Krautzberger KS-1 Operating Instructions Manual Download Page 3

 

Hazard and warning notes! 
 
Only start up the spray gun type: KS after carefully reading the operating instructions 
in full! 
 
Prevent unauthorised persons, in particular children and youths, from gaining access 
to the hazard zone! 
 
Always store the spray gun well out of the reach of children! In particular during work 
breaks and when processing hazardous substances, take measures to prevent 
misuse by children and youths as well as other unauthorised persons! Clean 
thoroughly before storing and/or transporting! 
 
Take measures to prevent accidental pulling or activation of the trigger (22 or 25 - 
e.g. on the edge of a bench or similar)! During work breaks and after finishing work, 
immediately fold the safety latch (29) forward (lock) and make sure that the trigger is 
blocked and that no material can escape by pulling the trigger (22 or 25). During 
work breaks, hang the spray gun on the bracket (B) out of the reach of children! 
 
Above 4 MPa (40 bar), there is a noticeably greater kickback with increasing material 
pressure! 
 
Connection of the material feed may only be performed by suitably qualified 
personnel! Only use tubes and tube connections which can withhold the pressures 
and any other occurring loads! 
 
Prior to each repeat startup (e.g. after work breaks), monitor the spray gun for seal 
tightness (no uncontrolled material, no porous or old hoses!). Check connections, 
pressure hoses and wearing parts and replace if necessary! Check for material 
fatigue at regular intervals! Ensure that hose lines cannot fly around if they are 
accidentally disconnected. Route hose lines in such a way that they cannot become 
stuck or driven over. 
 
Always wear the protective equipment (e.g. protective clothing, goggles, breathing 
protection, gloves etc.) recommended by the supplier of the coating substance 
during maintenance, cleaning or repair work and when changing materials! Wear ear 
mufflers if necessary, in particular during continuous operation, when using large 
nozzles, and when working at high material pressures! 
 
Ensure that no parts of the body (in particular fingers) can come between the trigger 
(22 or 25) and handle of the main element (12)! Risk of crushing. 
 
Comply with the explosion protection regulations when using potentially flammable 
and explosive coating substances! Keep away from sources of ignition and open 
flames! 
 
Comply with the warning and hazard instructions of the supplier of the coating 
material and the detergent with regard to emission, fire or explosion hazard or other 
hazards (where applicable)! In case of doubt, consult the supplier(s) of the 
components in question! 
 
When mixing different components and/or when using solvents or thinning agents to 
make coating materials, take steps to ensure that no substances with increased 
hazard potential are created (e.g. flammability, explosion hazard, increased 
explosive tendency through spraying in air, toxicity, increased toxicity due to 
chemical reaction with air etc.)! Avoid increased hazard potential caused by 
undesired chemical reactions! In case of doubt, consult the supplier(s) of the 

Summary of Contents for KS-1

Page 1: ...Operating instructions and spare parts list keep for future use Airless Spray Gun Typ KS 1 Art no 071 00001 KS 1D Art no 20 00001 KS 1L Art no 071 00001 KS 1M Art no 079 000 KS 2 Art no 07 000...

Page 2: ...tion test and startup 4 Operational interruptions work breaks 9 5 Finishing work 10 6 Operating faults spray profile errors 10 7 Replacing parts 11 8 Cleaning maintenance 12 9 Disposal 13 10 Technical...

Page 3: ...Check for material fatigue at regular intervals Ensure that hose lines cannot fly around if they are accidentally disconnected Route hose lines in such a way that they cannot become stuck or driven o...

Page 4: ...first aid training of suitable employees What do to in the case of an accident Immediate measures correct treatment of wounds Further measures immediate treatment by an emergency service doctor who h...

Page 5: ...spray gun to ensure that the unforeseen discharge of material can be stopped quickly particularly when using hazardous substances Ensure that neither spraying nor material discharge can be activated a...

Page 6: ...e The effective spray jet is not quite as wide as theoretically possible The particles of the spray jet reach far higher speeds than with pneumatically operated spray guns The material throughput is c...

Page 7: ...material nozzle 102 from which the material is sprayed in the form of an elliptical cone jet The volume of material discharged depends solely on the nozzle size and the material pressure Warning note...

Page 8: ...pen the shutoff valve at the material source No material should be discharged at any point Caution The material feed should only be connected up by suitably trained personnel Ensure that the pressures...

Page 9: ...ngle can be altered by using adjustable material nozzles The spray profile depends on among other factors the viscosity of the coating substance and can be altered via the material pressure If changin...

Page 10: ...e spray gun in a place inaccessible to unauthorised persons in particular children and youths If necessary unscrew the material hose hoses clean any parts which have not been cleaned disconnect the ea...

Page 11: ...sealing screw 20 Remove the spring 19 Push parts 17 18 and 52 out towards the back using a suitably shaped but not sharp edged object made for example of wood or plastic The back end of the needle bo...

Page 12: ...ricate the moving parts using a suitable grease e g article no 7026 500 from Krautzberger GmbH supplied in 250 g cans Clean soiled parts and replace parts which no longer function properly Ensure corr...

Page 13: ...25 015 or nozzle cleaning needles see list of accessories no 140 0064 from Krautzberger GmbH A cloth soaked in detergent is recommended for external cleaning 9 Disposal Following dismantling of the sp...

Page 14: ...ive spraying width which depends on the spraying angle is measured using water at a pressure of 10 MPa 100 bar at a distance of 30 cm from the workpiece Parts in contact with the material Part Standar...

Page 15: ...ge The nozzle is turned in the retainer by 180 and the ma terial feed briefly opened until the blockage has been flushed away o Material filter A material filter can be installed in front of the mater...

Page 16: ...ating Substances Safety Requirements German version prEN 1953 1995 The following documents are fully available o Overall diagram of the spray gun type KS and the versions KS 1 KS 1D KS 1L KS 1M and KS...

Page 17: ...sten carbide standard 15 0706 070 2301 Valve needle cmpl stainless steel 16 0706 070 0777 Valve needle tungsten carbide standard 16 0707 070 2300 Valve needle stainless steel 17 0700 070 0727 Needle p...

Page 18: ...18 KS 1 KS 1L KS 2...

Page 19: ...ve needle cmpl stainless steel 16 0706 070 0777 Valve needle tungsten carbide standard 16 0707 070 2300 Valve needle stainless steel 17 0700 070 0727 Needle pusher 18 0700 040 0089 Needle bolt 19 0700...

Page 20: ...20 KS 1M...

Page 21: ...ng washer 14 0700 040 0808 Hex nut 17 0700 070 0727 Needle pusher 18 0700 040 0089 Needle bolt 19 0700 020 0005 Valve spring 20 0700 040 1650 Valve sealing screw 23 0700 030 1373 Screw 24 0707 040 167...

Page 22: ...22 KS 1D...

Page 23: ...or nozzle reversal switch 107 8222 030 2041 Nozzle reversal switch without nozzle core 0700 030 2038 Set of nozzle cleaning needles size 0 for nozzles up to 0 23 mm dia 0700 030 2039 Set of nozzle cle...

Page 24: ...24...

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