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Kranzle therm 1165, Operating Instructions Manual

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Kranzle therm 1165 Operating Instructions Manual Download Page 27

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Pipeline plan

Control panel with light diodes

High pressure

connection

Control and

safety block

RSB 250

1 Float valve, water inlet

8 Press switch, hose

2 Water tank

9 Safety valve

3 Control valve, detergent

10 Excess pressure line, safety valve

4 High pressure pump

11 Flow controller

5 Press switch pump (ND)

12 Fuel pump with magnetic valve

6 Unloader valve

13 Fuel filter

7 By-pass line, unloader

14 Fuel tank

Heating chamber

Detergent

D11

D12

D7

D16

D17

D18

D20

F1

F2

F1: T32 mA Best.Nr.: 44.200 1

F2: M 250 mA Best.Nr.: 44.200 2

Summary of Contents for therm 1165

Page 1: ...instructions Operating instructions Operating instructions Operating instructions Read and conform Read and conform Read and conform Read and conform Read and conform before use before use before use...

Page 2: ...ar 180bar 430 1 165 l h 30 90 C max 140 C 10 m 6 8 kg h 400V 50Hz 11A P1 5 5 kW P2 5 0 kW 220 kg 800x1200x1050 88 dB ca 22 N ca 24 Nm Admissible deviation to values 5 according to VDMA sheet 24 411 th...

Page 3: ...s 11 Fuel tank 12 Filler aperture for fuel 13 High pressure outlet 14 Fuel drainage screw 1 Water inlet connection filter 2 Power cable 3 Winder for cable 4 Suction hose for detergent 5 High pressure...

Page 4: ...not be adjusted beyond the admissible operating pressure The setting nuts are sealed with lacquer The flow controller switches off the oil burner if the water level is too low thus preventing the heat...

Page 5: ...or The system is fitted with a flame monitor The flame monitor prevents fuel being injected if combustion is not taking place There is a temperature sensor in the exhaust chimney of the combustion cha...

Page 6: ...ows straight back into the tank The oil pressure is shown on the fuel manometer 11 4 5 3 2 10 7 6 8 11 9 1 Heat exchanger The heat exchanger is heated by a high pressure fan heater Aventilator 1 draws...

Page 7: ...ressed the pressure control valve closes and the pump starts to operate again at the selected pressure If the gun is closed for longer than 20 seconds the machine switches off The pump then restarts a...

Page 8: ...d to check the functioning of the units The thermostat also monitors the fuel level in the tank by means of a float switch If the fuel level falls below the minimum required quantity the thermostat sw...

Page 9: ...goggles headwear etc The high pressure spray can generate a high level of noise If noise exceeds the maximum allowed levels users and others in the vicinity must wear suitable ear protection The high...

Page 10: ...ully unwound are also on the machine 1 Connect the high pressure hose with the spray gun and lance to the machine 2 Connect the water supply and turn on the tap 3 Connect to the electrical supply 4 Sw...

Page 11: ...l the fuel tank with light heating oil prior to use Use EL heating oil or diesel fuel only Unsuitable fuels such as petrol may not be used danger of explosion Water connection Connect the machine to a...

Page 12: ...the gun is closed for longer than approx 20 seconds the machine switches off automatically The machine restarts automatically when the gun is re opened provided that the master switch is on Usage as a...

Page 13: ...Turn off the water supply Open teh gun until the pressure is gone Lock the gun Disconnect the water hose Slacken the connections of the high pressure hose and gun and unscrew the high pressure hose f...

Page 14: ...lass is full Change the oil if it has a grey or whitish appearance The oil should be disposed of responsibly Check the filter in front of the float valve in the water tank and the fuel filter in front...

Page 15: ...eh oil and dispose of it responsibly Close the end of the hose Refill with oil until the sight glass is full Type of oil Formula RS Castrol or semi synthetic motor oil Quantity 1 0 l 3 2 1 Fuel System...

Page 16: ...vent the decalcifying agent from contacting your skin eyes and clothing eg gloves safety mask etc Proceed as follows to decalcify the machine Unscrew the high pressure hose from the machine and decalc...

