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INSTALLATION

3

25

OPTIMASS 7000

www.krohne.com

10/2015 - 4001016303 - MA OPTIMASS 7000 R03 en

3.4.11 Zero calibration

The procedure for zero calibration is contained in the converter handbook. However, the
following information should be considered when installing the meter.

Zero calibration

1

Where the meter has been installed vertically, install shut-off valves either side of the meter to assist with zero cali-
bration.

2

If the process flow cannot be stopped, install a bypass section for zero calibration.

MA_OPTIMASS_7000_en_151026_4001016303_R03.book Page 25 Monday, October 26, 2015 4:44 PM

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Summary of Contents for OPTIMASS 7000

Page 1: ...ook Handbook Handbook Handbook KROHNE 10 2015 4001016303 MA OPTIMASS 7000 R03 en The documentation is only complete when used in combination with the relevant documentation for the signal converter MA...

Page 2: ...risation of KROHNE Messtechnik GmbH Subject to change without notice 2 OPTIMASS 7000 www krohne com 10 2015 4001016303 MA OPTIMASS 7000 R03 en Copyright 2015 by KROHNE Messtechnik GmbH Ludwig Krohne S...

Page 3: ...10 2 1 1 Meters with hygienic connections 11 2 2 Nameplates 11 2 3 CSA Dual Seal 11 2 4 Temperature differential and thermal shock 12 3 Installation 14 3 1 General notes on installation 14 3 2 Storage...

Page 4: ...copying to accompany a returned device 29 5 4 Disposal 29 6 Technical data 30 6 1 Measuring principle single tube 30 6 2 Technical data 32 6 3 Measuring accuracy 38 6 4 Guidelines for maximum operatin...

Page 5: ...pment Directive 97 23 EC The manufacturer declares conformity and the device carries the CE mark Release date Software version Documentation Aug 2008 V2 2 xx MA MFC 300 R02 MA MFC 010 R03 CAUTION Resp...

Page 6: ...eater than 100 barg 1450 psig at 20 C 68 F The wiring feedthrough is made of Epoxy PPS or PEEK with two O rings made from FPM FKM Hydrogenated Nitrile If the measuring tube s fails the O ring and feed...

Page 7: ...ames street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and serv...

Page 8: ...erator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation o...

Page 9: ...partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this...

Page 10: ...of the flange Check that the specification on the flange is the same as your order Compact version 1 Mass flowmeter 2 Carton 3 Documentation 4 2 5 mm and 5 mm hex head tools 5 CD ROM and calibration...

Page 11: ...0000 kPa Pressures and or temperatures may be further limited by tube temperature connection and Ex limits Consult the meter nameplate and relevant documentation for full details If the primary seal f...

Page 12: ...tenance checks on burst discs for leakage and or blockages On all OPTIMASS meters the primary seal is considered to be the measuring tube of the meter The materials of construction of the measuring tu...

Page 13: ...perature shift Maximum temperature shift Maximum temperature shift Maximum temperature shift Titanium 130 C 266 F Stainless Steel 80 C 176 F Hastelloy 80 C 176 F Tantalum 80 C 176 F CAUTION Operation...

Page 14: ...rise above 85 C 185 F INFORMATION Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check...

Page 15: ...a well maintained sling to lift the meter by the spigots 2 DO NOT lift the meter with the sling part way along the outer cylinder 3 DO NOT lift the meter using the flange bolt holes 4 DO NOT lift the...

Page 16: ...ing the meter prior to installation use blocks or similar to keep the meter upright 2 NEVER stand the meter upright without blocks or similar 1 If the meter is not blocked it can roll over 2 This can...

Page 17: ...OT use the process pipework to support the weight of the meter The thin wall of the pipework usually used in the hygienic industry is not strong enough to carry the weight of the meter CAUTION If ther...

Page 18: ...orizontal mounting with flow running left to right 4 Avoid mounting meter with long vertical runs after the meter as it can cause cavitation Where the installation includes a vertical run after the me...

Page 19: ...ty to each other The meters can be mounted either in series or parallel as shown 3 4 4 Flange connections Tighten the flange bolts evenly and in turn Meters in series INFORMATION Where the meters are...

Page 20: ...e that can be applied to the ends of the meter Refer to the table below for permitted forces Please refer to the table in the technical data section of this Handbook for the maximum end loadings 3 4 6...

