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Krautzberger KS-1, Operating Instructions Manual, Page: 2 / 24

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Krautzberger KS-1 Operating Instructions Manual Download Page 2

 

2 

Contents 

 
 
Hazard and warning notes  

 

 

 

 

 

 

Page  3 

 
1.   Use for intended purpose 

6 

 
2.   Basic design, functional principle 

7 

 
3.   Startup 

8 

3.1 Preparations 

 

 
3.2 Function test and startup 

 

 
4.   Operational interruptions, work breaks 

9 

 
5.   Finishing work 

10 

 
6.   Operating faults, spray profile errors 

10 

 
7.   Replacing parts 

11 

 
8.   Cleaning, maintenance 

12 

 
9.   Disposal 

13 

 
10. Technical data 

13 

 
Declaration of Conformity 

13 

 
Spare parts for KS-1/KS-1L/KS-2 

17/18 

 

Spare parts for KS-1M 

19/20 

 
Spare parts for KS-1D 

21/22 

 
Accessories 

24 

Summary of Contents for KS-1

Page 1: ...Operating instructions and spare parts list keep for future use Airless Spray Gun Typ KS 1 Art no 071 00001 KS 1D Art no 20 00001 KS 1L Art no 071 00001 KS 1M Art no 079 000 KS 2 Art no 07 000...

Page 2: ...tion test and startup 4 Operational interruptions work breaks 9 5 Finishing work 10 6 Operating faults spray profile errors 10 7 Replacing parts 11 8 Cleaning maintenance 12 9 Disposal 13 10 Technical...

Page 3: ...Check for material fatigue at regular intervals Ensure that hose lines cannot fly around if they are accidentally disconnected Route hose lines in such a way that they cannot become stuck or driven o...

Page 4: ...first aid training of suitable employees What do to in the case of an accident Immediate measures correct treatment of wounds Further measures immediate treatment by an emergency service doctor who h...

Page 5: ...spray gun to ensure that the unforeseen discharge of material can be stopped quickly particularly when using hazardous substances Ensure that neither spraying nor material discharge can be activated a...

Page 6: ...e The effective spray jet is not quite as wide as theoretically possible The particles of the spray jet reach far higher speeds than with pneumatically operated spray guns The material throughput is c...

Page 7: ...material nozzle 102 from which the material is sprayed in the form of an elliptical cone jet The volume of material discharged depends solely on the nozzle size and the material pressure Warning note...

Page 8: ...pen the shutoff valve at the material source No material should be discharged at any point Caution The material feed should only be connected up by suitably trained personnel Ensure that the pressures...

Page 9: ...ngle can be altered by using adjustable material nozzles The spray profile depends on among other factors the viscosity of the coating substance and can be altered via the material pressure If changin...

Page 10: ...e spray gun in a place inaccessible to unauthorised persons in particular children and youths If necessary unscrew the material hose hoses clean any parts which have not been cleaned disconnect the ea...

Page 11: ...sealing screw 20 Remove the spring 19 Push parts 17 18 and 52 out towards the back using a suitably shaped but not sharp edged object made for example of wood or plastic The back end of the needle bo...

Page 12: ...ricate the moving parts using a suitable grease e g article no 7026 500 from Krautzberger GmbH supplied in 250 g cans Clean soiled parts and replace parts which no longer function properly Ensure corr...

Page 13: ...25 015 or nozzle cleaning needles see list of accessories no 140 0064 from Krautzberger GmbH A cloth soaked in detergent is recommended for external cleaning 9 Disposal Following dismantling of the sp...

Page 14: ...ive spraying width which depends on the spraying angle is measured using water at a pressure of 10 MPa 100 bar at a distance of 30 cm from the workpiece Parts in contact with the material Part Standar...

Page 15: ...ge The nozzle is turned in the retainer by 180 and the ma terial feed briefly opened until the blockage has been flushed away o Material filter A material filter can be installed in front of the mater...

Page 16: ...ating Substances Safety Requirements German version prEN 1953 1995 The following documents are fully available o Overall diagram of the spray gun type KS and the versions KS 1 KS 1D KS 1L KS 1M and KS...

Page 17: ...sten carbide standard 15 0706 070 2301 Valve needle cmpl stainless steel 16 0706 070 0777 Valve needle tungsten carbide standard 16 0707 070 2300 Valve needle stainless steel 17 0700 070 0727 Needle p...

Page 18: ...18 KS 1 KS 1L KS 2...

Page 19: ...ve needle cmpl stainless steel 16 0706 070 0777 Valve needle tungsten carbide standard 16 0707 070 2300 Valve needle stainless steel 17 0700 070 0727 Needle pusher 18 0700 040 0089 Needle bolt 19 0700...

Page 20: ...20 KS 1M...

Page 21: ...ng washer 14 0700 040 0808 Hex nut 17 0700 070 0727 Needle pusher 18 0700 040 0089 Needle bolt 19 0700 020 0005 Valve spring 20 0700 040 1650 Valve sealing screw 23 0700 030 1373 Screw 24 0707 040 167...

Page 22: ...22 KS 1D...

Page 23: ...or nozzle reversal switch 107 8222 030 2041 Nozzle reversal switch without nozzle core 0700 030 2038 Set of nozzle cleaning needles size 0 for nozzles up to 0 23 mm dia 0700 030 2039 Set of nozzle cle...

Page 24: ...24...

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