27: ...1 Upstream of pipe expanders pipe bends control valves etc 5 DN 2 Upstream of measuring points 5 DN INFORMATION The interior of the pipe at the metering points must be free of burrs and other flow impediments The measuring device has an internal temperature sensor The distance from external temperature measuring points must be 5 DN Use flow sensors that are as short as possible to avoid disturbanc...

Page 28: ...luded in the scope of delivery Ensure that the measuring flange is concentrically fitted Note the exact installation length of the measuring device when preparing the measuring point CAUTION Installation assembly start up and maintenance may only be performed by appropriately trained personnel The regional occupational health and safety directives must always be observed Figure 3 11 Preparing the ...

Page 29: ...he two flanges Insert the gaskets 5 between flow sensor 1 and flanges and align them Check that the flange is concentric Install the remaining bolts washers and nuts Do not yet tighten the nuts Turn the centring ring 2 in a counter clockwise direction and align the device Check that the gaskets 5 are concentric they must not protrude into the pipe cross section Now tighten all nuts bit by bit alte...

Page 30: ...the gaskets 1 between flow sensor and flange and align them Check that the gasket is concentric and that it is not protruding into the pipe cross section Install the gasket bolts and fastening nuts on the other side of the flange Align the measuring device and the gaskets so they are concentric Now tighten all nuts bit by bit alternately across the diagonal Figure 3 14 Installing devices in flange...

Page 31: ...nal health and safety directives 3 Fasten the housing securely to the wall INFORMATION Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives Figure 3 15 Pipe mounting of the field housing Figure 3 16 Wall mounting of the field housing INFORMATION Signal converters with a wall mounti...

Page 32: ...peline in accordance to the insulation guideline is suggested Avoid higher electronic temperatures than 80 C 176 F The area above the signal converter support must not be heat insulated The heat insulation 2 may only extend to the maximum height 1 shown below Figure 3 17 Mounting of the heat insulation 1 Max height of the insulation up to the marking on the neck of the flow sensor 2 Insulation max...

Page 33: ... connection housing Rotate the connection housing to the desired position 0 360 Tighten the M4 Allen screw 1 again DANGER All work on the device electronics may only be carried out by appropriately trained personnel The regional occupational health and safety directives must always be observed Figure 3 18 Turning the connection housing 1 M4 Allen screw on connection housing ...

Page 34: ...t on side a and then on side b Press the display onto the spacer pins 4 until it clicks Turn the cover with gasket 5 back onto the housing and tighten it by hand DANGER All work on the device electronics may only be carried out by appropriately trained personnel The regional occupational health and safety directives must always be observed INFORMATION If the measuring device is installed in a vert...

Page 35: ...e national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device na...

Page 36: ...ng and tighten it by hand DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate Figure 4 1 Connecting the signal converter 1 Open the housing cover of the electrical terminal compartment using the key 2 Signal converter supply and 4 20 mA loop 3 Terminal M1 pulse high current 4 Terminal M3 pulse NAMUR 5 Term...

Page 37: ... measuring loop resistance 4 3 2 Current output Connect current loop 4 20 mA to terminals C1 and C2 When connection cables are long a shielded or twisted cable may be necessary The cable shield may only be grounded at one place e g on the power supply unit INFORMATION The supply voltage has to be between 12 VDC and 36 VDC 12 30 VDC for Ex This is based on the total resistance of the measuring loop...

Page 38: ...ctrically separated from the current interface and the flow sensor It requires its own power supply 2 The total resistance must be adapted so that the total current Itot does not exceed 120 mA For selection of measurement variable and adjustable data of the pulse output refer to chapter Menu description C Setup menu C2 2 2 Pulse Output and appropriate submenus Figure 4 3 Electrical connection puls...