Page 17: ...han once every 12 months These inspections must be recorded in the inspection log at the end of this manual Pressure container and steam boiler directives Kr nzle high pressure cleaning equipment conf...

Page 18: ...d Follow the sensor cable to the end OIL Fuel tank empty Refill EL heating oil FLA Combustion defect 1 check fuel filter clean if necessary 2 check ignition electrode and burner setting and adjust or...

Page 19: ...Ignition switched off Fuel tank empty OIL display at thermostat Thermostat defective Ignition switch defective Float switch in fuel tank defective Fuel filter dirty Fuel nozzle defective Flow controll...

Page 20: ...and replace if necessary IMPORTANT The system must be connected to the power mains when the LEDs are checked You must therefore be as careful as possible Disconnectthesystem from the power mains asso...

Page 21: ...tch HD M1 3 phase AC motor HP pump S10 Thermosensor M2 Burner motor X1 5 pole socket panel Q1 Master switch X2 6 pol socket panel Q2 Heating switch Y1 Fuel valve Glow lamp Anti interference device Inl...

Page 22: ...al plan 3x 400V 50Hz Terminal box Ignition transformer Magnetic valve fuel Burner motor Flow controller Float switch fuel 4 pole connection line heating 4 pole control line sensors Pump press switch N...

Page 23: ...223232323 23 Cockpit terminal plan...

Page 24: ...ch HD M1 3 phase AC motor HP pump S10 Thermosensor M2 Burner motor X1 5 pole socket panel Q1 Master switch X2 6 pol socket panel Q2 Heating switch Y1 Fuel valve Antiinterference device Inlet line via...

Page 25: ...ition transformer Magnetic valve fuel Burner motor Flow controller Float switch fuel 4 pole connection line heating 4 pole control line sensors Pump press switch ND Hose press switch HD Terminal box t...

Page 26: ...on cable 4 pole control line sensors 4 pole connection line heating 3 phase AC motor High pressure pump Earth cable equipment frame Control plate Motor contactor Heating switch Excess current actuator...

Page 27: ...ertank 9 Safetyvalve 3 Control valve detergent 10 Excess pressure line safety valve 4 High pressure pump 1 1 Flow controller 5 Press switch pump ND 12 Fuelpumpwithmagneticvalve 6 Unloadervalve 13 Fuel...

Page 28: ...28 Complete assembly...

Page 29: ...1 44 019 19 Starlock kappe 20 mm 4 40 142 20 O Ring 70 x 5 1 44 020 21 Innensechskantschraube M 8 x 12 4 40 122 22 Innensechskantschraube M 8 x 40 2 44 033 23 Unterlegschiebe 8 4 DIN 9021 4 41 409 24...

Page 30: ...30 Switchbox electronics...

Page 31: ...schraubung PG 11 3 41 419 23 PG Verschraubung PG 9 1 41 087 24 PG Verschraubung PG 16 2 41 419 1 25 O Ring 28 24 x 2 62 1 44 149 26 Schlauchklemme 9 9 2 44 054 27 Kunststoffschlauch f r Waschmittelans...

Page 32: ...4 126 11 berwurfmutter 2 41 047 12 Schlauchschelle 12 22 3 44 054 2 13 Wassereingangsschlauch 1 44 028 14 Schlaucht lle R3 8 x 13 1 44 029 16 Ermetorohr 12 mm 1 44 030 17 Ermetomutter12mm 2 40 075 18...

Page 33: ...hahn 1 44 203 16 Anschlu teil Brennstofffilter 2 44 214 17 Gummidichtung 3 4 2 41 047 1 18 Filtergrundk rper 1 13 301 19 Gummidichtung 1 13 303 20 Siebk rper Brennstofffilter 1 44 213 21 Filterbecher...

Page 34: ...34 Heat exchanger...

Page 35: ...iefenanschlag 1 44 088 33 Brennstoffleitung D senstock 137 mm 1 44 089 34 Scheibe 8 4 DIN125 7 50 186 35 Mutter M 8 7 14 127 36 Ringmutter M 8 DIN 582 3 44 115 38 Gewindestift M 6 x 8 DIN 914 7 44 090...