Page 21: ...l the meter at an angle to allow self draining see illustration Cleaning fluids cleaning fluids should flow uphill with a velocity rate greater than 1 5 m s 5ft s If the process flow is downhill insta...

Page 22: ...ove this depth as this will cause the electronics to overheat Heated area Electrical heating and insulation 1 Area that can be heated A Refer to the table for the maximum sizes 2 Maximum depth of insu...

Page 23: ...n cause crevice corrosion in Stainless Steel Where liquid is being used set up the pipe configuration so that air can be vented from the system Where steam is being used set up the pipe configuration...

Page 24: ...e centre of the measuring tube Ambient temperature 25 C 80 F Heating medium Hot liquid Heating medium temperature Titanium 150 C 302 F Stainless Steel Hastelloy and Tantalum 100 C 212 F CAUTION DO NOT...

Page 25: ...r the following information should be considered when installing the meter Zero calibration 1 Where the meter has been installed vertically install shut off valves either side of the meter to assist w...

Page 26: ...10 2015 4001016303 MA OPTIMASS 7000 R03 en 3 4 12 Sunshades The meter MUST be protected from strong sunlight 1 Horizontal installation 2 Vertical installation MA_OPTIMASS_7000_en_151026_4001016303_R0...

Page 27: ...plate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe...

Page 28: ...any problems INFORMATION For more precise information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attentio...

Page 29: ...AUTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate colle...

Page 30: ...re positioned either side of the drive coil When the meter is energised the drive coil vibrates the measuring tube causing it to oscillate and produce a sine wave 3 The sine wave is monitored by the t...

Page 31: ...wave that is detected by the two sensors This phase shift is directly proportional to the mass flow Density measurement is made by evaluation of the frequency of vibration and temperature measurement...

Page 32: ...easured flow rate zero stability Repeatability Better than 0 05 plus zero stability includes the combined effects of repeatability linearity and hysteresis Zero stability Zero stability Zero stability...

Page 33: ...s only Hastelloy 0 100 C 32 212 F Tantalum 0 100 C 32 212 F Nominal pressure at 20 Nominal pressure at 20 Nominal pressure at 20 Nominal pressure at 20 C 68 C 68 C 68 C 68 F F F F Measuring tube Measu...

Page 34: ...1 4404 dual certified Outer cylinder Stainless Steel 304 304L 1 4301 1 4307 dual certified Optional Stainless Steel 316 316L 1 4401 1 4404 dual certified Hastelloy Hastelloy Hastelloy Hastelloy meter...

Page 35: ...lass III Div 2 hazardous areas ANSI CSA Dual Seal 12 27 901 2003 Hygienic 3A 28 03 EHEDG ASME BPE Custody transfer MID 2004 22 EC MI 005 OIML R117 1 ATEX acc 94 9 EC ATEX acc 94 9 EC ATEX acc 94 9 EC...

Page 36: ...II 2 1 D Ex tD iaD A21 IP6x T170 C Ex e connection compartment II 2 1 G Ex de ia ib IIC T6 T1 II 2 1 D Ex tD iaD A21 IP6x T170 C OPTIMASS 7000 7010C OPTIMASS 7000 7010C OPTIMASS 7000 7010C OPTIMASS 7...

Page 37: ...5 T5 T95 120 T4 T130 150 T3 T1 T160 50 75 T5 T95 115 T4 T130 135 T3 T1 T145 55 55 T4 T1 T80 OPTIMASS 7300C Stainless Steel converter housing heating jacket insulation 40 55 T6 T80 70 T5 T95 100 T4 T12...

Page 38: ...ained from the combined effects of accuracy and zero stability Reference conditions X flow rate Y measuring error 1 Stainless Steel Hastelloy and Tantalum 2 Titanium Product Water Temperature 20 C 68...

Page 39: ...er sizes with flanged connections as per EN 1092 1 and JIS B 2220 all meter sizes with flanged connections as per EN 1092 1 and JIS B 2220 all meter sizes with flanged connections as per EN 1092 1 and...

Page 40: ...ter sizes with flanged connections as per ASME B16 5 all meter sizes with flanged connections as per ASME B16 5 all meter sizes with flanged connections as per ASME B16 5 X temperature F Y pressure ps...

Page 41: ...all meter sizes with flanged connections as per EN 1092 1 and JIS B 2220 meters all meter sizes with flanged connections as per EN 1092 1 and JIS B 2220 meters all meter sizes with flanged connection...