Page 39: ...250 Ω and 1 kΩ is recommended for the passive transistor output with a nominal voltage of 24 VDC If other loads are used caution is advised as the range of values of the signal voltages then no longer corresponds to the range of values for the inputs of process control systems and controls DIN IEC 946 Terminal M1 M3 M2 4 Connection NAMUR open collector Ri 1 kΩ Common Connection transistor output o...

Page 40: ...n of remote version The connection terminals in the connection box of the flow sensor and the wall bracket are identical in construction Figure 4 5 Connection terminals of remote version Terminals Strand colour rd red bu blue bk black gr grey ye yellow gn green gnye Shielding Table 4 4 Connection cable strand colour ...

Page 41: ...re 4 6 Connection of remote version 1 Connection terminal flow sensor 2 Connection terminal signal converter 3 Connection shielding flow sensor 4 Shielding drain wire and overall shield 5 Connection shielding signal converter 6 Heat shrink tubing rd bu bk gr ye gn gnye rd b u b k g r y e g n g n y e rd bu ye gn bk gr gn ye CAUTION Please ensure that the shielding 4 has been properly connected to b...

Page 42: ...mpact version 1 Electrical grounding connection on connection piece between flow sensor and signal converter 2 Electrical grounding terminal in the housing CAUTION The measuring device has to be grounded properly to achieve accurate measurement The grounding wire may not transfer any interference voltage Do not use this grounding cable to ground any other electrical devices Figure 4 8 Grounding co...

Page 43: ...t comply with regulations The cables must be laid with a loop 1 upstream of the measuring device to prevent water from getting into the housing The cable feedthroughs 2 must be tightened Note that the clamping range of the cable feedthrough corresponds to the outer diameter of the cable Align the measuring device so that the cable feedthrough is never facing up 3 Close any unused cable feedthrough...

Page 44: ...eset for the customer are analysed and checked for plausibility and the currently measured value is displayed 5 2 Operation INFORMATION After connection to power supply the device carries out a self test After 10 seconds the following start up screen appears Figure 5 1 Start up screen INFORMATION The measuring device is largely maintenance free Observe the application limits in respect of temperat...

Page 45: ... point of the magnetic sensors is directly under the glass panel above the appropriate symbol Touch the symbol only vertically and from the front Touching it from the side may cause a malfunction Figure 6 2 Display and operating elements 1 Display 2 Mechanical keys and bar magnet 3 Bargraph indication 4 1st measured variable in large representation 5 Indicates when a key has been pressed 6 Tag num...

Page 46: ...ys Figure 6 3 Displays in measuring mode examples for 2 or 3 measured values x y and z denote the units of the measured values displayed Figure 6 4 Display for selection of submenu and functions 3 lines 1 Indicates a possible status message in the status list 2 Menu submenu or function name 3 Number relating to 6 4 Indicates position within menu submenu or function list 5 Next menu s submenu or fu...

Page 47: ...issible value range for numeric values 6 Currently set value unit or function when selected appears with white text blue background This is where the data is changed 7 Current parameter 8 Factory setting of parameter Figure 6 6 Display when previewing parameters 4 lines 1 Current menu s submenu or function 2 Number relating to 6 3 Denotes a changed parameter simple check of changed data when brows...

Page 48: ...lar to the front Touching them from the side can cause incorrect operation The mechanical keys and keys for the bar magnet have the same functionality Switch from measuring mode to menu mode Switch to one menu level lower Open menu item and activate change mode In change mode In change mode In change mode In change mode Move the input cursor one position to the right after the last digit the input...

Page 49: ...isplay returns to measuring mode Save Configuration No Changes are discarded The display returns to measuring mode Save Configuration Back Returns to menu mode Table 6 4 Settings for configuration Procedure Display Procedure Display 1 25 m3 h 8x Volume Flow L h 2x A Quick Setup 4x Save Configuration Yes 8x A9 Units 1x 1250 L h 2x Volume Flow m3 h Table 6 5 Example Changing the default parameter fr...