Page 36: ...tahlfeder 2 14 119 13 Verschlu schraube 1 14 113 14 Steuerkolben Sicherheitsventil 1 14 110 15 Parbaks 16 mm 2 13 159 16 Parbaks 8 mm 2 14 123 17 Spannstift 2 14 148 18 Kolbenf hrung 1 14 109 19 Sechs...

Page 37: ...el mit Stecker 1 44 114 19 PG Verschraubung PG 16 2 41 419 1 20 PG Verschraubung PG 11 5 41 419 22 Haltesockel f r Entst rglied 1 44 178 23 Abdeckplatte f r Durchgangsklemme 1 44 047 2 24 Abdeckplatte...

Page 38: ...38 Connections...

Page 39: ...59 m 1 44 120 15 1 Druckschalter rot kpl mit Kabel 0 49 m 1 44 120 1 16 By Pass Verbindungsschlauch 1 44 097 17 Schwingmetall 30 x 30 4 44 227 18 Klemmh lse12mm 2 40 074 19 Ermetomutter12mm 2 40 075...

Page 40: ...40 Transmission unit...

Page 41: ...40 042 1 12 0 11 2 Taumelscheibe 8 bei 895 3x 220V 60Hz 1 40 042 1 8 0 11 3 Taumelscheibe 10 4 bei 1165 3x 220V 60Hz 1 40 042 1 10 4 12 Plungerfeder 3 40 506 13 Federdruckscheibe 3 40 510 14 Plunger 2...

Page 42: ...Leckagering 20 x 36 x 13 3 3 40 509 17 Cu Dichtring 21 x 28 x 1 5 1 42 039 18 Gummimanschette 3 40 512 19 Verschlu schraube R 1 2 1 42 032 20 Distanzring mit Abst tzung 3 40 507 21 Cu Dichtring 17 x 2...

Page 43: ...0 8 L sterklemme 2 5 mm 4 polig 1 43 031 1 9 PG Verschraubung PG 13 5 1 40 539 10 Kegelrollenlager 31306 1 40 103 11 ldichtung 35 x 47 x 7 1 40 080 12 Pa feder 8 x 7 x 32 1 40 104 13 Kugellager 6206 2...

Page 44: ...1 4 AG 1 15 011 6 Parbaks 7 mm 1 15 013 7 O Ring 5 x 1 5 1 15 014 8 Scheibe 1 15 015 9 Edelstahlfeder 1 15 016 10 O Ring 12 3 x 2 4 1 15 017 11 Mikroschalter 1 15 018 12 Anschlu kabel 0 59 m 1 44 131...

Page 45: ...3 3 x 2 4 1 12 136 17 Blechschraube 3 9 x 8 4 12 297 18 Druckst ck 1 12 252 19 Rohr kunststoffumspritzt bds R 1 4 AG 1 15 004 5 20 berwurfmutter ST 30 M22 x 1 5 IG 1 13 276 1 21 Au en Sechskant Nippe...

Page 46: ...46 Hose drum Special accessory Supplementary Parts 44 152...

Page 47: ...312 15 Scheibe MS 16 x 24 x 2 1 40 181 16 Wellensicherungsring 22 mm 2 40 117 17 Wellensicherungsring 16 mm 1 40 182 Spare part list KR NZLE therm Hose reel Pos Description Qty Order No 20 Parbaks 16...

Page 48: ...NOTES 48...

Page 49: ...92 T 1 und T 2 harmonized standards EN 60 204 T 1 in particular EN 50 082 2 EN 61 000 3 2 3 3 Applied national technical DIN VDE 0700 Teil 265 standards and specifications DIN EN 60555 in particular D...

Page 50: ...hecked for tightness Floatvalvefunctionchecked Machine checked for tightness under pressure Flow controller function checked Electrical check Earth line checked Currentintake Operatingpressure Switch...

Page 51: ..._________ Signature _____________________ Thermostatfunctionchecked Fuel warning switch checked Burnerfunctionchecked Watertemperaturereached C Fuelpressure bar Measured soot count Resultofemissinanal...

Page 52: ...signature Inspection log 1st Inspection Performed by Kr nzle as per the inspection record supplied with the machine 2nd Inspection 6th Inspection 5th Inspection ___________ Date Performedby___________...

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