Kozy-World KWN215 Owner'S Operation And Installation Manual Download Page 13

1 3

Figure 21 - Incorrect  Pilot  Flame
Pattern

Figure 23  - Incorrect Burner
Flame  Pattern

Figure 22  - Correct  Burner  Flame
Pattern

BURNER  FLAME  PATTERN
Figure  22  shows a  correct   burner
flame  pattern.  Figure 23  shows  an
incorrect  burner   flame  pattern.  If
pilot flame   pattem   is   incorrect,   as
shown  in  Figure 23.

  turn  heater  off  (see  To  Turn  Off

Gas to Appliance. page 12 for non-
thermostat  models  or  page

        11   for  thermostat  models)

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     see  Troubleshooting.  pages  14

         through 16

CLEANING ODS/PILOT AND
BURNER

Use a vacuum cleaner,pressur-

ized  air  or a  small,  soft  bristled
brush  to  clean.

CLEANING  BURNER
PILOT  AIR  INLET  HOLE

We  recommend   that  you  clean  the
unit  every  2,500  hours  of  operation or
every  three  months.  We  also
recommend  that  you  keep  the  burner
tube  and  pilot  assembly  clean and
free  of  dust  and  dirt.  To  clean  these
parts  we   recommend  using   com-
pressed  air  no  greater  than   30  PSl.
Your  local  computer  store,  hard-
ware store  or  home  center  may  carry
compressed  air  in  a  can.  You  can
use a  vacuum  cleaner  in  the  blow
position.  If  using  compressed  air  in
a  can,  please  follow  the directions
on  the can. If  you don’t  follow
directions  on  the  can,  you could
damage  the  pilot  assembly.
1.     Shut  off   the  unit,  including  the

pilot.  Allow  the  unit  to  cool  for

        at  least  thirty  minutes.
2.    Inspect  burner,  pilot  for  dust
        and  dirt.
3.     Blow  air  through  the  ports/slots
        and  holes  in  the  bumer.
Also  clean  the  pilot  assembly.  A
yellow  tip  on  the  pilot  flame  indi-
cates  dust  and  dirt  in  the  pilot
assembly.  There  is  a  small  pilot  air
inlet  hole  about  two  inches  from
where  the  pilot  flame  comes  out  of
the  pilot  assembly  (see Figure 24).
With  the  unit  off lightly blow air through
the  air inlet hole. You may blow
through  a drinking  straw if      com-
p r e s s e d   a i r   i s   n o t   a v a i l a b l e .

Figure 24  - Pilot  Inlet  Air  Hole

CLEANING  HEATER  CABINET

Air  Passageways

l

   Use  a  vacuum  cleaner or

pressurized  air  to  clean.

Exterior

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     Use  a  soft  cloth  dampened  with

        a  mild  soap  and  water  mixture.
        Wipe  the  cabinet  to  remove dust.

PILOT  FLAME  PATTERN
Figure  20  shows  a  correct  pilot
flame  pattern.  Figure  21 shows  an
incorrect  pilot   flame  pattern.  The
incorrect  pilot  flame  is  not  touching
thermocouple. This  will  cause  the
thermocouple,  to  cool.  When  the
thermocouple  cools, the heater will
shut down. If pilot  flame pattern is
incorrect, as  shown  in  Figure 21.

turn  heater off  (see  To  Turn

Off  Gas  to  Appliance, page  12
for non-thermostat models or

         page 11 for thermostat models.)

 see  Troubleshooting.  pages  14

        through 16.

 

   WARNING:  Turn off heater

and  let  cool  before  servicing.

  

CAUTION:  You  must keep  con-

trol  areas,  burner,  and  circulating
air  passageways  of heater  clean.
Inspect these  areas  of  heater   be-
fore  each  use. Have  heater in-
spected  yearly  by  a  qualified  ser-
vice  person.  Heater may  need  more
frequent  cleaning due to  excessive
l i n t   f r o m  carpeting,  bedding
material,  pet  hair, etc.

CLEANING AND
MAINTENANCE

    WARNING:   If   yellow   tipping

o c c u r s ,   y o u r   h e a t e r   c o u l d
produce increased  levels of
c a r b o n   m o n o x i d e .   I f   b u r n e r
flame   pattern  shows  yellow
tipping,  follow  instructions at
bottom  of   this  page.

Notice:   Do not mistake orange
flames  with  yellow  tipping.  Dirt
or other fine particles enter the
heater and burn causing brief
patches  of  orange  flame.