Page 50: ...olume flow and mass flow can be selected in menu C4 1 Flow Totalizer If counting is to be done in another flow unit the unit must be changed in menu C6 5 Units 6 2 6 Security and permissions Access levels Access levels Access levels Access levels The vortex flowmeter features a multi level security concept which helps to prevent accidental or unauthorised configuration changes To gain a specific a...

Page 51: ... content of the measurement pages Operator 0009 All rights of User access level Configure binary output C2 2 Configure all HART communication options C3 with the exception of C3 1 1 Current Loop Mode Change Operator password C6 2 2 note that the new password must have three leading zeroes 000 Activate a different meter type Expert 0058 All configuration rights especially process setup C1 and curre...

Page 52: ...ent Output Check the current output B1 3 1 Pulse Output Check the pulse output C1 8 Time Constant Time constant damping value C2 1 2 0 Range Minimum flow rate current output The set value represents the 4 mA value of the current output Usually 0 of flow is set as 4 mA but it is also possible to assign higher flow values to 4 mA C2 1 3 100 Range Maximum flow rate current output The set value repres...

Page 53: ...dentify the underlying reference system Liquids steam gases d h min s m3 m3 m3 m3 ml ml ml ml L L L L ML ML hl hl hl hl ft3 ft3 ft3 ft3 gal gal gal gal kgal kgal kgal kgal Mgal Mgal ImpGal ImpGal ImpGal ImpGal MImpGal MImpGal bbl bbl bbl bbl acft acft acft acft fl oz Imp fl oz Imp fl oz Imp fl oz Imp fl oz US fl oz US fl oz US fl oz US Customised volume flow Table 6 10 Units for volume flow Liquid...

Page 54: ... an indication for a normalised or standardised measuring variable and do not identify the underlying reference system d h min s kg kg kg kg g g g t t t lb lb lb lb Customised mass flow Table 6 12 Units for mass flow Volume Norm standard volume Mass m3 Nm3 g L SL kg hl SM3 oz in3 Sft3 lb ft3 NL T gal ImpGal bbl Customised volume Table 6 13 Totalizer units ...

Page 55: ... pressure of 1 01325 bara 14 7 psia acc to DIN 1343 Temperature Pressure Power Energy Density C mbar W J kg m3 F bar kW kJ kg L K atm kJ h MJ g cm3 Rank kg m2 MJ s kW h g L Customised temperature kg cm2 MJ h Mcal g ml g cm2 Mcal h BTU lb gal torr Btu h Customised energy lb ft3 psi Mbtu s lb in3 psi abs Mbtu h Customised density b ft2 Mbtu d MPa Customised power kPa Pa Customised pressure Table 6 1...

Page 56: ...s Menu A Submenus A Quick Setup A1 Language A2 Contrast A3 Login A4 Tag A5 Long Tag A6 Message View A7 Fluid A8 Medium A9 Units A9 1 Volume Flow A9 2 Cst Vol Flow A9 3 Norm Vol Flow A9 4 Cst N Vol Flow A9 5 Mass Flow A9 6 Cst Mass Flow A9 9 Volume A9 10 Cst Volume A9 11 Norm Volume A9 12 Cst Norm Volume A9 13 Mass A9 14 Cst Mass A9 21 Density A9 22 Cst Density A11 Application Assistant A11 1 Liqui...

Page 57: ...er B1 2 Current Output B1 3 Binary Output B1 3 1 Pulse Output B2 Actual Values B2 1 Operating Time B2 2 Volume Flow B2 3 Norm Volume Flow B2 4 Mass Flow B2 8 Volume 1 B2 9 Norm Volume 1 B2 10 Mass 1 B2 17 Vortex Frequency B2 18 Velocity B2 21 Reynolds Number Table 6 16 Menu overview B Test 1 Depending on the settings of the totalizer C4 1 1 Measurement Meas Menu C Submenus C Setup C1 Process C1 1 ...

