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KREMLIN 

Page 8 

Manual : 573.049.112

 

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PUMP 

Make sure the pump wetting cup is always filled up with T lubricant (this T lubricant will normally be 
coloured by the paint). 
Regularly clean the wetting cup with solvent after having drained the lubricant (unscrew the plug 
located on the upper body). 
If you have to change the drum : 

   Check if the plate seal is not damaged. 

   Clean top and bottom parts of the follower-plate. 

10. TROUBLESHOOTING CHART 

 

TROUBLE 

CAUSE 

SOLUTION 

 

The pump does not 
work or stops 
operating.

 

Air supplying. 

Packings of hydraulic piston are stuck. 

Reversing valve is blocked (motor) 

Frosting (motor) 

Nozzle is clogged. 

Check air pressure. 

Clean or replace. 

Repair. Inject a little oil. 

Defrost and lubricate using a little oil. 

Clean. 

 

The pump cycles 
continuously (drain-
valve closed).

 

No starting up. 
 

Empty drum. 

Valve is blocked. 

Increase the pressure on the 
follower-plate. 

 

Clean or replace it. 

 

The pump piston 
goes down faster 
than it goes up.

 

Leakage  from the suction valve. 

Clean it. 

 

The pump piston 
goes up faster than 
it goes down.

 

Leakage from the exhaust valve. 

Clean it. 

 

The pump piston 
goes down rapidly 
half-way, then resu-
mes normal speed.

 

Pump unproperly drained. 
 

 
 
Leakage from the suction valve. 

Open the drain valve (or press the 
gun trigger) until material starts 
coming out regularly. Then close the 
drain valve (or release the trigger). 

Check the suction valve. 

 

The pump operates 
but provides an irre-
gular flow rate.

 

Air in the chamber. 

Bad tightness of the valves. 

Drain rod no tight enough. 

Pressure on the follower plate too 
low. 

Check the fittings. 

Clean them. 

Tighten it. 

Increase the pressure. 

Summary of Contents for 12.22

Page 1: ...L EXTRUSION PUMP MODEL 12 22 Notice 0501 573 049 110 Date 3 01 05 Supersede 7 06 04 Modif Up to date KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS Cédex FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Page 2: ...TURES 3 4 INSTALLATION 4 5 OPERATING PRINCIPLE 5 6 START UP 6 7 SHUTDOWN AT END OF WORK 7 8 DRUM REPLACEMENT 7 9 DAILY CARE 7 10 TROUBLESHOOTING CHART 8 11 SERVICING 9 PIECES DETACHEES Pump assembly Doc 573 086 050 Fluid section Doc 573 283 040 Air motor Doc 573 047 050 Reversing block Doc 573 087 040 Air supply Doc 573 310 040 Double acting jack Doc 573 564 040 ...

Page 3: ...n Stains on march 1st 2003 Daniel TRAGUS President 2 GENERAL SAFETY INSTRUCTIONS WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion hazard and reduce the equipment working life Read understand and comply with the safety instructions hereafter The personnel involved in operating and servicing this equipment must be aware of all safety ...

Page 4: ...se the equipment working life GUN Never wipe the end of the tip with the fingers On AIRLESS guns always lock the trigger with the safety device when you do not operate the spray gun Always depressurize air and hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body MAINTENANCE REQUIREMENTS Â Never modify these equipments Check them daily ke...

Page 5: ...art mounted pump Air inlet Female 1 4 G Quick release fitting Material inlet Feeding tube Feeding tube Material outlet Female 1 2 G Valve Female 1 2 G Dimensions Pump on a 400 cart Width 700 mm 28 Height 1 150 mm 46 Depth 650 mm 26 4 INSTALLATION The pumps are designed to be installed in a spray booth DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX directive KREMLIN REXSON STA...

Page 6: ... When the piston is raising and lowering the material is siphoned and dispensed simultaneously The elevator 2 supports the pump It includes 2 double action jacks 25 and 26 When air pressure is applied on 15 level 14 in a bottom position the pressure force is exerted downwards and the pump is going down When air pressure is applied on 16 level 14 in a top position the pressure force is exerted upwa...

Page 7: ... pump pressure the discharge pressure and consequently the material flow rate COMPLEMENTARY EQUIPMENTS To get a complete equipment with the standard equipment add a follower plate at the pump suction for 400 cart plate Ø 306 mm 12 for 30 l drum 8 US gal for elevator with double acting jacks plate Ø 306 mm 12 for 30 l drum 8 US gal or plate Ø 360 mm 14 for 60 l drum 16 US gal a gun a material hose ...

Page 8: ...und the plate seal turn grey knob counterclockwise to reduce the pressure 25 If the pump races that means it does not suck the material Turn the grey knob clockwise to increase the pressure on the follower plate ADJUSTMENTS The material flow rate is too high The material flow rate is too low Ð Ð Turn the red knob counterclockwise Turn the red knob clockwise Use a smaller diameter nozzle Use a bigg...

Page 9: ...nd lubricate using a little oil Clean The pump cycles continuously drain valve closed No starting up Empty drum Valve is blocked Increase the pressure on the follower plate Clean or replace it The pump piston goes down faster than it goes up Leakage from the suction valve Clean it The pump piston goes up faster than it goes down Leakage from the exhaust valve Clean it The pump piston goes down rap...

Page 10: ...per packing seals 6 Reinstall parts in reverse order Be certain seals 6 are installed in proprer direction Tighten wetting cup 8 After reassembly fill up the pump with solvent and increase pressure to maximum in the hydraulic section Then stop the pump and open exhaust valve to depressurize Retighten wetting cup 8 to increase the upper packing tightness by means of an appropriate metallic rod REVE...

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