Page 42: ...temperature de rating for Stainless Steel Hastelloy Pressure temperature de rating for Stainless Steel Hastelloy Pressure temperature de rating for Stainless Steel Hastelloy C22 and Tantalum C22 and T...

Page 43: ...ess Steel compact 25 2 29 7 32 7 43 7 89 7 153 7 271 7 Aluminium remote 15 7 20 2 23 2 34 2 80 2 144 2 262 2 Stainless Steel remote 16 5 21 24 35 81 145 263 Tantalum add 1 8 2 7 4 5 9 2 15 1 Weight lb...

Page 44: ...standard raised faces 2 ASME flange 600 lbs and all DIN flanges with raised face types C D E and F Dimensions inches T S 06 T S H 10 T S H 15 T S H 25 T S H 40 T S H 50 T S H 80 A 4 4 5 6 7 8 7 10 8 B...

Page 45: ...compact 311 311 318 345 370 C2 remote 231 2 231 2 237 2 265 2 290 2 D 160 E 60 F 123 5 G 137 H 98 5 Dimensions inches A 10 A 15 A 25 A 40 A 50 A 4 4 4 5 6 7 8 7 B standard flange 21 9 0 08 21 6 0 08...

Page 46: ...2 4 1527 2 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 DN10 484 2 564 2 DN15 602 2 DN25 761 2 DN40 986 2 DN50 1168 2 DN80 1584 2 Tri clamp ISO 2852 Tri clamp ISO 28...

Page 47: ...676 Tri clamp DIN 32676 Tri clamp DIN 32676 DN10 19 0 08 22 2 0 08 DN15 23 7 0 08 DN25 30 0 08 DN40 38 8 0 08 DN50 46 0 08 DN80 62 4 0 08 Tri clamp ISO 2852 Tri clamp ISO 2852 Tri clamp ISO 2852 Tri c...

Page 48: ...Tri clover Tri clover Tri clover 597 2 635 2 1 665 2 1 855 2 2 1077 2 3 1355 2 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 DN10 590 2 DN15 628 2 DN25 787 2 DN40 101...

Page 49: ...1 26 2 0 08 1 33 7 0 08 2 42 4 0 08 3 53 3 0 08 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 DN10 23 2 0 08 DN15 24 7 0 08 DN25 31 0 08 DN40 40 0 08 DN50 47 0 08 Tr...

Page 50: ...DIN 11851 DN10 596 2 DN15 634 2 DN25 802 2 DN40 1040 2 DN50 1220 2 DN80 1658 2 Male thread SMS Male thread SMS Male thread SMS Male thread SMS 1 665 2 1 852 2 2 1074 2 3 1360 2 Male thread IDF ISS Ma...

Page 51: ...08 DN40 41 0 08 DN50 48 0 08 DN80 65 3 0 08 Male thread SMS Male thread SMS Male thread SMS Male thread SMS 1 26 2 0 08 1 33 5 0 08 2 42 3 0 08 3 53 5 0 08 Male thread IDF ISS Male thread IDF ISS Male...

Page 52: ...00 2 C 20 26 1 Tantalum Tantalum Tantalum Tantalum B 51 1 55 1 90 1 100 1 C 20 26 1 Dimensions inches 10 15 25 40 50 80 Heating connection size NPTF 1 NPTF A 4 5 0 04 5 6 0 04 8 1 0 04 10 0 04 12 0 04...

Page 53: ...astelloy Hastelloy Hastelloy Hastelloy A 30 65 B 30 65 Tantalum Tantalum Tantalum Tantalum A 30 65 B 30 65 Dimensions inches 06 10 15 25 40 50 80 Titanium Stainless Steel Titanium Stainless Steel Tita...

Page 54: ...7 NOTES 54 OPTIMASS 7000 www krohne com 10 2015 4001016303 MA OPTIMASS 7000 R03 en Notes MA_OPTIMASS_7000_en_151026_4001016303_R03 book Page 54 Monday October 26 2015 4 44 PM...

Page 55: ...NOTES 7 55 OPTIMASS 7000 www krohne com 10 2015 4001016303 MA OPTIMASS 7000 R03 en MA_OPTIMASS_7000_en_151026_4001016303_R03 book Page 55 Monday October 26 2015 4 44 PM...

Page 56: ...Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 10 2015 4001016303 MA OPTIMASS 7000 R03 en Subject to change without notice The current list of...

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