Page 58: ...nvert Signal C3 Communication C3 1 HART C3 1 1 Current Loop Mode C3 1 2 Identification C3 1 3 Device Information C3 1 4 HART Variables C4 Totalizer C4 1 Flow Totalizer C4 1 1 Measurement C4 1 2 Preset Value C4 1 3 Reset Totalizer C4 1 4 Set Start Value C4 1 5 Start Totalizer C4 1 6 Stop Totalizer C4 1 7 Information C5 Display C5 1 Language C5 2 Contrast C5 3 1 Meas Page C5 3 1 Function C5 3 2 Meas...

Page 59: ...l No C6 1 13 CG Number C6 1 14 Production Date C6 1 15 Calibration Date C6 2 Security C6 2 1 Login C6 2 2 Change Password C6 2 3 Reset Passwords C6 4 Errors C6 4 1 Message View C6 4 4 Error Mapping C6 5 Units C6 5 1 Volume Flow 1 C6 5 3 Norm Vol Flow C6 5 5 Mass Flow C6 5 9 Volume C6 5 11 Norm Volume C6 5 13 Mass C6 5 21 Density C6 6 Factory Default C6 6 1 Reset to Fact Def Table 6 17 Menu overvie...

Page 60: ...ring point identifier 1 32 digits Entry will be displayed in the header bar on the LC display depending on letter size min 11 digits can be displayed A6 Message View NAMUR messages F S M C I For further information refer to Status messages and diagnostic information on page 69 A7 Fluid Select Liquid Steam Gas Depending on selected fluid appropriate medium can be selected in A8 A8 Medium The follow...

Page 61: ...e totaliser functions can require submenus These can be entered by pressing the arrow key In case they are not needed the menu items can be skipped by pressing the enter key To perform the settings for the application assistant the operator must be logged on the access level Expert For further information refer to Security and permissions on page 50 To abort an application assistant sequence press...

Page 62: ...output Usually 0 flow 4 mA but it is also possible to define a higher flow value for 4 mA 5 3 100 Range The set value represents 20 mA at the current output Usually 100 flow 20 mA but it is also possible to define a lower flow value for 20 mA 5 4 Error Function Low Off High Hold 5 5 Low Error Current 3 5 3 6 mA available if Error Function Low 5 6 High Error Current 21 21 5 mA available if Error Fu...

Page 63: ...irm default setting or define in selected density unit 10 Current Output Same options as in A11 1 5 11 Binary Output Same options as in A11 1 6 12 Pulse Output Same options as in A11 1 7 16 Flow Totalizer Same options as in A11 1 11 17 1 Meas Page Same options as in A11 1 13 Table 6 21 A11 5 Application Assistant Gas Function Setting Description 1 2 Units Same options as in A11 1 2 3 Process 3 1 F...

Page 64: ...page 85 C2 1 1 Current Out Meas Determination of measurement variable for current output Measurement variable for current output is pre set according to application data Select Volume Flow Norm Volume Flow Mass Flow Density Vortex Frequency Velocity C2 1 2 0 Range The set value represents the 4 mA value of the current output Usually 0 of flow is set as 4 mA but it is also possible to assign higher...

Page 65: ...ate Define 100 pulse rate in Hz C2 2 6 Invert Signal Select On normally open Off normally closed Table 6 24 Menu description C2 Function Setting Description C3 Communication C3 1 HART C3 1 1 Current Loop Mode Select On enables primary variable to be transmitted as 4 20 mA current values Off disables 4 20 mA transmission but enables HART multi drop mode C3 1 2 Identification HART Identification par...

Page 66: ...s event Flow Totalizer Overflow for details refer to Status messages and diagnostic information on page 69 C4 1 3 Reset Totalizer Select Yes No C4 1 4 Set Start Value Set start value in selected unit Start value has to be confirmed with Yes or refused with No C4 1 5 Start Totalizer Select Yes No C4 1 6 Stop Totalizer Select Yes No C4 1 7 Information Display of current totalizer values The menus C4...

