Krautzberger A 10 Operating Instructions Manual Download Page 44

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Krautzberger GmbH
Stockbornstrasse 13
65343 Eltville am Rhein, Germany

Hotline: +49 (0) 6123 698-222
Reception: +49 (0) 6123 698-0
Fax: +49 (0) 6123 698-200
email: [email protected]
Internet: www.krautzberger.com

Krautzberger GmbH 2013

Summary of Contents for A 10

Page 1: ... 200 0148 Translation of the original operating instructions T Dok 040 GB Rev 1 GB Automatic spray gun A 10 Operating instructions ...

Page 2: ... the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors have been marking their products with the Ex symbol as a matter of prin ciple for some time now At Krautzberger we do not do this We engineer and manufacture our products in line with currently applicab...

Page 3: ...view 14 5 Installation 15 5 1 General installation information 15 5 2 Dimensions 15 5 3 Mounting the automatic spray guns 16 5 4 Connection scheme 16 5 5 Connecting the automatic spray gun 17 5 6 Checking connections 18 6 Commissioning 19 6 1 General Information about the commissioning 19 6 2 Operation 20 6 3 Adjusting the spray pattern 21 6 4 Setting the zero point of the needle stroke setting 22...

Page 4: ...sal 38 12 Technical data 39 12 1 Dimensions and weight 39 12 2 General specifications 39 12 3 Tightening torques 39 13 Declaration of incorporation 40 14 Notes 41 15 Index 43 Operating instructions T Dok 040 GB Rev 1 mail krautzberger com www krautzberger com GB 4 ...

Page 5: ...automatic spray gun electrically activated solenoid valves can be used for example Switching times of 60 ms can be achieved this way The spray fluid is atomised using compressed air The geometry of the spray jet and the sprayed quantity of the spray fluid can be adjusted with the following measures n Selection of the air and fluid nozzle n Changing of the atomisation air pressure n Changing of the...

Page 6: ... cause death or severe injuries if it is not averted CAUTION This combination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOTICE This combination of symbol and signal word indicates a possibly dangerous situation which can cause property and environmental damage if it is not averted This symbol highlights useful tips and r...

Page 7: ... severe injuries and significant material damage All work must only be carried out by respectively qualified personnel Unqualified personnel must be kept away from the hazard areas This manual identifies the qualifications of the personnel for the different scopes of work as listed below Qualified personnel Due to their specialised professional training knowledge and experience as well as knowledg...

Page 8: ... persons from impacts on safety and health at work The personnel must wear personal safety equipment while carrying out the various tasks and while working with the device The individual sections of this manual will indicate the personal safety equipment separately Description of the personal safety equipment and clothing The personal safety equipment and clothing is described below Hearing protec...

Page 9: ...at the place of use of the device The risk assessment must be imple mented in the form of operating instructions for operating the device n The system owner must check throughout the entire implementation period of the device whether the work instructions that the owner has created satisfy current legislation and must adapt the instructions if necessary n The system owner must clearly regulate and...

Page 10: ...cable country specific safety accident prevention occupational safety and environmental protection regulations for the area of use for the automatic spray gun Do not use sharply abrasive chemically aggressive very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH Adhere to the spray media manufacturer s safety data sheets Only use the manufact...

Page 11: ...ete failure Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger In case of questions always contact our service department CAUTION Risk of injury through compressed air Uncontrolled leaks of compressed air can lead to serious injuries Prior to any work on the device all compressed air lines must be closed and bleed if nec essary WARNING Sound pres...

Page 12: ...h Moisture UV radiation Frost etc ENVIRONMENT Environmental hazard due to incorrect disposal Incorrect disposal may cause environmental hazards After the useful life of the device has been exhausted dispose of it via the commercial waste Properly dispose of potential spray fluid residue separately from the device If in doubt obtain information about environmentally appropriate disposal with the lo...

