Kozy-World KGH 301 Owner'S Operation And Installation Manual Download Page 12

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Figure 17 - Correct  Pilot  Flame
Pattern

Figure 18 - Incorrect  Pilot  Flame
Pattern

Figure 20  - Incorrect Burner
Flame  Pattern

Figure 19  - Correct  Burner  Flame
Pattern

BURNER  FLAME  PATTERN

Figure  19  shows a  correct   burner
flame  pattern.  Figure 20  shows  an
incorrect  burner   flame  pattern.  If
pilot flame   pattern   is   incorrect,   as
shown  in  Figure 20:

  turn  heater  off  (see  To  Turn  Off

Gas To Appliance on  page 11  ).

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      see  Troubleshooting on  pages

13  through 15.

CLEANING ODS/PILOT AND
BURNER

Use    a      vacuum    cleaner,

pressurized  air  or a small,  soft

         bristled  brush  to  clean.

CLEANING  BURNER  AND
PILOT AIR  INLET  HOLE

We  recommend   that  you  clean  the
unit  every  2,500  hours  of  operation or
every  three  months.  We  also
recommend  that  you  keep  the  burner
tube  and  pilot  assembly  clean and free
of  dust  and  dirt.  To  clean  these parts
we   recommend  using   compressed
air  no  greater  than   30  PSl. Your  local
computer  store,  hardware store.  or
home  center  may  carry compressed
air  in  a  can.  You  can use a  vacuum
cleaner  in  the  blow position.  If  using
compressed  air  in a  can,  please  follow
the directions on  the can. If  you don’t
follow   directions  on  the  can,  you could
damage  the  pilot  assembly.
1.    Shut  off   the  unit,  including  thepilot

Allow  the  unit  to  cool  for

       at  least  thirty  minutes.
2.   Inspect  burner and pilot  for  dust
       and  dirt.
3.    Blow  air  through  the  ports/slots
       and  holes  in  the  burner.
Also, clean  the  pilot  assembly .  A
yellow  tip  on  the  pilot  flame   indi-
cates  dust  and  dirt  in  the  pilot
assembly.  There  is  a  small  pilot  air
inlet  hole  about  two  inches  from
where  the  pilot  flame  comes  out  of
the  pilot  assembly  (see Figure 21).
With  the  unit  off lightly blow air through
the  air inlet hole. You may blow  through
a drinking  straw  if compressed air is not
available.

Figure 21  - Pilot  Inlet  Air  Hole

CLEANING  HEATER  CABINET

Air  Passageways

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     Use     a      vacuum     cleaner    or

        pressurized  air  to  clean.
Exterior

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     Use  a  soft  cloth  dampened  with

        a  mild  soap  and  water  mixture.
        Wipe  the  cabinet  to  remove dust.

INSPECTING

BURNER

Check   pilot   flame  pattern  and
burner  flame  pattern  often.

PILOT  FLAME  PATTERN

Figure  17  shows  a  correct  pilot
flame  pattern.  Figure  18 shows  an
incorrect  pilot   flame  pattern.  The
incorrect  pilot  flame  is  not  touching
thermocouple. This  will  cause  the
thermocouple  to  cool.  When  the
thermocouple  cools, the heater will
shut down. If pilot  flame pattern is
incorrect, as  shown  in  Figure 18:

turn  heater off  (see  To  Turn       Off

Gas  To  Appliance on page  11  )

 see  Troubleshooting   pages  14

        through 16.

CLEANING  AND

MAINTENANCE

  WARNING:   If   yellow   tipping
occurs, your heater could  produce
increased  levels of  carbon
monoxide.  If  burner   flame   pattern
shows  yellow tipping,  follow  instruc-
tions at bottom  of   this  page.

Notice:  Do not mistake orange
flames  with  yellow  tipping.  Dirt    or
other fine particles enter the heater
a n d   b u r n   c a u s i n g   b r i e f
patches  of  orange  flame.

 

     

WARNING: 

 Turn off heater

and  let  cool  before  servicing.

  CAUTION:  You  must keep  control

area

s,  burner,  and  circulating  air

passageways  of heater  clean.  In-
spect these  areas  of  heater   be-
fore  each  use. Have  heater  In-
spected  yearly  by  a  qualified  ser-
vice  person.  Heater may  need
more  frequent  cleaning due to  ex-
cessive  lint from carpeting,  bed-
ding  material,  pet  hair, etc.

Summary of Contents for KGH 301

Page 1: ...is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases Aftermarket Completion of sale not for purpose of resale from the manufact...

Page 2: ...fic and away from furniture and draperies Surface of heater becomes very hot when running heater Keep children and adults away from hot surface to avoid burns or clothing ignition Heater will remain h...

Page 3: ...CODES Install and use heater with care Follow all local codes In the absence of local codes use the latest edition of National Fuel Gas code ANSZ223 1 also known as NFPA 54 Available from American Na...

Page 4: ...entilation air by one of the methods described in the National Fuel Gas Code ANS Z223 1 Section 5 3 or applicable local codes Unusually Tight Construction The air that leaks around doors and windows m...

Page 5: ...l burning appliances in the space Vent free heater Btu Hr Gas water heater Btu Hr Gas furnace Btu Hr Vented gas heater Btu Hr Gas Fireplace logs Btu Hr Other gas appliances Btu Hr Total Btu Hr Do not...

Page 6: ...union l test gauge connection l sediment trap l tee joint l pipe wrench A CSA AGA design certified equip ment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purc...

Page 7: ...racket To Wall Only use last hole on each end of mounting bracket to attach bracket to wall These two holes are 16 inches apart from their centers Attach mounting bracket to wall only in one of two wa...

Page 8: ...screws through bracket and into wall anchors 7 Tighten screws until mounting bracket is firmly fastened to wall Placing Heater on Mounting Bracket 1 Locate two horizontal slots on back panel of heate...

Page 9: ...must be up stream from heater see Figure 12 A CSA AGA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the optional CSA AGA desi...

Page 10: ...g show a leak 5 Correct all leaks at once 6 Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Test Pressures Equal To or Less Than 1 2 PSIG 3 5 K Pa 1 Clo...

Page 11: ...ut any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information on the side of heater If you don t smell gas g o t o t h e n e x t s t e p 5 Push in and...

Page 12: ...le about two inches from where the pilot flame comes out of the pilot assembly see Figure 21 With the unit off lightly blow air through the air inlet hole You may blow through a drinking straw if comp...

Page 13: ...ged 5 Gas regulator setting is not correct 6 Control knob not in PILOT position 1 Control knob is not fully pressed in 2 Control knob is not pressed in long enough 3 Equipment shutoff valve is not ful...

Page 14: ...g while heating or contracting while cooling 1 When heated the vapors from furniture polish wax carpet cleaners etc turn into white powder residue REMEDY 1 Clean burner orifice see Cleaning and Mainte...

Page 15: ...ndows POSSIBLE CAUSE 1 Heater is burning vapors from paint hair spray glues etc See IMPORTANT statement above 2 Gas leak See Warning Statement at top of page 1 Not enough fresh air is available 2 Low...

Page 16: ...odel and serial numbers of your heater l how heater was malfunctioning l type of gas used propane LP or natural gas l purchase date Usually we will ask you to return the defective part to the factory...

Page 17: ...1 7 ILLUSTRATED PARTS BREAKDOWN KGH301...

Page 18: ...PARTS AVAILABLE NOT SHOWN DESCRIPTION Cabinet Assembly Lower Front Panel Assembly Reflector Unit Steel Wind Shield Grill Guard Assembly Middle Panel Ignitor Assembly Self Tapping Screw Control Valve I...

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