Page 67: ...cription C6 Device C6 1 Information C6 1 1 Tag Entry and display of measuring point identifier 8 digits C6 1 2 Long Tag Entry and display of long measuring point identifier 1 32 digits Entry will be displayed in the header bar on the LC display depending on letter size min 11 digits can be displayed C6 1 4 Serial Number Individual device ID read only C6 1 5 Manufacturer ID HART Manufacturer ID 000...

Page 68: ...one Table 6 28 Menu description C6 1 C6 4 Function Setting Description C6 Device C6 5 Units 6 5 1 Volume Flow C6 5 2 Cst Volume Flow In all even numbered menus C6 5 2 to 22 Cst Units Custom Units there is a submenu with the prompt for Text Offset and Factor 6 5 3 Norm Vol Flow 6 5 4 Cst Norm Vol Flow 6 5 5 Mass Flow 6 5 6 Cst Mass Flow 6 5 9 Volume 6 5 10 Cst Volume 6 5 11 Norm Volume 6 5 12 Cst N...

Page 69: ...The length of each message is limited to one line INFORMATION As a status message always the event group name and the the status signal F S M C are displayed Symbol Letter Status signal Description and consequence F F F F Failure No measurement possible S Out of specification Measurements are available but are no longer sufficiently accurate and should be checked M Maintenance required Measurement...

Page 70: ...r electronic failed Perform a hard reset If the message recurs contact the manufacturer No Measurement Value Qv or Qm have timed out or are inconsistent For remote version Check the sensor connection All versions Perform a hard reset If the message recurs contact the manufacturer Temporary Piezo Error Piezo signals partly disturbed Check the process conditions proper shielding grounding and the in...

Page 71: ...easuring mode after a cold starting Perform a hard reset once again If the message recurs contact the manufacturer Converter Overvoltage An electronics or hardware failure has occurred Perform a hard reset If the message recurs contact the manufacturer Intern Comm Error Error in the internal bus communication Perform a hard reset If the message recurs contact the manufacturer F Configuration Incon...

Page 72: ...rocess conditions Low Flow Cutoff Undercut Volume flow is lower than low flow cutoff LFC Check the low flow cut off or the process conditions Weak Flow Meas Signal The vortex signal is too weak or disturbed Check the process conditions and the installation situation Eliminate external disturbances If the message recurs contact the manufacturer Elec Temp Out Of Spec The electronic temperature of th...

Page 73: ...hard reset If the message recurs contact the manufacturer Faulty sensor voltage ref Reference voltage in sensor module out of specification M Electronics Information Faulty Converter Oscillator The converter oscillator is working out of range Perform a hard reset If the message recurs contact the manufacturer Faulty conv voltage ref Reference voltage in converter module out of specification Table ...

Page 74: ...alizer Also their configured ranges are checked 02 03 Medium When selecting the medium the device checks whether the measurement variables configured at the device s outputs are still valid HART variables pulse output local display and flow totalizer 05 Current output primary HART variable Checks if selected measurement variable is valid Also checks limit settings for 0 and 100 06 Secondary HART v...

Page 75: ...e the handle to pull out the display by plugging into the brackets 3 and gently pulling it out Detach the flow sensor connection 4 Loosen the two fixing screws 5 Pull out the signal converter Insert the new signal converter Tighten the two screws 5 Attach the flow sensor cable 4 Attach display 1 in desired position apply even pressure to the entire surface Screw on cover by hand Figure 7 1 Connect...

Page 76: ...sed or being replaced if need be O ring 94x2 5 NBR 70K ISO 3601 1 Figure 7 2 Maintaining the O rings 1 Display cover 2 Rear cover CAUTION Use proper multi purpose grease covering the full operational temperature range to treat the O rings with the following properties Operational temperature range 30 130 C 22 266 F at permanent lubrication Free from silicone Good adhesive capability Lithium saponi...

Page 77: ...tructions it will rarely present any problems INFORMATION For more precise information please contact your local sales office WARNING Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer may only ha...