Page 13: ...r basis If necessary refresh or renew the conservation It is possible that there are notes on the packing pieces concerning the storage that extend beyond the requirements listed here Follow those accordingly 3 3 Unpacking Immediately upon receipt check the delivery for completeness and damage from transport In the event of visible exterior transport damage proceed as follows n Do not accept deliv...

Page 14: ...ustment nut for needle stroke 7 Round jet regulator R option 8 Flat jet regulator F 9 Fastening screws 10 Fluid nozzle flat round rotary jet or full cone rotary jet 11 Connection control St atomisation air Z 12 Fastening hole 11 Connection lower fluid connection Operating instructions T Dok 040 GB Rev 1 mail krautzberger com www krautzberger com GB 14 ...

Page 15: ...ressure chemical and mechanical loads n Only operate the automatic spray gun after proper fastening on a suitable carrier design n Make sure that the connected compressed air is oil free and free of solid matter n Operate the automatic spray gun with processed dried compressed air air quality pursuant to DIN ISO 8573 1 grade 4 n Vibration and recoil forces may occur on the automatic spray gun duri...

Page 16: ...ng torque see Ä Chapter 12 Technical data on page 39 3 Ensure proper earth connection of the automatic spray gun 5 4 Connection scheme Air and fluid supply Fig 4 Air and fluid supply St Control air Z Atomisation air DV Pressure regulator valve O S E Opener closer with bleed H Tap M Material F Filter DE Pressure generator Fluid supply Air supply Operating instructions T Dok 040 GB Rev 1 mail krautz...

Page 17: ... to people and property Make sure that the fluid supply and the control air are interrupted if the atomisation air pressure drops off quickly It is recommended to regulate the atomisation air pressure via a filter pressure reducer The connections for control and atomisation air are marked with letter abbreviations Fig 5 Connecting the automatic spray gun 1 Connect the control air to input St Fig 5...

Page 18: ... Fig 6 To do so turn the adjusting nut Fig 6 3 counter clockwise One turn of the needle stroke adjustment moves the needle by 1 mm and corresponds to 18 positions ð No air may escape from the automatic spray gun 4 Open the control air ð The needle of the fluid nozzle must push itself back and air must escape from the air nozzle 5 Close the control air again 6 Establish fluid supply ð No spray flui...

Page 19: ...rior to any work on the device all compressed air lines must be closed and bleed if nec essary WARNING Sound pressure level Depending on the operating conditions the sound pressure of the device may cause hearing damage Take suitable action to reduce the impact of the existing sound pressure level The system owner is responsible for the type and implementation of suitable measures which may depend...

Page 20: ...tive components 6 2 Operation To achieve optimal results adhere to the following Rinse the automatic spray gun with cleaning products before commissioning Too high air pressure causes unnecessarily high air consumption and too strong atomi sation of the spray fluid Too low air pressure produces an unsatisfactory spray pattern Select the lowest possible fluid pressure 1 Make sure that the control a...

Page 21: ...ring operation 4 Adjust the flat jet on the flat jet regulator Fig 7 1 5 Continue adjusting settings on the regulators Fig 7 1 and 2 until the desired spray pattern is achieved It is recommended that you only adjust the spray pattern with the regulators Fig 7 1 and 2 The fluid quantity should only be changed if the desired spray pattern cannot be adjusted with the regulators Fig 7 1 and 2 A limite...

Page 22: ...rning clockwise 3 Open fluid feed 4 Open the control air feed 5 Slowly open the adjustment nut Fig 8 1 turning counter clockwise until fluid escapes 6 5 Operation breaks 1 End the spray procedure by switching on the control air connection St The atomiser air connection Z is automatically closed in the automatic spray gun 2 Interrupt the spray fluid supply 3 If necessary clean the spray gun Ä Chapt...

Page 23: ...s required for optimal and fault free operation of the device Check wearing parts such as seals nozzles and needles at regular inter vals The level of wear depends on the abrasiveness of the spray fluid used Escaping air and spray fluid as well as the deterioration of the spray pattern are signs that parts are worn In case of questions about maintenance work and intervals contact the manufacturer ...