Check   pilot   flame  pattern  and
burner  flame  pattern  often.

INSPECTING  BURNER

Figure 20 - Correct  Pilot  Flame
Pattern

Summary of Contents for KWN215

Page 1: ...or use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases Aftermarket Completion of sale not for purpose of resale from the manufacturer Save...

Page 2: ...face of heater becomes very hot when running heater Keep children and adults away from hot surface to avoid burns or clothing ignition Heater will remain hot for a time after shut down Allow surface t...

Page 3: ...the greatest heater comfort and may result in lower gas bills LOCAL CODES Install and use heater with care Follow all local codes In the absence of local codes use the latest edition of National Fuel...

Page 4: ...ation air by one of the methods described in the National Fuel Gas Coda ANS Z223 1 Section 5 3 or applicable local codes Unusually Tight Construction The air that leaks around doors and windows may pr...

Page 5: ...n the space Vent free heater Btu Hr Gas water heater Btu Hr Gas furnace Btu Hr Vented gas heater Btu Hr Gas Fireplace logs Btu Hr Other gas appliances Btu Hr Total Btu Hr Do not include direct vent ga...

Page 6: ...t union l test gauge connection l sediment trap l tee joint l pipe wrench A CSA AGA design certified equip ment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Pur...

Page 7: ...en down see Figure 7 Methods For Attaching Mounting Bracket To Wall Only use last hole on each end of mounting bracket to attach bracket to wall These two holes are 16 inches apart from their c e n t...

Page 8: ...ace mounting bracket onto wall Line up last hole on each end of bracket with wall anchors 6 Insert mounting screws through bracket and into wall anchors 7 Tighten screws until mounting bracket is firm...

Page 9: ...1 8 NPT tap Locate NPT tap within reach for test gauge hook up NPT tap must be upstream from heater see Figure 13 A CSA AGA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable a...

Page 10: ...r 3 Make sure control knob of heater is in the OFF position 4 Check all joints from equipment shutoff valve to control valve see Figure 15 Apply mixture of liquid soap and water to gas joints Bubbles...

Page 11: ...ting pilot again 8 Turn control knob counterclockwise to desired heating Level The main burner should light Set control knob to any heat level between HI and LO n THERMOSTATn CONTROL OPERATION The the...

Page 12: ...ightly press in control turn control knob clockwise to the PILOT position Figure 18 Control Knob In The OFF Position Figure 19 Pilot 1 STOP Read the safety information on the side of heater 2 Make sur...

Page 13: ...pilot flame comes out of the pilot assembly see Figure 24 With the unit off lightly blow air through the air inlet hole You may blow through a drinking straw if com pressed air is not available Figur...

Page 14: ...nt shutoff valve is not fully open 4 Thermocouple connection loose at control valve 5 Pilot flame is not touching thermo couple This allows thermocouple to cool causing pilot flame to go out This prob...

Page 15: ...expanding while heating or contracting while cooling 1 When heated the vapors from furniture polish wax carpet cleaners etc turn into white powder residue REMEDY 1 Clean burner orifice see Cleaning an...

Page 16: ...pors from paint hair spray glues etc See IMPORTANT statement above 2 G a s l e a k S e e W a r n i n g statement at top of page 1 Not enough fresh air is available 2 Low line pressure 3 ODS pilot is p...

Page 17: ...number 814 643 2299 ACCESSORIES Purchase these heater accesso ries from your local dealer If they can not supply these accessories contact KOZY WORLD for information You can also write to the address...

Page 18: ...1 8 ILLUSTRATED PARTS BREAKDOWN THERMOSTAT MODELS KWN217 KWN317 ODS Pilot Assembly...

Page 19: ...er Glass Retainer Self Tapping Screw Thermostat Valve Assembly Screws Thermosstat Valve Base Assembly Ignitor Assembly Ignitor Line Pressure Regulator Washer Self Locking Screw Main Inlet Tube Assembl...

Page 20: ...2 0 ILLUSTRATED PARTS BREAKDOWN NON THERMOSTAT MODELS KWN215 KWN315 ODS Pllot Assembly...

Page 21: ...ew Control valve Ignitor Line Control Knob Assembly Control Valve Fixed Nut Pressure Regulator Washer Self Locking Screw Main Inlet Tube Assembly ODS Line Assembly Lower Gas Outline Tube Assembly Medi...

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