Page 78: ...s device when it is returned Date Signature Stamp LEGAL NOTICE Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipm...

Page 79: ...l galvanised steel beryllium copper Total weight Total weight Total weight Total weight 2 014 4 44 2 014 4 44 2 014 4 44 2 014 4 44 5 558 12 253 5 558 12 253 5 558 12 253 5 558 12 253 Table 7 1 Weight of metallic parts Signal converter parts Compact version Remote version Additional information approx kg lb 5 Signal converter 0 478 1 054 0 478 1 054 Silicon 57 PCB 21 196 cm 30 4 inch Polyamid 20 M...

Page 80: ... 0 042 0 019 0 042 0 0375 0 083 0 0375 0 083 0 0375 0 083 0 0375 0 083 Table 7 3 Weight of plastic parts INFORMATION The product does not contain harmful gases or liquids The percentage of hazardous substances present in the components comply with RoHS DANGER The device MUST MUST MUST MUST be disconnected from mains power before disassembling CAUTION Before disassembling the device Make sure you h...

Page 81: ...e blue Dubox plug from the electronic Loosen the 2 screws with a phillips head screwdriver PH 1 2 Pull out the electronic insert 4 Unscrew the backplane PCB with terminal block 5 inside of the electronic housing 1 with a TX 10 screwdriver Remove the circlip inside of the electronic housing 1 from the backplane PCB with terminal block with a circlip pliers Remove the terminal block from the back si...

Page 82: ... PH 1 2 By unscrewing of the four hexagon socket screws 2 the junction box housing 3 can also be separated from the wall mounting bracket 4 By unscrewing of the four hexagon socket screws 2 the housing and console can also be separated i All main parts are now disassembled and can be shipped separate for re usage and or recycling Figure 7 4 Exploded view of remote signal converter unit 1 Signal co...

Page 83: ...cable glands stopping plug and plastic insert of the sensor connection box housing 1 Plug off the blue Dubox plug from the electronic Unscrew the backplane PCB with terminal block 3 inside of the electronic housing 1 with a phillips head screwdriver PH 1 2 Remove the terminal block 3 from the sensor connection box housing Unscrew the electrical feedthrough 4 from the converter housing i All main p...

Page 84: ...e contains a bluff body at which vortex shedding occurs and which is detected by a sensor unit located behind The frequency f f f f of the vortex shedding is proportional to the flow velocity v v v v The non dimensional Stouhal number S S S S describes the relationship between vortex frequency f f f f width b b b b of the bluff body and the average flow velocity v v v v The vortex frequency is rec...

Page 85: ...rimary measured value Number of separated vortices Secondary measured value Operating and standard volume flow and mass flow Signal converter Signal converter Signal converter Signal converter Versions Compact version Remote version Flow sensor Flow sensor Flow sensor Flow sensor Standard Flange version flow sensor F Sandwich version flow sensor S Option Flange version with single reduction of nom...

Page 86: ...of measured value Re 20000 with calibration 5 of measured value Re 20000 without calibration 3 of measured value 10000 Re 20000 with calibration 7 of measured value 10000 Re 20000 without calibration Repeatability volume flow 0 1 of measured value Operating conditions Temperature Temperature Temperature Temperature Medium temperature 40 240 C 40 465 F Ambient temperature 2 Non Ex 40 85 C 40 185 F ...

Page 87: ...conditions Inlet section 15 x DN without disturbing flow 20 DN after a pipe diameter reduction 20 DN after a single bend 90 30 x DN after a double bend 2x90 40 x DN after a double three dimensional bend 2x90 50 x DN after a control valve 2 DN before a flow straightener 8 DN after a flow straightener Outlet section 5 x DN Materials Flanges and process connections Steel A105 Flow sensor body Die cas...