Page 24: ...til the cleaning product runs clear 7 Interrupt the cleaning product supply 8 Blow out cleaning product residue by briefly switching on the control air 9 Switch off the compressed air supply and secure it against restart 10 Clean the outside of the device with a cloth dipped in cleaning product 11 Remove air and fluid nozzle Ä Chapter 7 3 Changing the air and fluid nozzles on page 25 and clean wit...

Page 25: ...e Fig 9 5 3 Loosen clamping nut Fig 9 1 4 Remove the air nozzle Fig 9 2 5 Unscrew fluid nozzle Fig 9 3 Always change the fluid nozzle Fig 9 3 and fluid needle Fig 9 4 at the same time Ä Chapter 7 4 Changing the fluid needle on page 26 Attaching the nozzles 1 Tighten the fluid nozzle Fig 9 3 2 Attach the air nozzle Fig 9 2 and tighten it with the clamping nut Fig 9 1 3 Screw on the closing piece Fi...

Page 26: ...arefully unscrew the entire closing piece Fig 10 4 3 Remove the spring Fig 10 3 4 Take the entire valve shaft Fig 10 2 out of the main element Fig 10 1 Fig 11 Removing the fluid needle 5 Loosen the nut Fig 11 4 of the valve shaft pipe Fig 11 1 6 Remove the spring Fig 11 3 and fluid needle Fig 11 2 from the valve shaft pipe Fig 11 1 Operating instructions T Dok 040 GB Rev 1 mail krautzberger com ww...

Page 27: ... needle Fig 13 2 and spring Fig 13 3 into the valve shaft pipe Fig 13 1 2 Screw the nut Fig 13 4 onto the valve shaft pipe Fig 13 1 Fig 14 Attaching the fluid needle 3 Push the entire valve shaft Fig 14 2 into the main element Fig 14 1 4 Attach the spring Fig 14 3 and tighten it with the entire closing piece Fig 14 4 Automatic spray gun A 10 ENGLISH 200 0148 GB 27 ...

Page 28: ...e screw Fig 15 2 from the head section Fig 15 1 and the main element Fig 153 4 Remove the head section Fig 15 1 from the main element Fig 15 3 Fig 16 Removing needle packing 5 Unscrew the seal screw Fig 16 3 6 Remove all of the needle packing Fig 16 4 from the head section Fig 16 5 7 Remove the seals Fig 16 2 from the centring tubes Fig 16 1 Operating instructions T Dok 040 GB Rev 1 mail krautzber...

Page 29: ...lace the seals Fig 17 2 onto the centring tubes Fig 17 1 Fig 18 Inserting the needle packing 4 Insert the head section Fig 18 1 into the main element Fig 18 3 5 Screw the head section Fig 18 1 and main element Fig 18 3 together with the screw Fig 18 2 6 Attach the fluid needle Ä Chapter 7 4 Changing the fluid needle on page 26 Automatic spray gun A 10 ENGLISH 200 0148 GB 29 ...

Page 30: ...tern n Too much fluid n Throttle fluid supply n Fluid too thick n Thin fluid Split spray pattern n Too little fluid n Increase fluid supply n Flat jet air pres sure too high n Reduce flat jet air pressure Spray pattern too thin n Union nut loose n Tighten union nut Fluid jet comes out in spurts or flittering n Insufficient fluid supply n Increase fluid supply n Blocked fluid path n Clean n Loose o...

Page 31: ...n page 28 Fluid nozzle drips n Worn or damaged fluid needle n Change fluid needle Ä Chapter 7 4 Changing the fluid needle on page 26 n Dirty or damaged fluid nozzle n Clean Ä Chapter 7 2 Cleaning spray guns on page 24 or replace fluid nozzle Ä Chapter 7 3 Changing the air and fluid nozzles on page 25 Automatic spray gun A 10 ENGLISH 200 0148 GB 31 ...