Page 88: ...ant The time constant corresponds to 63 of the elapsed time of a processor procedure 0 100 seconds rounded up to 0 1 seconds Current output Current output Current output Current output Type 4 20 mA HART passive Output data Volume flow mass flow norm volume flow vortex frequency flow velocity Resolution 5 µA Linearity accuracy 0 1 of read value Temperature coefficient 50 ppm K typically 100 ppm K m...

Page 89: ...0 C Db IECEx pending IECEx Ex ia IIC T6 T2 Gb IECEx Ex d ia IIC T6 T2 Gb IECEx Ex tb IIIC T70 C Db QPS USA Canada pending QPS IS Class I Div 1 QPS XP Class I Div 1 QPS DIP Class II III Div 1 Other standards and approvals Other standards and approvals Other standards and approvals Other standards and approvals QPS USA Canada QPS Ordinary Locations Mechanical stress tests Stationary vibration and sh...

Page 90: ... 2 358 2 6 4 6 5 25 100 28 5 140 200 358 2 358 2 9 0 9 0 40 40 43 1 150 200 363 3 358 2 358 2 8 4 8 2 8 2 40 100 42 5 170 200 363 3 358 2 358 2 12 1 11 9 11 8 50 16 54 5 165 200 367 3 363 3 358 2 9 5 9 2 9 2 50 40 54 5 165 200 367 3 363 3 358 2 10 1 9 7 9 8 50 63 54 5 180 200 367 3 363 3 358 2 13 5 12 9 12 8 50 100 53 9 195 200 367 3 363 3 358 2 15 8 15 2 15 1 80 16 82 5 200 200 393 8 367 3 363 3 ...

Page 91: ... 492 8 468 8 442 1 103 4 104 5 108 6 300 40 307 9 515 450 492 8 468 8 442 1 131 7 132 2 141 6 Table 8 1 Dimensions and weight of flange version EN 1092 1 in mm and kg Nominal size Pressure rating Dimensions mm Weight kg DN PN d D L H H F1R H F2R Std F1R F2R Nominal size Pressure rating Dimensions inch Weight lb DN PN d D L H H F1R H F2R Std F1R F2R 15 40 0 7 3 7 7 9 14 1 11 7 15 100 0 7 4 1 7 9 14...

Page 92: ... 40 8 1 14 8 11 8 17 4 16 4 16 0 120 4 121 5 119 3 250 10 10 3 15 6 15 0 18 5 17 4 16 4 131 4 136 0 120 8 250 16 10 3 15 9 15 0 18 5 17 4 16 4 134 9 139 6 124 6 250 25 10 2 16 7 15 0 18 5 17 4 16 4 160 3 167 6 158 3 250 40 10 2 17 7 15 0 18 5 17 4 16 4 201 9 207 7 200 0 300 10 12 2 17 5 17 7 19 4 18 5 17 4 178 1 180 3 183 6 300 16 12 2 18 1 17 7 19 4 18 5 17 4 192 2 194 7 199 3 300 25 12 1 19 1 17...

Page 93: ...00 40 9 155 200 363 3 358 2 358 2 9 5 9 4 9 3 1 1 2 600 38 1 155 200 363 3 358 2 358 2 10 5 10 4 10 4 2 150 52 5 150 200 367 3 363 3 358 2 9 2 9 1 8 8 2 300 52 5 165 200 367 3 363 3 358 2 10 8 10 7 10 4 2 600 49 2 165 200 367 3 363 3 358 2 12 5 12 3 12 0 3 150 77 9 190 200 393 8 367 3 363 3 14 7 14 1 13 7 3 300 77 9 210 200 393 8 367 3 363 3 18 0 17 7 17 4 3 600 74 0 210 200 393 8 367 3 363 3 21 0...

Page 94: ...1 22 9 22 9 2 150 2 1 5 9 7 9 14 5 14 3 14 1 20 3 20 1 19 4 2 300 2 1 6 5 7 9 14 5 14 3 14 1 23 8 23 6 22 9 2 600 1 9 6 5 7 9 14 5 14 3 14 1 27 6 27 1 26 5 3 150 3 1 7 5 7 9 15 5 14 5 14 3 32 4 31 1 30 2 3 300 3 1 8 3 7 9 15 5 14 5 14 3 39 7 39 0 38 4 3 600 2 9 8 3 7 9 15 5 14 5 14 3 46 3 45 4 44 8 4 150 4 0 9 1 9 8 16 0 15 5 14 5 46 1 46 3 43 9 4 300 4 0 10 0 9 8 16 0 15 5 14 5 64 8 65 3 62 8 4 6...

Page 95: ...9 25 100 24 61 65 358 2 4 2 40 100 36 78 65 363 3 4 6 50 100 44 98 65 367 3 5 2 80 100 73 131 65 393 8 6 7 100 100 90 154 65 407 3 7 9 Table 8 5 Dimensions and weight of sandwich version in mm and kg Nominal size Pressure rating Dimensions inch Weight lb DN PN d D L H 15 100 0 6 1 6 2 6 14 1 8 6 25 100 0 9 2 4 2 6 14 1 9 3 40 100 1 4 3 1 2 6 14 3 10 1 50 100 1 7 3 8 2 6 14 5 11 5 80 100 2 9 5 2 2 ...

Page 96: ...2 4 12 6 12 7 13 8 14 3 14 7 15 7 16 7 17 7 Table 8 7 Dimension a in mm and inch Flange version DN 15 25 40 50 80 100 150 200 250 300 NPS 1 2 1 1 1 2 2 3 4 6 8 10 12 F1R mm 314 6 314 6 319 7 323 7 350 2 363 7 372 7 398 5 425 2 12 4 12 4 12 6 12 7 13 8 14 3 14 7 15 7 16 7 F2R mm 314 6 314 6 319 7 323 7 350 2 363 7 372 7 398 95 12 4 12 4 12 6 12 7 13 8 14 3 14 7 15 7 Table 8 8 Dimension a for F1R an...

Page 97: ...492 200 8 56 55 787 70 15019 209200 250 10 90 49 1261 23905 334901 300 12 123 03 1714 32675 455210 Values based on water at 20 C 68 F Air 15 1 2 4 34 32 4 1147 8605 15C 1 2 8 69 39 6 2297 10517 25 1 9 77 113 4 2582 30117 25C 1 19 54 129 6 5164 34420 40 1 1 2 21 99 291 7 5812 77471 50 2 32 84 435 7 8679 115715 80 3 90 40 1199 23891 318434 100 4 137 41 1823 36316 484158 150 6 361 6 4797 95532 127400...

Page 98: ...854 33855 2156 47139 2432 60014 300 12 1727 22236 2520 47388 2931 64089 3307 81594 Table 8 11 Measuring range for saturated steam 1 7 barg Gauge pressure barg 10 5 14 17 5 20 Density kg m 5 883 7 588 9 304 10 53 Temperature C 186 1 198 3 208 5 214 9 Flow rate min max min max min max min max DN EN 1092 1 NPS ASME B16 5 kg h kg h kg h kg h kg h 15 1 2 12 78 190 6 16 49 246 0 20 21 301 5 22 87 341 3 ...

Page 99: ...76060 4743 103501 5329 130634 300 12 3837 49812 5528 103409 6448 140717 7244 177606 Table 8 13 Measuring range for saturated steam 15 100 psig Gauge pressure psig 150 200 250 300 Density lb ft 0 3624 0 4676 0 5728 0 6784 Temperature F 365 9 387 8 406 0 421 8 Flow rate min max min max min max min max DN EN 1092 1 NPS ASME B16 5 lb h lb h lb h lb h lb h 15 1 2 27 80 414 4 35 87 535 3 43 94 655 7 52 ...

Page 100: ...ervices Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 04 2020 4007600701 MA OPTISWIRL 2100 R01 en Subject to change without notice The current list of all KROHNE contacts and addresses can be found at www krohne com ...

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