Page 32: ... spare parts that have been approved by Krautzberger In case of questions always contact our service department Spare parts order General To make spare part ordering easier please provide the following information Serial number Type Year Designation Item number according to spare parts list Quantity Desired shipping method post freight sea air express Delivery address Operating instructions T Dok ...

Page 33: ...9 1 Spare parts Spare parts overview Fig 19 Spare parts Automatic spray gun A 10 ENGLISH 200 0148 GB 33 ...

Page 34: ...nless steel NBR 010 0678 Packing brass NBR 010 0643 Packing stainless steel leather 010 0746 12 1a Flat seal 010 0184 Wear parts sealing set lightly grease parts 12 2a Slotted ring UHMW 010 0364 Wear parts sealing set lightly grease parts Slotted ring PTFE 010 0365 Wear parts sealing set lightly grease parts Slotted ring NBR 010 0186 Wear parts sealing set lightly grease parts 12 3a Seal screw bra...

Page 35: ...5b Guide bushing 010 0183 Wear parts seal set 12 6b Seal screw brass 040 1208 Lightly grease parts Sealing screw brass nickel plated 040 1504 Lightly grease parts Sealing screw aluminium hardened 040 1505 Lightly grease parts Sealing screw stainless steel VA 040 1506 Lightly grease parts 13 Screw plug 040 1510 14 Circlip 030 0706 15 Catch spring 020 0024 16 Jet regulator 080 0485 16a Scale disk 04...

Page 36: ... Nut 040 1601 30 Flat seal 010 0173 31 Shaft ring 040 1600 32 Slotted ring PTFE 010 0827 Lightly grease parts Slotted ring Viton 010 0185 Lightly grease parts 33 Spring 020 0027 Lightly grease parts 34 Fluid needle 070 Wear parts 34a Fluid needle with head reinforcement 070 Wear parts 35 Valve shaft pipe 040 1322 36 Seal 010 0180 Lightly grease parts 37 Valve shaft guide 040 1516 38 Slotted ring 0...

Page 37: ...ic spray gun For further information visit us on the Internet www krautzberger com or contact your Krautzberger specialist dealer consul tant or our office staff Here are a few examples n Nozzle extensions n Connections n etc Automatic spray gun A 10 ENGLISH 200 0148 GB 37 ...

Page 38: ...l standards are adhered to This may entail n Scrap metals n Recycle plastic elements n Sort remaining components based on the respective material and dispose of accordingly In order to prevent damage to the environment properly dispose of spray fluid residue separate from the device Operating instructions T Dok 040 GB Rev 1 mail krautzberger com www krautzberger com GB 38 ...

Page 39: ... 2 General specifications Specification Value Unit Working pressure control air max 4 8 bar Working pressure spray fluid max 12 bar Working pressure atomisation air max 8 bar Sound pressure level depends on the nozzle approx 73 96 dB A Spray fluid temperature max 50 C Control and atomisation temperature max 50 C 12 3 Tightening torques The tightening torques need to be chosen based on the VDI 2230...

Page 40: ...13 Declaration of incorporation Fig 20 Declaration of incorporation Operating instructions T Dok 040 GB Rev 1 mail krautzberger com www krautzberger com GB 40 ...

Page 41: ..._________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ __________________________________________...

Page 42: ..._______________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ____________________________...

Page 43: ...ew 14 P Personal safety equipment and clothing 8 Personnel 7 S Safety equipment and clothing 8 Safety information 6 Spare parts list 34 Spare parts overview 33 Storage 13 System owner 9 T Tightening torques 39 Torsional moments 39 Transport inspection 13 U User qualification 7 W Weight 39 Automatic spray gun A 10 ENGLISH 200 0148 GB 43 ...

Page 44: ...r GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 email mail krautzberger com Internet www krautzberger com Krautzberger GmbH 2013 ...

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